Chapter 6

Replacements
Contents

Replacement matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6:2

Actions to be done - description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6:4
AK 96 Fluid unit - flow path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6:6

HCEN12211 Revision.05.2008 Replacements 6:1

 Replacement matrix
The actions to carry out after a component replacement are brought
together in a replacement matrix.

The numbers in the matrix show which actions and in which order they
will be done. It is important that the actions are done and in the correct
order.

In the matrix, BM stands for Blood Monitor and FM stands for Fluid
Monitor.

The replacement matrix is only a guideline for service technicians which

actions to perform when a component has been replaced.

Note
For technical error handling, (information regarding error codes) refer
to AK 96 Error Code List - HCEN12371.
Note

6:2 Replacements HCEN12211 Revision.05.2008

 HCEN12211 Revision.05.2008
Replaced FM components Replaced BM components Electronics

BPM
INPS
SAGS

Heater
pH cell
UF-cell B

Relay board

FM I/O board
BM I/O board

Suction pump
Syringe pump

Flow restrictor
PD Transducer

Feeding pump A
Feeding pump B
Priming detector

Operator's panel

Degassing pump
HPG Transducer
Blood pump rotor
Control CPU board

Conductivity Cell A
Conductivity Cell B
Conductivity Cell P

Blood leak detector

Control driver board

Clamp unit complete

AK 96

Protective CPU board

Blood pump motor unit

Protective driver board

Pressure regulator, PR1

Pressure regulator, PR2
Variable flow unit (or parts)
Level detector (Air detector)
Pressure Transducer (V & A)
Replacement matrix

Degassing Pressure Transducer

Clean the machine from calcium
1 1 1
and then from proteins and fats
1 2 2 2 1 1 1 1 I2C scan
1 1 Total default
2 2 Load preset file
A
3 Calibrate Conductivity Cell AA
3A Calibrate Conductivity Cell BA
3A Calibrate Conductivity Cell PA

Replacements
1 Calibrate pH
2A 2A 2A Calibrate Pressure TransducerA
2 Calibrate Bloodleak
2 1 Calibrate pressure regulator, PR2
3 2 4 4 4 3 1 1 1 1 1 1 3 1 3 2 3 2 1 1 1 1 1 2 1 2 1 1 1 3 2 7 5 1 2 Fch
4 6 6 6 4 2 2 2 3 2 2 4 4 3 3 2 2 2 3 Heat Disinfection
5 5 5 Check conductivity value
Actions to be done

2 2 Simulated treatment
1 Calibrate Pressure Regulator, PR1
1 Check BPM
1 1 4 Calibrate Priming detector
2A Calibrate Pressure transducerA
1 Occlusion
3 3 Calibrate A/D conv.
4 1 Calibrate clock
2 2 6 Check fluid flow
1 5 Calibrate variable flow

Remarks:
A
Not necassary to calibrate if new spare part is installed (factory calibrated)
B
Important to follow the order of the calibrations/actions for machine performance

6:3
 Actions to be done - description
Following is a list of the suggested actions including explanations how to
execute them or references to other instructions.
Clean the machine from
calcium and then from
proteins and fats
I2C scan
Total default
Load preset file
Calibrate Conductivity Cell A
Calibrate Conductivity Cell B
Calibrate Conductivity Cell P
Calibrate pH
Calibrate Pressure
Transducer
Calibrate Blood leak
Calibrate Pressure Regulator,
PR2
Fch
Heat disinfection
Check conductivity value
Simulated Treatment
Calibrate Pressure Regulator,
PR1
Check BPM
Calibrate Priming Detector
Occlusion
6:4 Replacements
Perform actions according to Operators manual.
Perform actions according to AK 96 Service Manual
/ Maintenance support description /
Diagnostics mode - System.
Perform actions according to instructions in
AK 96 Service Manual / Maintenance support
description.
Perform actions according to clinic demands.
Perform actions according to calibration instructions
in the AK 96 Service Manual / Calibrations.
Calibrate according to calibration instructions in the
AK 96 Service Manual / Calibrations.
Calibrate according to calibration instructions in the
AK 96 Service Manual / Calibrations.
Calibrate according to calibration instructions in the
AK 96 Service Manual / Calibrations.
Calibrate according to calibration instructions in the
AK 96 Service Manual / Calibrations.
Calibrate according to calibration instructions in the
AK 96 Service Manual / Calibrations.
Calibrate according to calibration instructions in the
AK 96 Service Manual / Calibrations.
Start the machine and let it perform a Function
Check.
Perform a heating according to the AK 96 Operators
Manual.
Check conductivity value according to hospital
laboratory.
Simulate a treatment according to check/calibration
instructions in the AK 96 Service Manual /
Maintenance Manual.
Calibrate according to calibration instructions in the
AK 96 Service Manual, / Calibrations and Technical
Data and Specifications.
Check according to BPM test instructions in the
AK 96 Service Manual / Calibrations.
Calibrate according to calibration instructions in the
AK 96 Service Manual / Calibrations.
Calibrate according to calibration instructions in the
AK 96 Service Manual, / Calibrations.
HCEN12211 Revision.05.2008
 Calibrate Pressure Calibrate according to calibration instructions in the
transducer AK 96 Service Manual, / Calibrations.

Calibrate according to calibration instructions in the

Calibrate A/D conv.
AK 96 Service Manual / Calibrations.

Calibrate according to calibration instructions in the

Calibrate clock
AK 96 Service Manual / Calibrations.

Start the machine and let it go to green path. Press

Check fluid flow
twice on the select button and check the fluid flow.

Calibrate according to calibration instructions in the

Calibrate variable flow
AK 96 Service Manual / Calibrations.

HCEN12211 Revision.05.2008 Replacements 6:5

6:6
CHVA

C P BiCart
CBVA holder*

BiCart
Mixing chamber Mixing chamber
B
A pump

RIVA
Cond. T FLVA Cond. T
A B pump cell A cell B

Flow Expansion Degassing

switch chamber chamber
Heater DRVA* P Flow
pH Cell
(upgrade kit) M pump Cond.
Cell P
AIVA Degassing T
P
PR 1 INPS PR 2 pressure
Pure water INVA Flow restrictor
T
inlet
Blood leak P HPG
Outlet restrictor detector ZEVA
Drain
AK 96 Fluid unit - flow path

T
EVVA Cond.
Draining
cell C*
restrictor

Replacements
Heat
exchangers REVA Suction UF-measuring
pump Deairating 2 1 cell
PD P
chamber

Dialyzer

TAVA BYVA

SAGS FIVA* DIVA

Pure water
A concentrate Fluid connector
B concentrate detection
Dialysis fluid Dialysis fluid
Dialysate
filter (U9000S)*
*=optional

HCEN12211 Revision.05.2008