6/24/2019 Spur Gears Component Generator

Spur Gears Component Generator (Version: 2019.4 (Build 234330000,

330))
24-Jun-19

Project Info

Guide
Design Guide - Center Distance
Unit Corrections Guide - User
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio i 6.0000 ul
Desired Gear Ratio iin 6.0000 ul
Diametral Pitch P 24.0000 ul/in
Helix Angle β 0.0000 deg
Pressure Angle α 20.0000 deg
Center Distance aw 3.500 in
Product Center Distance a 3.500 in
Total Unit Correction Σx 0.0000 ul
Circular Pitch p 0.131 in
Base Circular Pitch ptb 0.123 in
Operating Pressure Angle αw 20.0000 deg
Contact Ratio ε 1.7448 ul
Limit Deviation of Axis Parallelity fx 0.00043 in
Limit Deviation of Axis Parallelity fy 0.00022 in

Gears
Gear 1 Gear 2
Type of model Component Component
Number of Teeth z 24 ul 144 ul
Unit Correction x 0.0000 ul 0.0000 ul
Pitch Diameter d 1.000 in 6.000 in
Outside Diameter da 1.083 in 6.083 in
Root Diameter df 0.896 in 5.896 in
Base Circle Diameter db 0.940 in 5.638 in
Work Pitch Diameter dw 1.000 in 6.000 in
Facewidth b 1.000 in 1.000 in
Facewidth Ratio br 1.0000 ul 0.1667 ul
Addendum a* 1.0000 ul 1.0000 ul
Clearance c* 0.2500 ul 0.2500 ul
Root Fillet rf* 0.3000 ul 0.3000 ul
Tooth Thickness s 0.065 in 0.065 in
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Tangential Tooth Thickness st 0.065 in 0.065 in

Chordal Thickness tc 0.058 in 0.058 in
Chordal Addendum ac 0.031 in 0.031 in
Chordal Dimension W 0.322 in 2.114 in
Chordal Dimension Teeth zw 3.000 ul 17.000 ul
Dimension Over (Between) Wires M 1.100 in 6.102 in
Wire Diameter dM 0.072 in 0.072 in
Limit Deviation of Helix Angle Fβ 0.00043 in 0.00051 in
Limit Circumferential Run-out Fr 0.00063 in 0.00110 in
Limit Deviation of Axial Pitch fpt 0.00028 in 0.00033 in
Limit Deviation of Basic Pitch fpb 0.00026 in 0.00031 in
Virtual Number of Teeth zv 24.000 ul 144.000 ul
Virtual Pitch Diameter dn 1.000 in 6.000 in
Virtual Outside Diameter dan 1.083 in 6.083 in
Virtual Base Circle Diameter dbn 0.940 in 5.638 in
Unit Correction without Tapering xz 0.3654 ul -3.2670 ul
Unit Correction without Undercut xp -0.3511 ul -7.3698 ul
Unit Correction Allowed Undercut xd -0.5266 ul -7.5452 ul
Addendum Truncation k 0.0000 ul 0.0000 ul
Unit Outside Tooth Thickness sa 0.7156 ul 0.8176 ul
Tip Pressure Angle αa 29.8411 deg 22.0556 deg

Loads
Gear 1 Gear 2
Power P 1.000 hp 0.980 hp
Speed n 1725.00 rpm 287.50 rpm
Torque T 3.045 lbforce ft 17.903 lbforce ft
Efficiency η 0.980 ul
Radial Force Fr 26.596 lbforce
Tangential Force Ft 73.073 lbforce
Axial Force Fa 0.000 lbforce
Normal Force Fn 77.763 lbforce
Circumferential Speed v 7.527 fps
Resonance Speed nE1 39655.982 rpm

Material
Gear 1 Gear 2
User material User material
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Ultimate Tensile Strength Su 101500 psi 101500 psi

Yield Strength Sy 49300 psi 49300 psi
Modulus of Elasticity E 29900000 psi 29900000 psi
Poisson's Ratio μ 0.300 ul 0.300 ul
Bending Fatigue Limit σFlim 51100.0 psi 51100.0 psi
Contact Fatigue Limit σHlim 165300.0 psi 165300.0 psi
Hardness in Tooth Core JHV 210 ul 210 ul
Hardness in Tooth Side VHV 600 ul 600 ul
Base Number of Load Cycles in Bending NFlim 3000000 ul 3000000 ul
Base Number of Load Cycles in Contact NHlim 100000000 ul 100000000 ul
W?hler Curve Exponent for Bending qF 6.0 ul 6.0 ul
W?hler Curve Exponent for Contact qH 10.0 ul 10.0 ul
Type of Treatment type 2 ul 2 ul

Strength Calculation

Factors of Additional Load

Application Factor KA 1.200 ul

Dynamic Factor KHv 1.091 ul 1.091 ul
Face Load Factor KHβ 2.776 ul 2.351 ul
Transverse Load Factor KHα 1.330 ul 1.471 ul
One-time Overloading Factor KAS 1.000 ul

Factors for Contact

Elasticity Factor ZE 189.882 ul

Zone Factor ZH 2.495 ul
Contact Ratio Factor Zε 0.867 ul
Single Pair Tooth Contact Factor ZB 1.068 ul 1.000 ul
Life Factor ZN 1.000 ul 1.000 ul
Lubricant Factor ZL 0.962 ul
Roughness Factor ZR 1.000 ul
Speed Factor Zv 0.960 ul
Helix Angle Factor Zβ 1.000 ul
Size Factor ZX 1.000 ul 1.000 ul
Work Hardening Factor ZW 1.000 ul

Factors for Bending

Form Factor YFa 2.713 ul 2.160 ul

Stress Correction Factor YSa 1.621 ul 1.932 ul
Teeth with Grinding Notches Factor YSag 1.000 ul 1.000 ul
Helix Angle Factor Yβ 1.000 ul
Contact Ratio Factor Yε 0.680 ul
Alternating Load Factor YA 1.000 ul 1.000 ul
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Production Technology Factor YT 1.000 ul 1.000 ul

Life Factor YN 1.000 ul 1.000 ul
Notch Sensitivity Factor Yδ 1.306 ul 1.362 ul
Size Factor YX 1.000 ul 1.000 ul
Tooth Root Surface Factor YR 1.000 ul

Results

Factor of Safety from Pitting SH 1.423 ul 1.519 ul

Factor of Safety from Tooth Breakage SF 2.811 ul 3.089 ul
Static Safety in Contact SHst 1.287 ul 1.374 ul
Static Safety in Bending SFst 5.380 ul 5.669 ul
Check Calculation Positive

Summary of Messages
13:07:58 Design: Gear 1: The Unit Correction (x) is less than the Unit Correction without Tapering (xz)
13:07:58 Design: Numbers of teeth are commensurable - shots of the same teeth are taken relatively regularly
13:07:58 Calculation: Calculation indicates design compliance!

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