HM0.154.

602

Table 3: Tap changer Internal Insulation Level (Continued 2) (Unit: Kv)

Basic Connection mode Double-bridging (VII)
Contact circle diameter A Ø 350mm B Ø 500mm
Highest Power frequency Impulse test Power frequency Impulse test
Insulation Tap Tap
Voltage for withstand voltage voltage (Kv) withstand voltage voltage (Kv)
gap position position
equipment 50Hz/1min(Kv) 1.2/50us 50Hz/1min(Kv) 1.2/50us
a 2-5 65 158 2-5 90 258
12 b - 50 125 - 50 125
c - 38 95 - 38 95
a 2-5 65 158 2-5 90 258
72.5 b - 140 325 - 140 325
c - 65 158 - 65 158
a 2-5 65 158 2-5 90 258
126 b - 230 550 - 230 550
c - 70 170 - 70 170
D Ø 600mm E Ø 750mm
Highest Power frequency Impulse test Power frequency Impulse test
Insulation Tap Tap
Voltage for withstand voltage voltage (Kv) withstand voltage voltage (Kv)
gap position position
equipment 50Hz/1min(Kv) 1.2/50us 50Hz/1min(Kv) 1.2/50us
a 2-5 185 450 2-5 275 650
10-11 50 125 6-11 115 280
72.5 - - - 12-17 38 75
b - 140 325 - 140 325
- - 65 158 - 65 158
a 2-5 185 450 2-5 275 650
10-11 50 125 6-11 115 280
126 - - - 12-17 38 75
b - 230 550 - 230 550
c - 70 170 - 70 170

10
 HM0.154.602

Table 3: Tap changer Internal Insulation Level (Continued 3) (Unit: Kv)

Basic Connection mode Series-parallel (VIII)
Contact circle diameter A Ø 350mm B Ø 500mm
Highest Power frequency Power frequency Impulse test
Insulation Impulse test voltage
Voltage for withstand voltage withstand voltage voltage (Kv)
gap (Kv) 1.2/50us
equipment 50Hz/1min (Kv) 50Hz/1min (Kv) 1.2/50us
a 65 158 90 258
12
b 50 125 90 125
a - - 90 258
72.5
b - - 140 325
a - - 90 258
126
b - - 230 550
a - - 90 258
170
b - - - -
a - - 90 258
252
b - - - -
D Ø 600mm E Ø 750mm
Highest Power frequency Power frequency Impulse test
Insulation Impulse test voltage
Voltage for withstand voltage withstand voltage voltage (Kv)
gap (Kv) 1.2/50us
equipment 50Hz/1min (Kv) 50Hz/1min (Kv) 1.2/50us
a 185 450 275 650
72.5
b 140 325 140 325
a 185 450 275 650
126
b 230 550 230 550
a 185 450 275 650
170
b - - - -
a 185 450 275 650
252
b - - - -

Basic Connection mode Y-D (VI)

Contact circle diameter A Ø 350mm B Ø 500mm
Highest Power frequency Power frequency Impulse test
Insulation Impulse test voltage
Voltage for withstand voltage withstand voltage voltage (Kv)
gap (Kv) 1.2/50us
equipment 50Hz/1min (Kv) 50Hz/1min (Kv) 1.2/50us
a 50 125 140 325
12
b 50 125 50 125
a - - 140 325
72.5
b - - 140 325

11
 HM0.154.602
Table 3: Tap changer Internal Insulation Level (Continued 4) (Unit: Kv)
D Ø 600mm
Highest Power frequency
Insulation Impulse test voltage
Voltage for withstand voltage
gap (Kv) 1.2/50us
equipment 50Hz/1min (Kv)
a 275 650
12
b 50 125

a 275 650
72.5
b 140 325
a 275 650
126
b 230 550

Basic Connection mode Y Reversing for neutral point (II Y)

Contact circle diameter A Ø 350mm B Ø 500mm
Highest Power frequency Impulse test Power frequency Impulse test
Insulation Tap Tap
Voltage for withstand voltage voltage (Kv) withstand voltage voltage (Kv)
gap position position
equipment 50Hz/1min(Kv) 1.2/50us 50Hz/1min(Kv) 1.2/50us
a 2-5 65 158 2-5 90 258
12
b - 50 125 - 50 125
a 2-5 65 158 2-5 90 258
72.5
b - 70 170 - 70 170
a 2-5 65 158 2-5 90 258
126
b - 90 258 - 90 258
a - - - 2-5 90 258
170
b - - - - 105 240
a - - - 2-5 90 258
252
b - - - - 118 270
D Ø 600mm E Ø 750mm
Highest Power frequency Impulse test Power frequency Impulse test
Insulation Tap Tap
Voltage for withstand voltage voltage (Kv) withstand voltage voltage (Kv)
gap position position
equipment 50Hz/1min(Kv) 1.2/50us 50Hz/1min(Kv) 1.2/50us
a 2-5 185 450 2-5 275 650
6-11 50 125 6-11 115 280
72.5
- - - 12-17 38 75
b - 70 170 - 70 170
a 2-5 185 450 2-5 275 650
6-11 50 125 6-11 115 280
126
- - - 12-17 38 75
b - 90 258 - 90 258
a 2-5 185 450 2-5 275 650
170
b - 325 750 - 325 750

12
 HM0.154.602

Table 3: Tap changer Internal Insulation Level (Continued 5) (Unit: Kv)

a 2-5 185 450 2-5 275 650
252
b - - - - - -

4.5. Tap changer insulation to earth

The insulation level of tap changer to earth, namely, the insulation of the live parts of tap changer and the

ground, is determined by the AC power frequency one-minute voltage test value and impulse voltage test value. It

is related to the tap winding position of transformer, voltage regulation range and voltage regulation method, the

connection method and structure arrangement of winding, and the rated voltage of transformer winding, which is

determined by the insulation level of transformer winding to ground.

The insulation level to earth of tap changer is selected from the standard specified value (refer to Table 4) by

IEC60214 and GB10230.1 according to the highest working voltage Um of tap changer so that insulation value as

low as possible can meet the entire range of use.

Table 4 Tap changer insulation level to earth (Unit:Kv)
The highest voltage for equipment Rated separate source AC withstand Rated lightning impulse withstand
(kV) voltage (kV/50Hz, 1min) voltage (kV, 1.2/50µs)
12 35 75
72.5 140 325
126 230 550
170 325 750
252 460 1050

4.6. Tap changer mounting method

-energized tap changer is a cage type without oil compartment. It can be mounted in the
transformer tank directly. There should be an installation flange on the transformer tank in order to
fix tap changer. There are two mounting methods of standard installation and bell type according to
the different transformer structure. Please refer to Appendix.

5. Special design
This technical data is including relevant parameters of regular tap changers. Special design will
be considered
connections. Please contact us for special requirements with technical data.

13
 HM0.154.602

6. Operation method

6.1.Hand wheel operation

Drive the main shaft of tap changer directly through hand wheel on the top of tap changer to
realize the tap changing.

6.2.Manual drive mechanism at side

The manual drive mechanism is mounted on the side of the transformer tank. Tap changer is
driven by the drive shaft and gear box. The dimension and installation are shown in the Appendix.

6.3.Motor drive unit at side

Using CMA7 and SHM-D motor drive to realize the motor driving for tap changer. Refer to
Appendix of Motor drive unit dimension and table 5 for technical data. Motor drive unit is mounted
on the side of transformer tank, driving tap changer by shaft and gear box. It is suitable for tap
changer required frequently tap changing or remote operation. Refer to Appendix of installation
drawing.
Table 5: Motor drive unit technical parameters
Motor drive unit CMA7
Rated power (W) 750 1100
Rated voltage (V) 380/3AC
Motor Rated current (A) 2.0 2.8
Rated frequency (Hz) 50 or 60
Rated speed (r.p.m) 1400
Rated torque on drive shaft (Nm) 18 26
Revolution the drive shaft per switching operation 33
Revolution of the hand crank per switching operation 33
Running time per switching operation (S) About 5
Max. operation positions 107
Voltage for control circuit and heater circuit (V) 220/AC
Heater power(W) 50
A.C. voltage test to ground (kV/50Hz, 1min) 2
Protective degree IP66
Mechanical endurance (operations) Not less than 800,00
Motor drive unit SHM-D
Rated voltage (V) 220/AC
Step Motor Rated current (A) 6
Rated frequency (Hz) 50 or 60

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 HM0.154.602

Rated torque on drive shaft (Nm) 35

Revolution the drive shaft per switching operation 33
Revolution of the hand crank per switching operation 33
Automatic operation time of each step (S) Approx. 5
Max. operation positions 107
Insulation grade (kV/1min,50Hz 2
Protective degree IP66

7. Position indicator

7.1.HMC-3W De-energized tap changer position indicator

HMC-3W DETC position indicator is designed for CMA7 motor drive unit. It can be used to
indicate the DETC position remote room.
HMC-3W technical parameters:
Working voltage: 220V AC
Power frequency: 50 Hz
Maximum operation positions: 39
Environment temperature: -10°C ~ +40°C
Note: for special power supply, please inform when ordering.

8. Accessories
Bevel gearbox is applicable for connection of horizontal shaft of tap changer and vertical shaft
of the motor drive unit, by which transferring the driving torque from motor drive unit to tap changer,
its overall dimensions is shown in appendix 29.

15
 HM0.154.602

9. Appendix
Appendix 1 600-1000A Linear regulation, overall dimension
Appendix 2 600-1000A 252kV Linear regulation, overall dimension
Appendix 3 600-1000A Single-bridging regulation, overall dimension
Appendix 4 600-1000A Y-D regulation, overall dimension
Appendix 5 600-1000A Double-bridging regulation, overall dimension
Appendix 6 600-1000A Series-parallel regulation, overall dimension
Appendix 7 600-1000A Reversing regulation, overall dimension
Appendix 8 600-1000A 252kV reversing regulation, overall dimension
Appendix 9 1000-2000A Reversing regulation, overall dimension
Appendix 10 Installation flange for standard tank type cover, overall dimension
Appendix 11 Installation flange for bell type tank cover, overall dimension
Appendix 12 Ground motor drive (manual), Type A for standard tank, head flange dimensions Appendix 13 Ground
motor drive (manual), type B, D, E for standard tank, head flange dimensions Appendix 14 Top cover hand wheel
type A for standard tank, head flange dimension
Appendix 15 Top cover hand wheel type B, D, E for standard tank, head flange dimension Appendix 16 Ground
motor drive (manual), Type A for bell type tank, head flange dimensions Appendix 17 Ground motor drive
(manual), type B, D for bell type tank, head flange dimensions Appendix 18 Ground motor drive (manual), type E
for bell type tank, head flange dimensions Appendix 19 Top cover hand wheel type A for bell type tank, head flange
dimension
Appendix 20 Top cover hand wheel type B, D for , head flange dimension
Appendix 21 Top cover hand wheel type E for , head flange dimension
Appendix 22 Type A bell type supporting flange, installation drawing
Appendix 23 Type B, D bell type supporting flange, installation drawing
Appendix 24 Type E bell type supporting flange, installation drawing
Appendix 25 Tap changer terminal overall dimension
Appendix 26 Ground motor drive, Tap changer installation drawing
Appendix 27 Ground manual drive, Tap changer installation drawing
Appendix 28 Bevel gear, over dimensions
Appendix 29 Side-manual operation, overall dimension
Appendix 30 SHM-D Motor drive unit, overall dimension
Appendix 31 SHM-K Remote controller, overall dimension

16
 D-D
X
4

3 5

Z
13

2 0

e
D D
1
6×5

U L A B D E
p

V
D-D
p

W 8
7 9
k

6 10

5 11
Z

4 0
X
3 1
Z
2
12×11

D E

800A

3A B D 350mm 500mm 600mm 750mm

Y D

e p k L e p k L

12kV 200 130 135 630 200 130 135 630

72.5kV 340 130 145 780 340 280 145 1080

126kV 470 170 155 1000 470 410 155 1480

13

1
 X

D-D

4 Ød
13

3 5
Ød+150
Z

e 2 0

1
D D 6×5
L

B D E
U
p

V
p

W
k

D-D
8
7 9
5
6 10

5 11
X
Z
Z
4 0

3 1
2
12×11
1 D E

3 350mm 500mm 600mm 750mm

Y
e p k L
252kV 980 170 155 1690

14

1
 D-D

X 4

3 5

2 6
13

1
e

D D 6×5

A B D E

U
L
p

V
D-D
p

8
W 7 9
k

6 10

5 11
Z

4 12

X
3 1
2
Z
12×11

D E

e p k L

12kV 200 130 135 630

72.5kV 340 280 145 1080

126kV 470 410 155 1480

15