| log MLS | MCs | MTS | FLS | FCS | FRS Nozzle on Shell | Size ' a (NM) | eM) | (NM) | OW) |) | nD 1 ‘MLS = LONGITUDINAL BENDING MOMENT ‘Gionch Line Nozze ; 1S = CIRCUMFERENTAL BENONG MOMENT RR oreo | ser | aro | es [| wea ne | = Came FAS = ona rome ‘MRH | MTH | FSH | FRH FCS = CIRCUMFERENTIAL FORCE [ Nozsie on Heed | Size Pas wm | FRS = RADIAL FORCE 1 Inet Nozzle wz0)_[on360 (147) 106076:2| 97020 | 115600 2400 gsi = RESULTANT BENDING WowENT ~ TH = TORSIONAL wONENT ut Naz [400169 [1085472 | 126720 | 132000] 08800 SH = RESULTANT SHEAR FORCE FRH = RADIAL FORCE G cine UT_CALIBRATION BLOCK 1 /s* Sew oraz VT, | Suppuo Loose 900 x 155 x 287 THK ONE FoR ALL caPts. | BOTTOW HEAD 3A S42W TYPE Melee ‘SEE_ORG x 144 THK MIN. : CL4a oe a TOP HEAD } ‘SA 542M TYPE D : 1 f ee oo ‘SEE DRG x 144 THK MIN. CL4a ae FORGED ROLLED SHELL SA 536M GriZ2 V ee 01268 ae | set 4511 1/0 x 3020 LG x 267 THk le FORGED ROLLED SHELL Sx 336M OnFI2 V D 7 H ee 4511 1/0 x 1855 LG x 287 THK t bee Foreto ROLLED SHELL SA 336M Grr? V [Foret RoweD swe 8 [Bios 4511 1/0 x 1855 U6 x 267 THK oe a FORGED ROLLED SHELL SA 536M GrF22 V [FomeeD noun see 7 | 7 810s 4511 1/0 x 1855 16 x 287 THK ‘ S220 FORGED ROLLED SHELL SA 356M GrF22 V ee | cloe 4511 1/0 x 3020 LG x 287 THK er FORGED ROLLED SHELL SA Sen 22 Vn le [4sit 1/0 x $020 16 x 987 Tak : eee FORGED ROLLED SHELL Sk 336M GeF22 V | 28 | / 7 ele 4511 1/0 x 3020 U6 x 287 THK | bal . FORGED ROLLED SHELL ‘SA 336M Gr.F22 V | 1017 ej oee 4511 1/D x 3020 16 x 287 THK i bate FORGED ROLLED SHELL Si 3360 GrFa2 Vv fone SHEL ___ 07 —{* }8108 fastt 170 x 1058 1 x 287 [a oe : P. + | stot FORGED ROLLED SHELL 1 [54 336M Gr.F22 VT 0, | WITH NTEGRAE ON ‘SEE OETAIL x 1630 LG x 287 THK Y-RING ~_ DESC oral | ees 7— | FOS.) tre io DESCRIPTION _ ory] —wateriat — | Wis) | _REF. DRG.No, se) Size FOR LAT REFERENCE ONLY | ~| PROJECT CLEAN FUELS PROJECT - 2020 : _| CUSTOMER : KUWAIT NATIONAL PETROLEUM COMPANY,KUWAIT PO NO : 69392 ae : : (as-BuiLT) [ASME _| PMC : FLUOR DANIEL, HOUSTON, USA 1 — (EQUIPMENT NO:712-R-0103 1S REPLACED BY EQUIPMENT N Z . ISSUED FOR ae) APPROVAL (21 rererence 1 Aovance [ bate: [aeons Toe] = k eee +e \ LARSEN & TOUBRO LTD. _ELONG 16, FER ON 8570. eg -HAZIRA MANUFACTURING COMPLEX SURFACE FINISH _SYMaOLS [STAGE | * el ‘Symbal [Roughness (GLA) wicrane | INSPECTION GENERAL ASSEMBLY [Toso ae (BY FOR aa 32 8) at + TPI FIXED REACTOR NO.2 CERTIFIED FOR (CUST.:=_KNPC-KUWAIT, MAB REFINERY) CONSTRUCTION | BORO NO TI ae | oo (eQPT. NO. V1 12-0710) al rere fot Peace | _ | [pRouEeT Ne [no. oFF DRAWING. NO. ae [Pores Geir * [pase 14351573)! (ONE) HO2-5515-3(GA) | Ro | RL WO “| PARENT PROJECT NO. : 45519 FILE NAME. 402-5515~3 (GA)_RO[PHS ORANG AND DESGN &S THE PROPERTY OF @ i 2 3 4 5 6 Zz 6 _ 9 10 “it 12 _ 13 14 15 I 16 3 T T DESIGN DATA / NOTES : 8 1) DESIGN CODE ASME SEC. Vill DIV.2, ED-2004, AD-2006. (CODE STAMP AND NATIONAL a 2000 REACTOR 1/S CHIPBACK TO 2) DESIGN PRESSURE & TEMPERATURE BOARD REGISTRATION REQUIRED) gla | SOUND WETAL INTERNAL 20.2 MPa(a) @ 454 °C (INCLUDES STATIC HEAD) A : ' SS 347 & REWELD(FPH) EXTERNAL 20.101 MPa(g) @ 454 °C ce WELD OVERLAY : 2 RESTORATION 3) OPERATING PRESSURE & TEWPERATURE g { ws INUET 119.12 MPa(g) @ 395 °C (INCLUDES STATIC. HEAD) - oumuer 117.26 MPa(a) @ 418 °C TOP OF Fl a ES a eee WELD OVERLAY 4) HYDRO TEST PRESSURE 30.39 NPa(q) [AT TOP] SHOP-HORIZONTAL (NEW) ~ a | RESTORATION 5) HYDRO TEST PRESSURE 30.39 MPa(g) [AT TOP] FIELD-VERTICAL.(CORRODED) HEMISPHERICAL HEAD aN cera To Fe 6) HYOROTEST TEMP. (‘c) ~ 15 10 50°C x (44 -#5)THK (MIN) wo. a eewet ocr?) = Berea 7) MOMT (°C) ~ (are BI al alt MATERIAL _TEST (TvP.) ol i ws 4, wa] eee 8) CORROSION ALLOWANCE: a) NIL(SHELL & HEADS:- 5 mr yTHK. WELD OVERLAY) B Bh BLOCK’ pe. ae BA oy al (BIM. HEAD # SHELL JOINT) (FPW) b) NIL(NOZZLES = 7.5 mm THK. S$ 347 WELD OVERLAY) ne "OS Oe PERFORATED TRAY i Tw See \\ Pert Lo ¢ 23575 eactoe 1/$ c) SKIRT = 1.5 mm (INSIDE) panne Ale oor me EACTOR I/§ 4) ANCHOR BOLT = 3.0 mm ON OANETER wie ; q ~——j_- OO TE — - — -|- — -—-4 REMOVE. NuB, 9) PMT ~ YES (INCLUDING SKIRT) iy 22851_(W.P) fr sy 22851 1 g 10) RADIOGRAPHY -- 100% PER SPEC. (NOTE-8) Tae 22520 (TOP OF We -- ee TOP OF INNER SKIRT : =| eS BEDg! NUB WP ® 2 eco aloe SHELL TH. 11) SEISMIC CODE UBC=1997 + 34.00.01.30-P6O0UCFP.000.PV +SPEC.DEP.54.00.01.30.GEN \ | / LY SS Gis) 8 WELD OVERLAY 7 ZONE-1, [:1.25 R FACTOR:2.9, SOIL PROFILE=SD. | ; eee e aia RESTORATION 12) WIND CODE ~~ ~ :SPEC: 54.00.01.50-P6OO0CFP.000.PV + DEP.34,00.01.30.GEN. a | 4 DETAIL - W4 +Y oo CF = 08 GUST FACTOR F BASED ON 3-SECOND GUST ce] | 4 - : 13) INSULATION ~~ 75 mm (SUPPORTS BY LAT, INSULATION BY OTHERS) c Q ! CHIMNEY. TRAY. as (TOP HEAD # SHELL JOINT) (FPW) = = { 14) FIRE PROOFING (BOTH SIDES)~ :50 mm (SUPPORTS BY LAT, FIRE PROOFING BY OTHERS) . I @) -| Re 2 15) FABRICATED WT. (Kg)(WITH INTERNALS): 1,078,000 (Approx) B , —.. | 3 7 16) REMOVABLE INTERNALS WT. (Kg) ---~ 38,000 (EXCLUDING CATALYST & INERT BALLS) 5 (287+5 min.)THK (287+5 min.)THK | | =| 4511 SHELL 1D e ol 17) ERECTED WT. (Kg) - 1,087,700 (Approx! 5 | fe | 18) OPERATING WT. (Kg) ~ 1,688,000 a 18700 __{[LSR-2] wate 19) WT. FULL OF WATER (Kg) (SHOP 1,518,000 20) CAPACITY (Cu, m) ~ 2417.5 g z | DETAIL - W2 21) WIND & SEISMIC LOADS - ‘A, MOMENT @ BASE = MAX (WIND, SEISMIC) + PIPING LOADS : 38402407 N-M FA 8 (IVP. SHELL # SHELL CIRC. SEAM JOINT) (FPW) +B, SHEAR FORCE AT BASE = MAX (WIND, SEISMIC) + PIPING LOADS : 1764502 N & |p 3 ! | 22) CYCLIC OPERATION ~ NO D \ 2 “ 16845, | x 23) LETHAL SERVICE-~ No Gl & wal ia | 2 3 24) APPLICABLE CODE CASE- 1489-2, 2235-9, 2211, 2306, 2523 & 2575 | 8 LK) “ 25) IMPACT TESTING: YES = es as 2 26) SERVICE: HYDROGEN, H2 PARTIAL PRESSURE 17.34 MPo(a) @ 418°C oS 14756 Gs}~ =| n ' & Ga - Ld std |W 14990 MATERIALS OF CONSTRUCTION : ° F : wl SHELL ‘SA 336M Gr.F22 V WITH 5.5Thk, $8347 WELD OVERLAY Zz dv 14250 =). | inal HEAD SA 542 M Type D CL. 4o WITH 5.SThk. $S347 WELD OVERLAY \ aC) NOZZLE SA 336M Gr.F22 V WITH 7.SThk. (SS309L Cb+ $S347) WELD OVERLAY g 7 ‘NOTE~12 q \ Lev 13600(77) eg SPOOL PIPE / ELBOW SA 336M Gr.F22 V WITH 7.5Thk. (SS309L Cb+ $S347) WELD OVERLAY E 12860, 3| BOTTOM SA 182M Gr. F347/ SA 182M Gr. F321 v.'Z2° (e193 HEAD SKIRT SHELL + SA 387M Gr.22 CL2 (UPPER SKIRT) : SA 516M Gr.45ON (LOWER SKIRT) 4 Ae ee 12550 t al yan ———— BASE RING / ANCHOR CHAIR : SA 516M Gr.450N 4 (eortow oF BEDI) 5 uN) DETAIL OF Y-RING DETAIL - W3 INTERNALS [REMOVABLE] : PLATE : SA 240M TYPE 347 & PIPE : SA 312M GR. TP347 ol 11970 DETAIL OF Y-RING e 2 bapa a t (TYP. PETAL PETAL JOINT OF HEAD) (FPW) EXTERNAL BOLTING $A 193 Gr. B16 / SA 194 Gr. 2H, WASHER AISI 4140 q a wal INTERNAL BOLING 1A 193 Gr. BB CA / SA 194 Gr. 8 CA (ALUMINIZED), WASHER-SS347 al | 11150 (TOP OF BED #2) a Cs] PRESSURE GASKETS : SS 347 OCTAGONAL RING/ SPECIAL PRESSURE ENERGIZED GASKET 5 8 10850 3 : =| I S110 (Te) 5 1 e NOTES : Fg 8 3 1) FOR GENERAL NOTES, REFER DRG, NO. HO2-5515~3-100. F 2) ALL NOZZLE ELEVATION ARE WITH RESPECT TO GOTTOM TAN LINE ( 7 000) Nozzle on shel | size | MES] MCS | MTS | FLS | Fes | Tre S| on Fs | 3) ALL PROJECTIONS INDICATED ARE FROM VESSEL CENTER LINE/ TAN LINE TO FLANGE GASKET FACE. Guanch Live eal 4) ean) eA) | |__| ws = LoncrTuonat. geno NoweNT | 3| 8950 4) FOR PRODUCTION TEST COUPON REF. DRG. HO2-5515-3-16. (Nea) NO" | neo 7) | 361 | 2970 | 4455 | 19800 14850 19800 ] HS = ORCUNFERENTIAL BENDING MOMENT | Tr] 3 neal LSR°3]) 5) FoR MATERIAL TEST BLOCK REF. DRG. HO2-5515-3-15. THiS ASCBUILT DRAWING + H02-S515~3(GA)_RO IS PREPARED — - FLS = LONGITUDINAL FORCE | 3 w2 6) FOR NOZZLE ORIENTATIONS REF. DRG. HO2-5515~3-02. BASED ON KNPC APPROVED DRAWING : HO2-5515(GA)_R6. Nozzle onHead | sie | MRY | MIR | FSH | FRH ES cea eA Ome 8 CI 7) NO CREDIT OF WELD OVERLAY IS CONSIDERED IN DESIGN THICKNESS, ~ ~ ~ 1 <4) 2 8) UT AS PER CODE CASE 2235-9 IN LIEU OF RT CAN BE PERFORMED FOR BUTT JOINTS, Inlet Nozzie (N20) | DN350(14")| 106075.2 | 97020 | 115500 | 92400 was = Resa aac MOMENT § 9.1) IN ACCORDANCE WITH CODE, SECTION AF-130.2, MAX. PLUS OR MINUS DEVIATION FROM THEORITICAL FORM Outlet Nozzle (N') | DNAOO (16°) 2 105600 7 *| OF SPHERE, MEASURED RADIALLY ON THE INSIDE’ OR OUTSIDE SURFACE SHALL NOT EXCEED 29 mm. Matenew) or reser | ras | tszn0 | Fait = RADIAL FORGE Oe ¢ THIS MEASUREMENT SHALL BE DONE WITH A SEGMENTAL CIRCULAR TEMPLATE WITH RADIUS EQUAL TO 7 INSIDE OR OUTSIDE RADIUS (DEPENDING UPON WHERE THE MEASUREMENTS ARE TAKEN) AND UT CALIBRATION BLOCK sh 336M GrFI2 V SURPLIED_L00SE 75930 WITH A CHORD LENGTH OF 1608 mm MINIMUM. {3 | e107 900 x 155 x 287 THK ‘ 314 (wins LAST oer) + eel ia IN ADDITION TO ABOVE, AS PER AF-135, THE INSIDE SURFACE OF HEMISPHERICAL HEAD SHALL POTToMTREa SaTSaeuTTTPEIO 2s w2 NEITHER DEVIATE OUTSIDE OF THE SPECIFIED SHAPE BY MORE THAN 58mm NOR INSIDE 12 | 002 Seong TTI 1 ane 31799 a S| 4 THE SPECIFIED SHAPE BY MORE THAN 29mm. SUCH DEVIATIONS SHALL BE MEASUERED PERPENDICULAR TO InpTREADI SAISAau[TPEIOI E i \ -@) THE SPECIFIED SHAPE. 11 | 001 eee 1 Quo | 399 S 3 wo. 3 9.2) IN ACCORDANCE WITH CODE, SECTION AF-130.2, MAX. PLUS OR MINUS DEVIATION FROM THEORITICAL Palen FORGED ROLLED SHELL 1 [SA 336M GFZ VO ae5 & 8 FORM OF CYLINDRICAL SHELL, MEASURED RADIALLY ON THE INSIDE OR OUTSIDE SURFACE SHALL 4511 1/0 x 3020 16 x 287 THK (A \ NOT EXCEED 5B mm. THIS MEASUREMENT SHALL BE DONE WITH A SEGMENTAL CIRCULAR TEMPLATE WELD SEAM Nos. USED @ | a10s FORGED ROLLED SHELL 7 1 [88 336m 6422 V| goo H B | oo10 WITH RADIUS EQUAL TO INSIDE OR OUTSIDE RADIUS (DEPENDING UPON WHERE THE MEASUREMENTS 110 25 4511 1/0 x 1655 U6 x 207 THK z | La v [ESRA] ARE TAKEN) AND WITH A CHORD LENGTH OF 4068 mm MINIMUM. WELD SEAN Wos. NOT USED + lens FORGED ROLIED SHELL 1 (Sk SBM OFF Vg s | we 9.3) THE CODE TOLERANCES (NOTE-9.1 & 9.2) ARE LINITED BY OTHER TOLERANCES AND DIMENSIONS SPECIFIED 4511 1/0 x 1855 1G x 287 THK E | wo. BI K@) wl IN THE PURCHASE ORDER. LAT SHALL ESTABLISH TOLERANCES WHICH RESULT IN COMPONENTS AND ASSEMBLIES LEGENDS : 15 FORGED ROLLED SHELL | [sa sae Grr VT 2 BOTTOM CATALYST 20] 5 3 THAT COMPLY WITH BUYER'S SPECIFICATIONS, DRAWINGS, CODE AND OTHER APPLICABLE STANDARDS WOLR: WELD OVERLAY ee 4511 (/0 x 1855 16 x 287 THK 20 | 2 “surromt SS Eohunrterae 410) FOR DOCUMENT INDEX REFER HO2 5515-3-03. aac ay + lows FORGED ROLLED SHELL 1 (Sk BBM OFF VT gy | 2 poe NAME PLATE 1 1055 11) NO CREDIT OF WELD OVERLAY IS CONSIDERED IN DESIGN THICKNESS. B.M.R.: BASE METAL L A511 I/D x 3020 LG x 287 THK S 230 1 12) THE REMOVABLE TOP SPOOL ASSEMBLY AND COMPANION FLANGE(NGA) OF NOZZLE N6 SHALL BE INSIDE RADIUS | FORGED ROLLED SHELL ‘SA 336M Gr.F22 V 7230 | £0 3 $119.29 230 a S ra) J DESIGNED IN ACCORDANCE WITH ASME 831.3 ED 2004 AND SHALL BE CONSIDERED OUTSIDE THE VESSEL FOE + FACE OF CASKET FACE Sia 4511 (/0 x 3020 UG x 287 THK ! [78 A 0000 B.T.L+ | \ +o. oooopte. || =~ | i Fe CODE BOUNDARY. TS OT pce + lew FORGED ROLLED SHELL 1 (SA 35M GeV Oa | z Cras (558 | (2575 SRWN : SELF REINFORCED WELD NECK 4511/0 x 3000.16 + 287 THK _ Woo, FORGED ROLLED SHELL sk 336M GrF22 V mn gt-)it94, wal PW : FULL PENETRATION WELD 3 | e102 1 101728 2 ols MH 3 tn wa L231 aly ane 4511 1/0 x 3020 1G 3 287 THK = Bema test A \ 5 Gi art IW: THERWOWELL) 2 ters FORGED ROLLED SHELL 1 [Sk 330m 6622 VT goo 2 oS 5 . We g oH IML TEST (1735 — > ~ = 5 4511 170 x 1855 16 x 287 THK - - Hy Z = gions 2 sm [0 (GD) & Saar NE FoR a - ee Rw ERT) g (-)2401 | . BINg _—— so2 | 01 | 870 1/0 | SOTHK 870 - - - - - [SKIRT OPENING FOR NOZZLE-NI 1 | 6101 SEE DETAIL x 1630 LG x 287 THK u 52782 |) ang g FO.GF. - : &ol) ae 3 - r a a i = | RERRRRS 2 N2) | INS Bla ) sor | or [613 i70)] G5tHK) | Cer) FORT OPENING [EORINOZAE 1S) POS.) ew 10 DES CATION on] —owareriae — Lwtt@s) | _ pee DRa.vo. a 5] Qo) GBR - 1638 | (O53) s| Slse ‘ sv/i-6| 06 | oni00(4")| scH.4o to2 | = - [- = = SKIRT VENT | *° a FOR L&T REFERENCE ONLY 2) Js e--—\- | FOGF a) > sw/i-2| 02 | 500 1/0 | {35THK so [| - [| - | - = : [SKIRT ACCESS OPENING PROJECT : CLEAN FUELS PROJECT — 2020 . S| Baza ! ara S| 3 i | re sTI-34] 34 = - - - = - [| - - SKIN POINT THERMOCOUPLES | CUSTOMER : KUWAIT NATIONAL PETROLEUM COMPANY,KUWAIT a 7 5 x H02-8515-3-10 | _ OTHER CONNECTIONS/ OPENINGS PO NO : 69392 - - g gs 3 * * * 17-8 | 02 | SPECIAL SPECIAL Boss | TW ASSE _ _ (As-BulLT) — [ASME! 2 g z ‘ |_T7-% = = = = = ‘MBLY _ PMC : FLUOR DANIEL, HOUSTON, USA § —)5400 s 2 " > = E = 5 1 ral ilk 79.017 soTt LCP) 2 Tes | of SPECIAL Bac Boss _| ielissey { (EQUIPMENT NO : 142-R-0103 1S REPLACED BY EQUIPMENT NO : V-112-0110) a al I N20 01 |DN350(14")} 44.3 267 _|SPECIAL|SR+WN| RTJ | 63-AARH| 2000 REACTOR INLET | ~ = 7 — | G02) j wa | or |DN750(30") 762_YSL.NAW RT| 63-AARH | 2817 MANWAY (WTR GASKET + BOLING + WASHER _ ISSUEDIECR! re N6A | 01 | DNBO(3") | 33.17 67 | 2500¢ | WN | RTJ | 63-AARH| 3503 QUENCH LINE D srrnovat_—_ ra [11_rererence [_apvance [ bare: r (-)7as0 ' NE 01 | ON150(6")| 3447.5 $2 152 | 2500 | SRWN| RTJ | 63-AARH| 3000 ‘QUENCH WITH GASKET+ BOLTING + WASHER W/ONG AS PER ON T1E8-W-S LARSEN & TOUBRO LTD. 5 ING BOERS n3_[_o1 | n200(6")| 25+7.5 $2,200 | 2500g |sR+wn] TJ | 63-AARH| SEE DRG. | CATALYST UNOADING [WH BLNO FLG.+ GASKET+ BOLING + WASHER| “waonc is ron sw ~HAZIRA MANUFACTURING COMPLEX 3 EARTHING BOSS z lL LE M a af os. = SURFACE FINISH SYMBOLS [STAGE 7 ES, t \ n2_| 01 | 356 1/0 [64.5+7.5$2 356 [SPECIAL |SR+LWN TJ | 63-AARH| SEE DRG. | CATALYST UNOADING TH BAND G+ CASKET BOLING + WASHER SURFACE FSH SrWBOLS [STAGE GENERAL ASSEMBLY ae 1 nt_[ ot [onaoo(16")|39.5+7.5$2 312 [srcciat|srewn| rtd | 63-AARH| 3353 | REACTOR OUTLET eee ae BY FOR @ Sz | |32Nos. 1-7/8" x BUN aNcHoR/|| 5085 SKIRT 0.0 5085 SKIRT 0.0 ~ [oe 8 Bo: pours aT-aco fou. |P————"sscvecy |noz. jary. SHE/ | SCH/ [FINISH ASM, TYPE [FACING] FINISH lprog, FROM service REMARKS Tie] A + TPL FIXED REACTOR NO.2 B88 SPACED OFF CENTER | MARK CL/TL $3 ty" [400 80 CERTIFIED FOR MAB REFINERY) Se | NECK FLANGE ; $s a aso | CONSTRUCTION aes ELEVATION SHELL SECTION - oh : se raat Ute AFTER W.0.L $5: UP TO GASKET FACE NOZZLE SCHEDULE TABLE [esi ster nsina | “IGN. 2 aan REFER Wo2-S515-3-02 (PLAN VIEW) FOR TRUE ORICNTATIN | $2: WeLD oveRLay TAK, NOZZLE SCHEDULE TABLE 7 lease mare PaniEcTINS SeaeNeTnos al =| Jose [os-i1-go [Ah EOUPNENT no. REVISED, NOUTLE TABLE, ERACIED WA pare pare ATE, [pare = fame Culing: Bure e 55 | Ppa sips ferris anc : ae Bia Bisa baa — - cong ge ones 1(4551873)| ONE] HO2-5515-3(GA) | Ro HK : : : : id | be fe tee tt ~ Sn ; PARENT PROJECT NO. : 45519 FILE NAME : HO2-5515-3 (GA)_RO i Z - 5 — 7 a eZ H z EL) 7 — B aT 5 1