~ m<PR - tc;r

:I
Telegram: 'RAILMANAK', 1{~

Lucknow ~m;:r ~ 3ltx lJl<fiP ~

Fax: 0522 - 2452581 .r. <'1~'1\3l & 226011

Telephone: 0522- 2450374 '--.
Government of India - Ministry of Railways
Email:edse.rdso@gmail.com
Research Designs & Standards Organization
LUCKNOW - 226011

TECHNICAL CIRCULAR NO. RDSO/2010/EL/TC/0102, Rev. '0',

" Dated 12.05.2010

Sub: Standardization of maintenance kits & rehabilitation/reconditioning policy

for N-32 tap changer used on conventionai electric locomotives.

Ref: i) Railway Board's leiter t'-]o.2002/Elect(TRS)/441/4/P t dt. 06.05.2010.

ii) RDSO's letters No. EU3.2.30 dt.02.02.1 0 & 24.04.2010.

~.O Introduction:
During the POH Co-ordination meeting held on 26.11.2009 at Bhusawal,
Railways expressed their concern on increase in number of scheduled
maintenance kits for AOH/ICH/POH schedules of NO-32 tap changer to be
formed after issue of RDSO's letter No. EL/3.2.30 dt. 26.02.2009 on common and
uncommon spares of tap changer. Railways also raised certain issues ~
implementa~ion of revised rehabilitation policy issued by RDSO vide their lettJ&
No. EL/3.2.30 dt. 24.07.2009, 09.09.2009 & 08.10.2009. Accordingly, Railwa?
Board while circulating the Minutes of the above meeting vide their letter
2009/Elect(TRS)/138/10 dt. 29.12.09 nominated a Committee of EDSE/RDSO,
CELEIWR & CELE/ER for standardizing the description of items and freezing kits
for AOH/IOH/POH of tap changer with regard to common/uncommon spares and
uniform policy on r€pair/rehabilitation of NO-32 tap changer to be followed and
advised the Committee to submit their recommendation on the subject matter.

2.0 Background:
Hitherto, Railways have been procuring scheduled maintenance kits for
AOHIIOH/POH schedules of NO-32 tap changer from M/s BT,
Vadodara(henceforth called BTIL) and repair/rehabilitation of their make tap
changers were also being carried out by them only. With the development of
indigenous source (M/s AAL, Noida, henceforth called AAL) for manufacture of
Ganz(type) NO-32 tap changer, RDSO conducted an exercise for the segregation
 of common/uncommon items of NO-32 tap changer between BTIL & Ganz design
to facilitate Indian Railways to procure material on competitive basis and advised
Railways accordingly vide their letter dt. 26.2.09:rfurther, 27 items of tap changer
currently listed in ROSO's vendor list for procurement by the Railways from
sources other than OEMs including OEMs are also required to be considered for
kit items as per this letter. Earlier, these items listed in the ROSO's vendor list
were generally procured by Railways for meeting their unscheduled maintenance
requirement only and the kits for AOH/IOH/POH schedules were procured from
BTIL only. The revised policy for spare parts management and for
repair/rehabilitation has been issued by ROSO vide their letters EU3.2.30 dt.
26.02.2009 and 24.07.2009, 09.09.2009 & 08.10.2009 respectively on the basis
of Railway Board's approval vide their letters dt. 2002/Elect(TRS)/441/4 Pt dt.
30.01.09 & 20.07.09 respectively with a view to improve the availability of
material at loco sheds/shops at competitive price. \

3.0 Standardized AOHIIOH/POH Maintenance Kits of N-32 tap changer:

Based on the Committee's recommendations submitted in the Board vide
ROSO's letter No. EL/3.2.30 dt. 24.04.20'10. Railway Board has approved the
same vide their letter No. 2002/Elect(TRS)/441/4/P dt. 06.05,2010. The
recommendations on the standardization of maintenance kits for N-32 tap
change! used on conventional electric locomotives approved by Railway Board
vide their letter above are as under:

3.1 Zonal Railways should procure maintenance kits for N-32 tap-changers in form of
13 sub-kits as defined below and different combinations of sub-kits will form
complete kits for AOH, IOH & POH:

Kits PL No. Item

Designation
Sub kit AOH-1 To be AOH maintenance schedule of NO-32 tap changer
. consisting of 15 common items of make M/s BTIL or Mis
allotted by
t; AAL(Ganz type), list of items annexed at Annexure- 1 A
<''''oJ, Railways
Sub kit AOH-2A -do- AOH maintenance schedule of NO-32 tap changer
consisting of 01 uncommon item of make Mis AAL(Ganz
type), list of items annexed at Annexure-1 B
,
.
Sub kit AOH-2B -do- AOH maintenance schedule of NO-32 tap changer
consisting of 03 uncommon items of make Mis BTIL, list
of items annexed at Annexure-1 C
Sub kit IOH-1 -do- IOH maintenance schedule of NO-32 tap changer;
consisting of 30 common items of make Mis BTIL or Mis!
AAL(Ganz type), list of items annexed at Annexure-1 0
 IOH maintenance schedule of NO-32 tap changer
Sub kit IOH-2A -do-
consisting of 02rt uncommon items of make Mis
AAL(Ganz type), list of items annexed at Annexure-1 E

IOH mai;,tenance schedule of NO-32 tap changer

Sub kit ,OH-2B -do-
consisting of 07 uncommon items of make Mis BTIL, list
of items annexed at Annexure-1 F.
I Sub kit POH-1 -do- POH maintenance schedule of NO-32 tap changer
consisting of 100 commOll items cf make Mis BTIL or I
Mis AAL(Ganz type), list of items annexed at AnneXU(2-1
G
Sub kit POH-2A -do- POH maintenance schedule of NO-32 tar changer"
consisting of 34 uncommon items of make MIs.
AAL(Ganz type), list of items annexed at Annexure-1 H

Sub kit POH-2B -do- POH maintenance schedule of NO-32 tap changer
consisting of 43 uncommon items of make Mis BTIL, list'
of items annexed at Annexure-1 I
Sub Kit-3 -do- U section ring (Part of AOH/IOH/POH kit) of tap changer
I as per Mis BTILlAAL's part No. A2303/M2303 or
I~~OH~'OH/POH) I ROSO's drawing No. SKEL-3463 & Spec. No. SPEC/E-
4/01, supplied by Mis BTIL, AAL & Sujan, list of items
annexed at Annexure-1 J
Sub Kit-4 -do- Set of insulating rings(Part of IOH/POH kit) of tap
changer as per Mis BTILlAAL's part No. S-1218 & S-
(IOH/POH)
1219/G-1218 & G-1219 or ROSO's drawing No. SKEL-
4661, supplied by Mis BTIL, AAL & Stesalit, list of items
annexed at Annexure-1 K
Sub Kit-5 -do- MOM(Part of POH. kit) of tap changer as per Mis
BTIUAAL's part No. S-42/G-42 or ROSO's drawin~o.
(POH)
SKEL-4625, supplied by Mis BTIL, AAL, Involute . 'P
Orqanization, list of items annexed at Annexure-1 L .~
Sub Kit-6 -do- Intermediate gear, Spur gear, Pinion complete & ~ur
gear(Parts of POH kit) of tap changer as per Mis f31r"lL's
(POH)
part Nos. A6103a, A6313, A6401 & A 6110-1
respectively or ROSO's drawing Nos" SKEL-4615, 4617,
4618 & 4616 respectively, supplied by Mis BTlL,
Vadodara & Involute, Howrah, list of items annexed at
Annexure-1 M

VVith above bifurcation of the 13 types of scheduled maintenance sub kits, the
complete kits to be procured for AOH, IOH & POH schedules of tap changer type
AAL or BTIL, by the Railways will be as follows:

Sub kit AOH-1 + Sub kit AOH-2A / Sub kit AOH-2B +

Sub Kit 3 (AOH/IOH/POH)
 Sub kit IOH-1 + Sub kit IOH-2A / Sub kit IOH-2B +
~
Sub Kit 3(AOH/IOH/POH) + Sub Kit 4 (IOH/POH)
Sub kit POH-1 +Sub kit POH-2A /Sub kit POH-2B +
Sub Kit 3 (AOHIIOH/POH) + Sub Kit 4(IOH/POH) +
Sub Kit 5 (POH) + Sub Kit 6 (PO H)

In the above combination of kits for AOH, IOH & POH, sub-kit AOH 2A denotes
uncommon spares of AA.L make tap changer(Ganz design) required for AOH,
AOH 2B denotes uncommon spares of BTIL make tap changer required for
AOH, and so on for IOH & POH kits. .

4.0 Rehabilitat:onfreconditioning Policy of N-32 tap changer:

Railway Board vide their letter No. 2002/Elect(TRS)/441/4/P dt. 06.05.2010 has
approved the following rt}commendations on the rehabilitation/reconditioning
policy for N-32 tap changer used on conventional electric locomotives:

4.1 The broad guidelines of repairlrel1ab-i:+tCi~ivn

of-N<~2 tap changer to be undertaken
from either of the two OEMs as contained in ROSO's letter No. EL/3.2.30 dt.
08.10.09 should be followed by Railways and the policy to be reviewed after two
years based upon the response received for the work and experience gained.

4.2 The current price of tap changer shall be considered while finalizing the
repair/rehabilitation cost of tap changer.

4.3 Railways should float separate tenders for BT and Ganz type tap changers
corresponding to the respective scope of works g.iven in Annexure-2A & 28
respectively. This should be clearly specified by Railways at the time of taking up
the work of rehabilitation, depending on the type of tap changer. Both the firms
would be eligible to bid in either of the tenders.

(a) Separate tenders should be floated by the Railways for BT make and
AAL(Ganz) make tap changers as per the respective scope of work given in
Annexure-2A & Annexure-2B respectively.

(b) The total cost of rehabilitation should be calculated on the basis of lump SllrY1
cost of items to be changed compulsorily(List A) together with 40% of the total
cost of variable/optional items(List B) and other charges and taxes etc. and
 the bidder quoting the lowest total cost of rehabilitation should be declared the
lowest bidder.

(c) There may be a possibility of incurring higher effective cost of rehabilitation

due to mismatch of optional item pricing between the bidders and therefore a
counter-offer shall be given for a total cost of rehabilitation worked out based
on lump sum cost of items to be changed compulsorily(List A) together with
lowest price for each item quoted by either bidder in variable/optional list(List
'8' items) and other charges and taxes etc. to the L1 bidder determined earlier
for acceptance.

(0) The tender may be awarded to L1 bidder at the cost determined in (c) above
on acceptance.

4.5 All other terms and conditions for repair and rehabilitation as given in Railway
Board's letter No: 2000/Elect(TRS)/132/1 Pt dated 17.09.01 includ:ng limiting of
the cost of rehabilitation of tap changers with in 60% of the cast of new tap
changer should be ensured by Zonal Railways.

5.1 Railways are advised to procure the maintenance kits for N-32 tap changers in
frvnu)f 13 su~-kits as defined in Para 3.0 above.

5.2 .Railways are advised to carry out Rehabilitation/reconditioning of N-32 tap

changers as per the policy guidelines given in Para 4.0 above.

.:Y)
(.'~

'<;j"
C:)
LiJ
M/s Bombardier Transportation (I) Ltd., ERDA Road, Maneja, Vadodara- '-i
390013

M/s Autometers Alliance Ltd., C-63, Sector-57, Noida-201307

d-vf'vv-f
/P ; ../...
i,r
(Sanjiv Sw~rup)
for Director General/Elect.

ii) Annexure 2A & 2B for Scope of Work for rehabilitation of the two types of tap
changer.
 l:"ap Changer NO 32 t'Sf10g
Items required for carrying out AoH maintenance schedule of NO-32 type tap changer
1.Common Items/Components of NO 32 tap changer to be procured from 8T or AAL(Ganz tYpe) only
Sr. No. Qty. . GANZ Type Mis AAl Make Tap Changer Mis BT Make
Drg. No. Item No. Description Drg. No. Part No. Description
A) Selector (GR)
1 1 9919000109001 G1519 Lockinq Cord (0.6m) 8WT -435200-P1 81519 Fibre glass cord. (0.6 m)
2 2 9910383917001 G3309 8eal AG-549697-P1 83309 Gasket (for oil flow indicator)

3. 2 9919000117001 G1306.2a/G1306.5a 8eal AM-502840-P1 81306.2/81306\.5 Packing (For oil level

.'. indicator)
B) Circuit Breaker (CGR)
1 6 991 0383694()(' : G2529 Contact piece AG-540123-P1 82529 Contact
C) Oil Filtration unit (PHC:=' -
1 2 99'19000009002 G3270.3 CU;:Jseal for oil pump 8WT-435167-P2 83270.3 CuP seal
2 2 9919000095004 G3225/G3222 Ori~_ 8WT -435430-P4 83225/83222 o rinq
3 2 9919000059001 G3235/G3233 CuP seal for oil pump 8WT-435167-P1 83235/83233 Cup seal
4 1 9919000095003 G3221 o rinq 8WT -435430-P3 83221 o rinq
5 2 9919000095002 G3224/G3252 10 rinq 8WT -435430-P2 83224/83252 o ring
6 6 9919000095005 G3251 o ring 8WT -435430-P5 83251 o rinq
7 1 9919000095001 G3254 Ori~
- 8WT -435430-P 1 83254 o rinq
8 1 9919000197005 G31.1 Filter 8WT -335066-P5 831.1 Filter element
D) Air Motor (SMGR)
1 4 9910383461006 M1213 8ealinq rinq 8WT -435144-P2 A1213 Packing ring
1=
2 4 9910383734002 rv"3108 Gasket AG-544441-P2
i
A3108 Gasket
3 4 9910383734001 M3111 Gasket AG-544441-P1 A3111 Gasket
 Tap Changer NO 32 .
Items required for carrying out AOH maintenance schedule of NO-;32type tap changer
Uncommon Items/Components, specific to AAL(Ganz type) tap changer to be proc!ured from AAL only
Sr.No. Qt. Dr. No. Iter;-No. _~DescriPtion I
1 2 991 0379600025 MS6~, 0 ring
~-----~
 Tap Changer NO 32 I

Items required for carrying out AOH maintenance schedule of NO-:32type tap changer
Uncommon Items/Components, specific to AAL(Ganz type) tap changer to be proc1ured from AAL only
Sr.No. Qt. Dr. No. Item No. _~Description I
1 2 9910379600025 M568 .---JO ring
-------
 Tap Changer No 32
Items required for carrying out IOH maintenance schedule of NO,,.32type tap changer

Sr. No. Qty. GANZ Type M/s AAl Make Tap Change'r M/s 8T Make
-
Drg. No. Item No. Description Drg. No. ~P<lrt No. [D"escription
-
A) Selector (GR)
1 1 9919000109001 G1519 Locking Cord (0.6m) SWT -43~:;200-P1 S1519 Fibre glass cord. (0.6m)
2 2· 9910383917001 G3309 Seal AG-549697 -P 1 S3309 Gasket (for oil flow indicator)
3 1 9910383461005 G1421 Sealing ring AG-5442.25-P5 S142'1 Packing ring
- .-
4 2 9980383530801 G1515 Contact roller AG-5461:~1-R1 81515 Contact roller complete
5 2 9910383461004 G1320.1 Sealing ring AG-544~:25-P4 8'1320.1 Packing Ring
6 2 9919000118001 G1434/G1440 Oil seal SWT -43:j381 ~P1 S1434/S 1440 Oil seal
7 1 9910383456002 G1303 Sealing Gasket AG-L07812-P2 S1303 Gasket
8 2 9919000117001 G1306.2a/G1306.5a Seal AM-502£AO-P1 S1306.21 Packing (for oil level
S13013.5 indicator)
.-
B) Circuit Breaker (CGR)
1 6 9910383694001 G2529 Contact piece AG-540123-P1 =:JS2529 @2ii~~ct .._________
C) Oil Filteration Unit (PHGR) & CU Gaskets
1 2 9919000059001 G3235/G3233 Cup seal for oil pump SWT-435167-P1 S3235/S3233 Cup seal
2 2 9919000095004 G3225/G3222 o ring I SWT -435430-P4 S3225/S3222 o ring
3 2 9919000059002 G3270.3 Cup seal for oil ~ump SWT-435167-P2 S3270.3 Cup seal
4 1 9919000095003 G3221 o ring SWT -435430-P3 S3221 o ring ~
5 2 9919000095002 G3224/G3252 o ring SWT -435430-P2 S3224/S3252 o ring
6 6 9919000095005 G3251 o ring SWT -435430-P5 S3251 o ring
7 1 9919000095001 G3254 o ring SWT-435430-P1 S3254 o ring
8 1 9919000187005 G31.1 Filter SWT -33Q066-P5 $31.1 Filter Element
9 2 9919000150026 G3290.12 Gash-et (copper) MT-430152-P19 S3290.12 Cu gasket
10 2 9919000150025 G3290.14 Gasket (copper) MT-430152-P1"8 S,3290.14 Cu gasket
11 1 9919000150024 G3290.10 Gasket (copper) MT-430152-P13 83290.10 Cu gasket
12 10 9919000150009 G3422/G3406 Gasket MT-430152-P23 S2422/S3406 Cu gasket
13 1 9919000150023 G3290.17 Gasket (copper) SWT-435491-P3 S3290.17 Cu gasket
14 '1 9919000150011 G3433/ Gasket MT-430152-P34 53433/53435 Cu gasket
Sub kit AOH- 28 T Ch NO 32 Annexure- 1 C
. . ap ang~r £ 9r.[;f:T
'Items'requlred for carrying out AOH magntenance schedule ofNU-32 type tap changer

Sr.No. Qty. Drg. No. Item No. Description

1 2 AM-404742-P1 A4430A Packing ring
2 2 AG-413762-P25 A4430.2 Damping Gasket
3 6 AG-544441-P1 A4120/A4430.1,9 Gasket
 - '" \,/ I. '-< -
Sr. No. Qty. GANZ Type Mis AAL Make Tap Changer Mis 8T Make
Drg. No. Item No. Description Drg. No. Part No. Description
D) Air Motor (SMGR) .
1 4 9910383461006 M1213 Sealing ring SWT -435144-P2 A1213 Packing ring
2
3
4
4
9910383734002
9910383734001
M3108
M3111
Gasket
Gasket
AG-544441-P2
AG-544441-P1
A3108
A3111
Gasket
Gasket
!
i
4 4 9980383790801 1v13209 Push rod with seal AG-544415-R1 A3209 Valve plunger camp.
5 2 9910383799001 M3206 Sealing nipple (Valve 'A') AG-544411-P1 A4206 Valve nipple
6 3 99106467800481 M1929.1/ Roll pin (8X45) MT-430189-P471 A1929.11 Roll pin (8/45)
7 3 99106467800461 M1929.21 Roll pin (5X45) MT -430189-P371 A1929.21 Roll pin (5/45)
 Tap Changer No 32
Items required for carrying out IOH maintenance; schedule of NO-32 type tap changer

Sr.No. Qtv. Drg. No. Item No. Description

1 2 9980641450801 M553c Spring With Eyes
2 2 9910379600025 M568 o ring
-----
 I ) Ct0f'T
Tap Changer N0"" 3Z ~ v

Iterns required for carrying out iOH maintenance schedule of NO-32 type tap changer

Uncommon Items/Components, specific to BJ type tap changer to be procured from BT only

I
I
'Sr.No. Qty. Drg. No. Item No. Description
1 4 AG-544411-P 1 A3206 I Valve nipple
-i
2 2 3EYC-40037 -R 1 A2215 Spring with eyes
3 2 AM-404742-P1 A4430.4 Packing ring
4 2 AG-413762-P25 1\4430.2 Damping Gasket
5 1 AM-401107-P1 A4540.7 Compression spring
-------
6 2 AG-5444 '15-R1 A4209 I Valve plunger compo
-
7 6 ~G-544441-P1 A4120/A4430.19 , Gasket
'---. -
 Tap Changer NO 32
Itemsrequired for carrying out POH maintenance schedule of NO-32 type tap changer
Common Items/Components of NO 32 Tap Changer to be procured from 8T or AAL(Ganz type) only
Sr. No. Qty. GANZ Type MIs AAl Make Tap Changer MIs BT Make
Drg. No. Item No. Description Drg. No. ~NO. Descriotion
AI. Selector GRI
1 16 9910383465005 G1216 Contact segment outer AM-501104-P1 81216 Contact segment (outer)
2 1 9980383489801 G1480 Coupling shaft complete AG-405327 cR1 81480 Coupling shaft complete
3 1 9980383575802 G1481 Coupling shaft complete AG-405327 -R2 S1481 Coupling shaft complete
4 33 9910383466001 G1217 Conical nut AG-544329-P1 S1217 Conical nut
5 17 9910383465006 G1215 . Contact segment innel" AM-501105-P1 S1215 Contact segment inner
6 2 9980383530801 G1515 Contact roller
--
AG-546151-R1 S1515 Contact roller complete
7 2 9910383456003 G1202 Sealing Gasket /-\G-207812-P3 S1202 Gasket
8 66 9919000097001 G1212 Gasket AG-544327 -P1 S1212 Gasket
9 66 9919000098001 G1213 Washer AG-544333-P1 S1213 Washer
10 4 9910383541001 G1514 Bearing AG-546150-P1 S1514 Bearing
-
11 3 9910383456004 G1107 Sealing Gasket AG-207812-P4 S1107 Gasket
c --
12 2 9910383533001 G1516 Roller Guide AG-416382-P1 S1516 Roller housing (black)
13 1 9910383456002 G1303 Sealing Gasket AG-207812-P2 81303 Gasket
14 1 9910383456001 G1102 Sealing Gasket AG-207812-P1 S1102 Gasket
15 33 9910383461 (1)01 G1211 Sealing ring AG-544325-P1 S1211 Packing ring
-
16 11 9910383470001 G1221 Special Hexagonal bolt AG-546084-P1 S1221 Special Dolt
17 2 9910383512001 G1470A Actuating plug AG-545598-P1 S1470A Actuating plug
18 2 9910383578001 G1435 Coupling pin AG-546487 -P1 S1435 ,Coupling pin
19 8 9910383535001 G1517 Push spring AG-405322-P1 81517 Compression spring
. 20 22 9919000251001 G1220 Spring Bronze Washer -M6 MT-430190-P116 S1220 Belleville spring washer 6A/14
21 1 9910383456005 G1444 Sealing Gasket AG~207812-P5
I
S1444 gasket
22 10 9910383520002 G1450 Distance Washer AG-544234-P2 S1450 Packing washer
23 2 9910383528001 G1518 Insulated Tube AM-50080 1-P1 S1518 Insulated tube
24 2 9919000118001 G1434/ Oil Seal SV\:T-435381-P1 S1434/ Oil Seal
G1440 , S1440 f
-
25 2 9910383534001 G1512 Insulating pipe AG-546189-?1 S151:2 Insulating pipe
26 10 9919000222001 G1532 Shim Washer HArfM-405170-P6 S153'2
- Washer (for contact roller)
- ,-
 Ot"!I"'(,T
Sr. No.
.•.. '-' ,.
Qty. Drg. No. Item No. Description nrg!'No. Item No. Description
27 3 9910383621014 G2104.1/ Roll pin-08x45 MT-430189-P471 82104.1/ Roll pin (8/45)
9910383621014 G2110.1/ 82110.1/
9910646795024 G2210.1 82210.1
28 3 9910383621015 G2104.2/ Roll pin-05x45 MT-430189-P371 82104.2/ Roll pin (5/45)
99103836210'15 G2110.2/ 82110.2/
9910646795025 G2210.2 .' 82210.2
29 1 9919000109001 G1519 Locking Cord ( 0.6m ) 8WT - 435200 - P1 81519 Fibre Glass cord ( 0.6m )
30 2 9910383461004 G1320.1- 8ealing ring AG-544325-P4 81320.1 Packing Ring (for safety valve)
31 2 9910383484001 G1320.2.3 Compression spring AG-546174-P1 81320.2.3 Compression spring
32 1 9919000095006 G1601.1 Bushing Double Pole 0' ring AG-432122-P7 81601.1 Packing ring
33 2 9910383917001 G3309 8eal AG-549697-P1 83309 Gasket (for oil flow indicator)
34 4 9910646698001 G1438 L.ocking I
SWT -435084-P 1 81438 8pring ring
35 1 9910383577001 G1437 Coupling tube AG-416635-P1 81437 Coupling tube
36 1 ~910383461005 G1421 8ealing ring AG-544325-P5 81421 Packing ring
37 1 9910383461002 G1476 8EALING RING AG-544325-P2 81476 Packing ring
- 81320.4
38 2 8910646693005 G1320.4 8plit pin 02.5x25 MT -430405-P2364 8plit cotter pin
39 1 9910383575012 G1436 Rolled pin-03x25 MT-430189-P216 81436 Roll pin 3x25
40 2 9919000124001 G3513 Rubber gasket (big) 3EYC-400028-P1 83613 Rubber gasket (big)
41 2 9910646257001 G3614 : Rubber gasket (small) 3EYC-400028-P2 83614 Rubber gasket (small)
I

., .42 30gms 9989000206801 G3612 Cork Grain 8WT -435543-R 1 83612 CORK GRAIN 30 gr.)
:43 2 9919000117001 G130G.2a/ I 8eal AM-5028,10-P 1 81306.2/ Packing(for oil level indicator)
G·1306.5a G1306.5
,44 1 9980643600169 G3902a Air pressure regulator 8WT-335139-P1 83902 Air pressure regulator
45 1 9910383502011 G1471. 8et screw M5x8 MT -430440-P2706 81471 810ted head grub screw M5x6
.-

B) Circuit Breakers -CGR i

.

1 6 9910646720024 G2515 , Needle roller bearing HAGT-443522-Pl S2515 Needel Bearing Support Roller
2 6 9919000314001 G2537 L-
: Spring guide HAGT-443612-R1 82537 8pring retainer complete
3 36 9919000184001 G2508 D:sc washer M6 HAGT -443524-P 1 82508 Belliville spring washer
4 12 9910383693001 G2517 I
Insulated sleeve AM-502593-P1 82517 Bush
5 6 9910383694001 G2529 Contact piece AG-540123-P1 82529 Contact
,
6 6 9919000317001 G2536 Compression spring AG-540918-P 1 82536 Com presion 8pring
7 6 9919000315001 G2538 : Bearing pins HAGT -443530-P 1 82538 Pin
8 6 991900018300'1 G2502 i
Bush AM-502669-P1 82502 Insulating Bush
9 12 991064671400'1 G2505 Insulating Washer AM--502615-P1 82505 Insulating Washer
.\-
10 12 991064672'.)07:) G2511 I
, 8plit pin 02x20 MT -430405-P2211 82511 8plit Pin
i
11 1 998038364880:3 G2160a I Resistor assy.
I
AG-313290-R 1 82160 Wire' '/\found Resistence assy.
12 4 991 03~3657002/ G2'151/ Contact bolt AG-54 7421-P2 82151/ Contact Bolt
991 ~38365700:3/ G2144/ , 82144/
\9910646703002 G2146 , 82146
-
 13 2 9910646703001 G2158 Contact bolt AG-547421-P1 82158 Contact bolt
14 13 99190002150021 G21521 Contact nut M12 AG-547420-P1 821521 Contact nut
9919000215001 G2147 82147
15 12 9910647265002 G 2516 Washer HAST -443523-P1 82516
C) Oil Filtration Unit-(PHGR & Oil Pump Dl~vice)
1 2 9980383933802 G3312/ Connection Pipe ArY-40001 O-R1 833121 Oil pipe complete
G3313 83313 (for oil flow indicator)
2 1 9989000179801 G3290.11 aipe assy. 8WT -435498-R 1 83290.11 Pipe Compelete
3 1 9919000294001 G3290.7 ..•• Piston 8\1\'T -435488-P 1 83290.7 Piston
4 2 9989000265801 G3280 8crew Plu~ Compo 8v-..'T-435158-~ 1 83280 .§.£rew Plug Comj?lete
--
5 6 991900009f5005 G3251 o rinq 8WT -435430-P5 83251 o rinq
Sr. ilJo. Qtv. Drg. No. Item hlo. Description Dr~. No. Item No. Description
._---,
6 10 9919000150009 G3422/ Gasket MT -430152-P23 83422/ Cu gasket
G3406 83406
7 1. 99890002938Cl1 G3290.1 ;
Locking bolt campi SWT -435490-R 1 83290.1 Locking Bolt Camp.
8 2 9919000059001
- G3233/ Cup seal for oil pump SVvT-435167-P1 83233/ Cup seal
G3235 83235
G3270.3 , Cup seal for oil pump SWT -435167 -P2 83270.3 Cup seal
9 2 9918000059002
-
10 7 9919000'150011/ G3433/ Gasket MT -430152-P34 83433/ Cu gasket
9919000150010 G3435 , 83435/
S3428
11 1 9919000297001 G3290.2 Cup seal SWT -435484-P 1 S3290.2 Cup Seal
12 1 9919000286001 G3213 Compression sprinq SWT -435148-P 1 S3213 Valve SprinQ
13 1 9919000197005 G31.1 i Filter SWT -335066-P5 S31.1 Filter Element
14 2 ~9190000950(J2 G3224/ , o ring SWT -435430-P2 S3224/ o ring
I
G3252 S3252
15 1 991~000287001 G3216 ,
Compression sprinq SWT-435149-P1 S3216 Valve SprinQ
16 2 9919000095004 G3225/ !
!
o ring SWT -435430-P4 S3225/ o ring
G3222 S3222
17 4 9919000150020 G3242 : Gasket (Copper) 5/10x1 MT-430152-P6 S3242 Cu Qasket
18 1 9919000095003 G3221 o rinQ SWT -435430-P3 S3221 o ring
19 1 9919000095001 G3254
I
o ring SWT -435430-P 1 S3254 o rinQ
20 1 9919000288001 G3261 Sprinq SWT 435150-P 1 S3261 Spring
MT-430152-P19 S3290.12 Cu gasket
-
21 2 99'19000150026 G3290.12 Gasket (copper)
22 2 9919000150021 G3268 Gasket (copper) 23.5/26.5x1 3EYC-400029-P1 S3268 Gasket
23 2 9919000150025 G3290.H Gasket (copper) MT -430152-P18 S3290.14 Cu gasket
24 1 9919000150023 G3290.17 Gasket (copper) SWT-435491-P3 S3290.17 Cu qasket
25 1 9919000150024 G3290.10 Gasket (copper) MT -430152-P13 S3290.10 Cu qasket
D) Air Motor -SMGR \

1 4 9980383790801 M3209 Push rod with seal AG-544415-R 1 A3209 Push rod with seal
2 35 9910383855002 M6331/
-- cam type aux. switches AM-400660-R 1 A6331/ Aux. Cam Switch
Note:- in MIs B.T. Tap Changer=35 Nos
M5514/ A5514/
required
M6434 A6434 and in MIs AAL make Tap Changer=42

3 8 9910383803002 M2313 Bearing shell half AG-545649-P2 A2313 Bearing liner

4 4 9910383734001 M3111 Gasket AG-544441-P 1 A3111 Gasket
,5 2 9910383799001 M3206 Sealing nipple (Valve 'A') AG-544411-P1 A4206 Valve nipple
6 4 991038372-7001 M320.1 Compression Sprillg AG-544356-P1 A3204 Compression Spring
7 4 9910383461006 M1213 Sealing ring SWT -435144-P2 A1213 Pacl,inq rinQ
8 4 9910383734002 M3108 Gasket AG-544441-P2 A3108 Gas'<et
t= 9 2 9910383874001 M1916 Key AM-S00224-P1 A1916 Key
Sr. No. Qty. Drg. No. Item No. Description Drg. No. Item No. Description
10 3 9910646780048/ M1929.1/ Roll pin-08x45 MT-430189-P471 A1929.1/ Roll pin (8/45)
. 9910385081046 G4212/ 84212/
G4217 84217
11 3 9910646780046 M1929.2/ Roll pin-05x45 MT430189-P371 A1929.2/ Roll pin (5/45)
9919000009014 G4216/ 84216/
G4218 84218
12 1 9910646756059 M2113 Circlip ext (24) MT430201-P24 A21B External circlip A24
E) Accessories for stainless steel element(lf required /
1 141 9919000087001 G4415 Mica washer KB-473201-P2 8441(; Mica washer 21/50x2
2 3 9919000092001 G4416.2 Tube ~ B-4 )6533-P2
1
84416.2 8amica glass tube
3 3 9919000091001 G4416.1 8tud V B-4)6533·P1 84410.1 8tud
 '"' } j" r. ('.,..
l, ('I~':J •.
Itemsrequired for carrying out POH maintenance schedule of NO-32 type tap changer
Uncommon Items/Components, specific to AAL(Ganz type) tap chanyer to be procured from AAL only
A) Air Motor (SMGR)
~_No. Qtv. Drg. No. Item No. Description
1 2 9910379600025 M568 0' ring
2 4 9910185894002 M563a Sealing ring
3 1 9910389850006 M711.17 Cam discs -45/46
4 1 9910389849003 M711.25 Carn discs - 61/62
5 1 9910646286001 M711.29 Cam discs" 69/70
6 1 9910389850009 M711.26 Cam Discs - 83/84
7 1 9880383722801 M558n Link with pin
8 1 9910383853001 M726b pin
-
9 1 9910383837001 M720 Gear wheel
10 1 9910383835001 M725a Key
11 1 9910383835002 M8315 Key
12 2 9910383836001 M8406 Key
13 2 9910383836002 M8407 Key
14 .6 9910646292012 M742 Circlip - internal 040x1.75
15 2.2mtr. 9910643600142 M6602.5/M6602.6 Sealing profile
16 6 9910646299040 M8440 Circlip External 017x1
17 1 9910646299041 M8441 Circlip External 016x1
18 2 9910646299042 M8442 Circlip External 010x1
19 1 9910646299077 M8439 Circlip External 024x1.2
20 1 9980383713801 M558a Nothcing camp.
21 7 9910383855002 M6331/ M5514/ M6434 Cam type aux. switch
22 2 9980641450801 M553c Spring With Eyes
23 10 9919000182002 M545b Shims (for crank shaft)
24 2 9980383796801 M535 Three way valve "A"
25 2 9980383784801 M536 Three way valve "B"
26 4 9910185894002 M563a Seal ring
27 4 9910383755001 M596 Tab Washer
28 4 9910383755002 M578 Tab Washer
29 12 9910646292040 M740 Locking plate M8
30 4 9910383761001 M590 Pressure Springs
.31 4 9910383760001 M589 Valve Lifter
32 4 9980646750801 M584 Coil Camp.
33 4 9910383757001 M586 Nylon Washer
--
34 3 9£180647346001 M8604 Diode Camp.
 Tap Changer NO 32
Itemsrequired for carrying out POH maintenance schedule of NO-32 type tap changer
Uncommon Items/Components, specific to BT type tap changer to be procured from BT only
A) Air Motor (SMGR)
Sr. No. Qty. Drg. No. Item No. Description

1 2 SWT -439002-P2016 A4150.33 Lockinq Sheet

2 2 SWT -439002-P2021 A4150A1 LockinQ Sheet
3 2 SWT -435385-R 1 A4150.38 Coil Complete
4 1 AM-300449-R 1 A4150A5 Diode Assy. Compo
5 1 SWT -335030-P4 A6423.8A Cam Disc 83-84
6 1 SWT-435104-P1 A5506.11 Cam Disc 61-62
7 3 SWT-435237-P1 A2117 Shim
8 1 AM-400817-P1 A1934 GasketRinq
9 2 3EYC-400037 -R 1 A2215 Sprinq with eves
10 1 AG-417258-R 1 A2212 Notchina Complete
11 25 AM-501809-P1 A4515 Packinq Washers
12 1 AM-501612-P1 A4540A GuidePin
 Tap Changer NO 32 J .' if C~T
-,
Jtems required for carrying out AOHIIOH/POH maintanance schedule of NO-32 type tap changer
. Items to be procured from sources approved as per RDSa vendor list
Sr.No. Qty. Drg. No. Item No. Description
1 4 SWT -435461 -P 1 or A2303 or M2303 Sealing ring or U-
9910383748001 or section ring
SKEL -3463, ROSa
SPEC/E-4/0 1
 Tap Changer No 32
Items required for carrying out IOH/POH maintenance schedule of NO-32 type tap changer

Sr.No. Qty. Drg. No. Item No. Description

1 9980383467802 G1218 or Insulating ring (inner) or
or S1218 Insulating ring comp.(inner)
AM-200095-R2 or
S-1218/SKEL -4661
1
1 9980383467801 G1219 or Insulating ring (outer) or
or S1219 Insulating ring comp.(Outer)
AM-200095-R1 or
S-1219/SKEL -4661
 (Ltc~r
Tap Changer NO 32
Itemsrequired for carrying out PO~f maintenance schedule of NO-32
type tap changer

Sr. no. QtyJ TC OEMs Drg. No. or RD$O' It£:m 1\10. Description
DRG.

1 1 AAL's clrg No. G42 or S42 MANUAL HAND DRIVE

99803E:5081803 or or Manual Hand drive with operating
BT's drg. No. handie
SWT - 135037 -R1 or
••• RDSO drg. No.
S4211SKEL -4625
 Tap Changer NO 32
Itemsrequired fOlrcarrying out POH maintenance schedu~e of NO-32
type tap changer

sr. no. Qty.l TC OEMs Drg. No. or RDSO' Item No. Description .
DRG.

1 1 AM-300792-R2 or A6103a Intermediat8 gear complete (RH)

RDSO-
:
A6103a/SKEL/4615
2 1 AG-430172-P1 or A6313 Spur Gear
RDSO- A6313/SKEL/4617 :

3 1 AM-500436-R 1 or A6401 Pinion complate

RDSO- A6401-
1/SKEL/4618
4 2 AG-330676-P1 or A611 O. 1/ A6411 Spur Gear
RDSO- A6110-
1/SKt=L/4616
 Items! Components of Tap Changer N-32 (Bombardier Make) to be replaced Compulsorily
by new ones during rehabilitation! reconditioning
1) SELECTOR (G.R)

..~
Sr. No

1
S1306.2/
Part number

S1306.0--
Drawing

AM-S02840-P1
number

PACKING(OIL LEVEL
Description
I Qty/ TC

2
2
S3309 AG-S49697-P1 GASKET ( OIL FLOW INO) 2
3
S1303 AG-207812-P2 GASKcT 1
4
S1320.1 AG-S4432S-P4 PACKING RING (safetv valve) 2
S
S1434/S1440 SWT-43S381-P1 O:L SEAL 2
6
S1421 AG-S4432S-PS PACKING RING 1
A
1--7 S1218 AM-20009S-R2 iNSULATiN':3 Rii~G (ii~i~cR) I

8 S1219 AM-20009S-R1 INSULATING RING (OUTER) 1

-- 9S1102 AG-207812-P1 GASKET 1
10 S1107 AG-207812-P4 G.l\SKET 1
11 S1202 AG-207812-P3 GASKET 2
12 S1211 AG-S4432S-P1 PACKING RING 33
13 S1212 AG-S44327 -P 1 GASKET 66
14 S1213 AG-S44333-P 1 WASHER 66
1S S1437 AG-41663S-P1 COUPLING TUBE 1

-~ 17
S1444 .-.- ....••......•........ _~---
81476-- .-
AG-207812-PS
AG~S4432S-P2
GASKET
.. pACKING -RING
.- - ..-- --
1
1
18 S1480 AG-40S327-R1 COUPLING SHArT COMPLETE 1
i9 S1481 AG-40S327 -R2 COUPLING SH,A.q COMPLETE 1
20 S1S14 AG-S46150-P1 BEARING 2
21 S2104.1/ S2110.1/ MT-430189-P471 ROLL PIN 8/45 3
S2210.1
22 S2104.2/ S2110.2/ MT-420189-P371 ROLL PIN S/45 3
I
S22102
23 S1208.1 AG-416333-P3 CONTACT TERMINAL 1
24 S1231 SWT -435531-R 1 FLEXIBLE CABLE COMPLETE 1- -

25 S1232 MT-430106-P2406 HEX SCREW M5 X 10 2

26 S1233 MT-430827 -P201 0 PUNCHED WASHER 2
27 S1234 MT-4301 97 -P608 SPRING WASHER B5 2
28 S1215 AM-501105-P1 CONT,l\CT SEGMENT INNER 17
29 S1216 AM-S01104-P1 CONTACT SEGMENT OUTER 16
30 S1217 AG-544329-P1 CONICAL NUT 33
31 S1228 AM-401257 -P1 COMPRESSION SPRING 1
32 S1306.3 AM-404045-P1 SIGHT GLASS 1 ,
33 S1320.2.3 AG-S46174-P1 COMPRESSION SPRING 2
34 S1230.2.5 MT-430575-P22 DISC SPRING·' 16
3S S140S.2/ S1410.2 STD-430041-P6205Z BALL BEARING 2
36 S1435 AG-546487 -P 1 COUPLING PIN 2
-
37 S14S4 STD-430041-P6004 BALL BEARING 2
38 S15.1 AG-21 0303-R 1 CONTACT ARM COMPLETE WITHOUT 1
STEPPING WHEEL
39 S1608 AG-207772-P2 CONTACT RING (INNER) 1
40 S1609 AG-207772-P1 CONTACT RING (OUTER) 1
41 S1225 AG-S46099-R 1 CONNECTING TERMINAL 33
42 S1408 AM-301334-P3 nr\l.
ULVLL.
I r"CJ\D
UL...r.(\. 1
43 S1449 AG-3148S4-P1 .SeVEL GEAR 1
44 S1467 AG-315296-R 1 BEARING PIN COrviPLETE 1
45 S1490 AM-401 904-R 1 BEVEL GEAR COMPLETE 1
46 S1401 AG-207813-P1 DRIVE SHAFT \ 1
47 S3607 SWT -335070-R 1 AIR DRYER ASSEMBLY 1
48 S1604 SWT-335166-R1 FLEXIBLE CONNECTION 2
59 S1201 SWT-13S013-P1 CONTACT PLATE 1
50 S1470 AG-416040-R 1 LANTERiJ GEAR COMPLETE 1

2) CIRCUIT BREAKERS (CGR)

Sr. No Part number Drawing No. Description Qty/ TC

1 S2529 AG-540123-P1 CONTACT TIP 6

2 S2502 AM-S02669-P1 BUSH 6
3 S2S0S AM-S02615-P1 INSULATING WASHER 12
 4S2508 HAGT -443524-P1 BELLEVILLE SPRING 36
5S2511 MT-430405-P2211 SPLIT PIN 24
6S2515 HAGT -443522-P1 NEEDLE BEARING SUPPORT ROLLER 6
7S2516 HAGT -443523-P1 WASHER 24
8S2517 AM-502593-P1 BUSH 12
9S2536 AG-540918-P1 COMPRESSION SPRING 6
10 S2537 HAGT -443612-R1 SPRING RETAINER COMPLETE 6
11 S2538 HAGT-443530-P1 PIN 6
12 S2102 SWT -335194-R 1 COUPLING SHAFT COMPLETE 1
13 S2108 STD-430045-P1305 BALL BEARING '- 2
14 S2160 AG-313290-R 1 WIRE WOUND RESISTANCE 1
15 S2206 STD-430041 ·P6205ZZ BALL BEARING 2
16 S2220.1 AM-1 00257 -R2 CAM DISC COMPLETE -I i
17 S2220.2 AM-1 00257 -R3 CAM DISC COMPLETE -II 1
18 S2220.3 AM-100257-R4 CAM DISC COMPLETF -I!! 1
19 S2416 AM-300075~P1 INSULATING BEAM 3
20 S2512 AM-40 1885-R2 FLEXIBLE CONNECTION COMPLETE 12
21 S2519 AM-401693-P2 BEARING PIN 6
22 526102 AM-401046-P1 COMPRESSION SPRING 6
23 S2114 AM-200033-R 1 INSULATING PLATE 1
24 S2131 AM-200034-R 1 INSULATING PLATE 1
25 S2186 AM-400085-P1 INSULATING PLATE . 1
20 32531 AM- 304070-1-' 1 ARCING HORN 6
27 S2209,2103,S2109. AM-301334-P1 BEVEL GEAR 3

28 S2220A AM-300080·P1 . SHAFT - .. --- ---- .. ----------------- .. _.- - -- t

29 32115 AG-313288-P1 CO NT ACT ANGLE 1
30 32158 AG-547421-P1 CONTACT BOLT 2
31 S214411S2151 AG-547421-P2 CONTACT BOLT 4

3) OIL FIL TRA nON UNIT ( PHGR CIRCUIT)

Sr.
Part number Drawing No. Description Qtyl
No.
1 S32 SWT -235033-R 1 OIL PUMP COMPLETE 1
2 S3290 SWT-335196-R1 OIL PUMP DEVICE 1
3 S-31 SWT -335066-R 1 OIL FILTER COMPLETE 1
4 S3434 SWT-335152-R1 THREE WAY VALVE 1

4) AIR MOTOR(SMGR): Replacement of following components of SMGR OR Conversion of BT make SMGR

Ganz(type) SMGR

Sr.
Part number Drawing No. Description Qtyl
No.
1 A1213 SWT-435144-P2 PACKING RING ~
2 A2303 SWT-435461-P1 SEAliNG RING ~
3 A3108 AG-544441-P2 GASKET A

4 A3111/A41201 /\4430.19 AG-544441-P 1 GASKET C

5 A4430A AM-404742-P1 PACKING RING ;
6 A4430.2 AG-413762-P25 DAMPING GASKET ;
7 A2209 SWT -435581-R 1 SPRING WITH EYES ;
8 A4540.7 AM-401107-P1 COMPRESSION SPRING
9 A1929.1 MT-430189-P471 ROLL PIN 8/45
10 A1929.2 MT-430189-P371 ROLL PIN 5/45
11 S4212 MT-430189-P471 ROLL PIN 8/45
12 S4216
13 S4217
14 S4218
MT -430189-P371
MT-430189-P471
MT -430189-P371
ROLL PIN 5/45
ROLL PIN 8/45
ROLL PIN 5/45
.
15 A1916 AM-500224-P1 KEY
16 A1934 AM-400817-P1 GASKET RING
17 A1951 AG-546709-P2 KEY
18 A2210 AG-545485-R 1 STRAP WITH PIN COMPLETE
19 A2313 AG-545649-P2 BEARING LINER I
20 A4150A5 AM-300449-R 1 DIODE ASSEMBLY
21 A4150.23 AM-400095-R 1 PLATE COMPLETE
22 A4150.36 AG-549177-P1 ARMATURE
23 A415038 SWT -435385-R 1 COIL COMPLETE
24 A4150A3 SWT -435398-P1 PLUNGER COMPLETE
25 A4430.3.2 AG-543463-P1 GASkET
.-
26 A443010 AG-430510-P1 COMPRESSION SPRING
 27 AL/540A AM-501612-P1 GUIDE PIN 1
28 A5317.7 AM-500020-P1 COMPRESSION SPRING 4
29 A5514/A6331/A6434 AM-400660-R1 AUX. CAM SWITCH 35
30 A6120 AG-548990-P3 KEY 1
31 A6206 AG-548990-P2 KEY 1
32 A6327/A5509/A6426 MT -430704-P 10 BELLEVILLE SPRING WASHER 6
33 A66C2.51 A6602.6 SWT -435056-P1 RUBBER CORD 2
34 A1926.2 SWT-435063-P1 COLLAR RING 6
35 A4150.31 AG-549804-R1 ABJUSTING SCREW COMPLETE 2
36 A2212 AG-417258-R 1 NOTCHUjG COMPLETE 1
37 A1911 SWT-235137-P1 SUPPORT 1
38 A2112 .AM-401770-R1 FLYWHEEL COMPLETE 1
39 A2314.3 AG-416732-P1 PISTON 4
40 A2314.5 SWT -435529-P3 NCEDLE BEARING 4
41 A3115 AG-330565-R1 AIR PIPING COMPI fOTE 1
42 A3114 AM-400425-R2 AIR PIPING COMPLETE 1
43 A4150.10 SINT -435152-R 1 TERMINAL COMPLETE 4
44 A4150.6 AG-430562-P1 COVER 2
45 .1\41bO.28 SWT-43S 153-P2 END PLATE 5
'-
46 A4150.39 AG-549180-P 1 CORE 2
47 A4119 AM-400423-R1 AIR PIPING COMPLETE 1
48 A4427 AM-300307 -R 1 AIR PIPING COMPLETE 1
49 A4428 \ AM-5UOS3! -R 1 AIR PIPING COMPLETE 1
50 A4518 \
SWT -435429-R ~ JOURNAL PIN COMPLETe 1
51 A5150.6 AG-548990-P1 KEY 1
52 A5150.11 AM-200327 P1 _ .. - .. ~ . --.~.!':!~-~-UL).J-£-----------.--- . .. 0,.- _
- _ ..._-- _.
..
·1·- - _.
53 A5150.13 STD-430041-P6001 Z RADIAL GROOVE E:lALL BEARING 1
54 A5150.14 STD-430041-P16005 RADIAL GROOVE BALL BEARING 3 I

55 A5150.15 AM-304006-P1 SUN GEAR 1

56 A5150.17 AM-400878-R1 BEARING RING COMPLFrE 1
57 A5150.18.2 HAGT -443129-P3 I'!EEDLE BeARING 1
58 A5150.20 STD-430041-P600 1 RADIAL GROOVE GALL BEARING 1
59 A5317.1 AG-549223-P1 STRAP 4 I
60 A53172 STD-4J0041-P625ZZ RADIAL GROOVE BALL BEARING 4
61 A5317.3 AG-549225-P1 PIN 4
62 A5317.8 AG-549222-R 1 PLUNGER NUT COMPLETE "',
63 A5403.1 AG-549230-R 1 RATCHET COMPLETE 1
64 A5407/A6105 AM-500694-P 1 BEARING PIN 2
65 A5411 AG-548990-P3 KEY 1
66 A5503/A6208/A63141 STD-430045-P1203 SELF ALIGNING BALL BEARING 7
A6409
I
67 A5506.1 TO A5506.14 CAM DISC SET 14
68 A6101 AG-549199-P1 SPUR GEAR 1
......
59 A6103A AM-300792-R2 INTERMEDIATE GEAR 1
70 A6104 HAGT -443129-P1 NEEDLE BUSH 1
71 A6110.1/A6411 AG-330676-P1 SPUR GEAR 2'-::::
·72 A6313 AG-430172-P1 SPUR GEAR 1 .-':'
13 A63231 TO A6423.13 CAM DiSC SET 8 ~
74 A6401 AM-500436-R1 PINION COMPLETE 1
75 A6423.1 TO A6423.13A CAM DISC SET 13
76 A2103 STD-430045-P1205 SELF ALIGNiNG BALL BEARING 2
77 A2314A AG-546733-P1 PIN 4
78 A 1201 AM-301050-P1 CYLINDER 4
79 A1924 AG-430155-P1 BEVEL GEAR 1
80 A19263 AG-3307 45-P 1 BEVEL GEAR I 1 I
81 A1950 _ AM-301 034-R2 AIR PIPING COMPLETE i 1
82 A32 AG-417999-R1 VALVE COMPLETE 6/6A 4
83 A4150.30 AG-430 129-R 1 VALVE COMPLETE 4/5A 2
84 A4136 AG-330674-R1 BEARING PLA TF COMPLETE 1
85 A4137 AG-330675-R1 BEARING PLATE COMPLETE 1
86 A4150.37 AG-430 149-R 1 YOKE PLATE COMPLETE 1
87 A4430.1 AM-301715-P1 CYLINDER 1
88 A5150.18 AG-548981-R 1 PLANET GEAR COMPLETE 1
89 A5150.19 AM-200328-P1 PLANET RING WITH PINION 1
90 A5401 SWT-435196-P1 CONTROL DISC 1
91 A5150.2 AM-400877-P1 CAM DISC 4
92 A5502 AG-330678-P1 SHAFT 1
93 A6319 AG-330678-P1 SHAFT 1
 94 A6422 AG-330678-P1 SHAFT 1
95 A5150.1 AM-304010-P1 SHAFT 1
96 A6602 SWT -235107 -R3 AIR MOTOR COVER COMPLETE' 1

5) ACCESSORIES

a) For STAINLESS STEEL GRID ELEMENT RGR

Sr. Part number Drawing No. .'. Description Qtyl TC

No.

1 S4415 KB-473201-P2 MICA WASHER 21/50/2 141

2 S4416.2 B-406533-P2 SAMICA GLASS TUBE 3
--
3 S4406.2 SWT -435218-P3 INSULATING TUBE 4
4 S4406.3 SWT -435218-P1 INSULATING WASHER BiG 8
5 S4406.4 SW 1-435218-P2 INSULATING WASHER SMALL 8

b)CONTROLPANEL(ZSMPANEW

S;. t"o Part number Drawing No. De3ciiption Qtyl TC

1 S3933 SIIVT-335050-P1 TWO WAY SOLENOID 1

2 S3939 SW-r -43535L-R 1 THREE WAY VALVE \ 1
3 S3902 SWT-335139-P1 PRESSURE REGULAifOR 1
4 S3915 SWT-435152-R1 TERMINAL COMPLETE 24
5 83916 SWT -435153-P2 END PLATE :::6 .._-

6 S3917 SWT-235114-R1 ROTARY SWITCH COMPLETE 1

7 S3925 SWT-335181-R1 FOOT PEDAL SWITCH 1
 - -

Scope of Work for Rehabilitation of BTIL Design Tap changer

Additioilal critical items(optional) of BTIL(type) NO-32 tap changer to be replaced

on condition basis during rehabilitation/reconditioning
1) SELECTOR (G.R)

~
Description Qty! TC

1 S1607 AM-400019-R 1 CARRIER PLATE COMPLETE 1

2 S1501 AM-1 00246-P 1 STEP WHEEL 1
3 S1601 AG-207811-R 1 CONDENSOR BUSHING 1
4 S2101/S2132 AM-1 00045-R 1 SUPPORT 1
5 'S2101 AM-100045-R1 SUPPORT 1
I
6 S1101 AG106371 R1 1
r---y- S1457
AG-201751-P1 1

2) CIRCUIT BREAKER ( CGR )

Sr. I
No. I

S2506 ,HAGT :34g0!9-R 1 _ 1~9l-.JrAC~ L~VER ASSE.MBL Y

S27 AGT -1 08794-R3 ARCING CHAMBER
S2401 AG-313525-R 1 CARRIER STRiP
S2601 AG-313527 -R 1 BLOW OUT COIL COMPLETE

Sr.
Part No.
No.

1 A2101 AG-1 06705-R 1 CRANK SHAFT COMPLETE

2 A45401 M715b and HAGT-225320-R1 1 CONTROL LEVER COMPLETE 1
M715a 1 9910647264002 and BEARING PLATE LEFT and RIGHT
99i0647264003

:; A2314.6 4

4) ACCESSORIES

Sr. :1')

No.
Part No. Qtyl TC
---
~
1 S39 SWT -035002-R 1 CONTROL PANEL COMPLETE 1 r:l
Lr)
2 A6505 SWT-235118-R1 SELSYN TRANSMITTER 1 ~ ...
3 S40 SWT-235119-R1 RECEIVER SET 2
4 S42 SWT-135037-R1 MANUAL DRIVE 1
 Scope of Work for Rehabilitation of Ganz Design Tap Changer
Items! Components of Ganz(type) NO-32 Tap Changer to be replaced Compulsoriiy
by new ones during rehabilitation! reconditioning
1) SELECTOR (G.R)
Sl.no. Part number Drawing number Description .t- Qtyl TC
1 G 1306.2ats-1306.5a 9919000117001 Seal 2
,
2 G3309 9910383917001 Seal 2
3 IG1303 9910383456002 Sealing Gasket 1
4 G1320.1 9910383461004 Sealing ring 2
,...,.....•"rod",... ..• AI 01"\1""\-1
5 G 1434iG 1440 '::1"::1 I ~uuu I I ouu i
_I~il ~eal . 2
6 G1421 9910383461005 i v~allllY fH1Q 1
7 G1218 9980383468802 Insulating ring (inner) 1
8 G1219 9980383468801 Ilnsul8ting ring (outer) 1
9 GlJ02 9910383456001 Sealing !'lasket 1
10 G1107 9910383456004 Sealing gasket 3
11 G1202 9910383456003 Sealing gasket 2
12 G1211 9910383461001 Sealing Ring 33
13 G1212 9919000097001 Gasket 66
-14-- G-j-n3- ---- - ---_. - _._----
9-f,-j-::lOOGu~ou61" - -- - - Vv'·asild----·· -- ._- -- -
66
15 G1437 9910383577001 Coupling Tube 1
16 G1444 9910383456005 Sealing gasket 1
17 G1476 9910383461002 Sealing Ring 1
18 G1480 9980383489801 Coupling shaft complete 1
19 G1481 9980383489802 Coupling shaft complete 1
20 G1514 9910383541001 Bearing 4

G2104.11 99103836210141 -- _. ----- -

21 G2110.11 99103836210141 Rolled pi:l- 08x45 3
G2210.1 9910646795024

G2104.21 99103836210151
22 G2110.21 99103836210151 Rolled pin- 05x45 3
G2210.2 9910646795025

23 G1208.1 9910383459005 Contact pin (at 16th notch only) 1

24 G1231 9989000191801 Flexible cable compl. 1
25 G1232 9910383451080 Hex screw-M5 2
26 G1233 9910383451081 Flat washer-M5 2
27 G1234 9910383451082 Spring wash'3r-M5 2
28 G1215 9910383465006 Contact segment inner 17
29 G1216 9910383465005 Contact segment outer 16
30 G1217 9910383466001 Conical Nut 33
31 G1228 not required as design is of Flexible cable complete
•..••.
,...
..•"r-A'"I"nnf"lf"'l ..• "-"I_~_ T .............
32 G1306.3a 1t1t1IVU"'<'vUOUUI \.Jla;;'~ I UUC I
33 G1320.2.3 991038348400; compression spring 2
34 G1320.2.5 9910383485001 . Disc Spring. .16
35 G1405.2 9910383582002 Ball bearing 2
36 G1435 9910383578001 Coupling Pin 2
37 G1454 9910383514005 Ball bearing 2
2,8 G15.1 9980383526801 Contact arm without Stepping wheel 1
,-.-
39 G1608 9910383465002 Contact ring inner 1
40 G1609 9910383465001 Contact ring outer 1
41 G1225 9980383472801 Connecting Terminal Assy. 33
42 G1408 9910383491003 Bevel wheel 1
43 G1449 9910383516001 . Bevel wheel 1
44 G1467 9980383505801 Bearing journal 1
,45 G1490 9989000004801 Bevel wheel Assy. 1
46 G1401 9910383581001 Drive shaft 1
Itemsl Components of Ganz(type) NO-32 Tap Changer to he replaced Compulsorily
by new ones during rehabilitation I reconditioning
,

47 G36a 9980646236801 Air Drier Assembly 1

48 G1604 9989000189801 Connection compl. 2
49 G1201 9910383458001 Contact Plate 1
50 G1470 9980383508801 Lantern gear pip ion 1
2\ I
CIRCUIT BREAKERS (CGR)
Sr:. No. Part number Drawing number Description Qty/ TC
1 G2529 9910383694001 Contact piece 6
2 G2502 9919000183001 Bush 6
3 G2505 9910646714001 Insulating Washer 12
4 G2508 9919000184001 Dics washer M6 36
5 G2511 9910646720073 Split pin 02x20 24
6 G2515 99106467/.0024 Needle roller bearing 6
7 G2516 9910647265002 Washer 24
8 G2517 9910383693001 Insulated sleeve 12
9 G2536 9919000317001 ~~::npression ~E.ring 6
- ~
10 G2537 9989000314801 Spring guide 6
11 G2538 9919000315001 Bearing pin 6
12 G2102 9980383622802 COlJpli'lg shaft 1
13 G2108 9910383621010 Self aligning ball bearina 2
14 G2160a 9980383548803 Resistor assy. 1
15 G2206 9910383635020 Ball Bearing 2
16 G2220.'j 9980383641801 Cam plate I 1
17 G2220.2 9980383641802 Cam plate II 1
18 G2220.3 9980383641803 Cam plate III 1
19 G2416 9910383702004 Insulated bar 3
20 G2512 9980646709801 Flexible Conf1ection 12
21 G2519 9910640586001 Pin 6
22 G2610.2 9910383673001 Compression Spring 6
23 G2114 9980383646801 Insulated Plate Upper 1
24 G2131 9980383645801 In!3ulated Plate Lower 1
25 G2186 9910646701001 Protecting Wall 1
26 G2531 9919000033001 Arc horn 6
27 G2209/ 9910383491001/ Bevel wheel 3
'28 G2220.11 9910383640001 Shaft 1
29 G2115 I I
9910383656001 Connection bar 1
30 G2158 9910646703001 Contact bolt 2
9910383657003/
G2144/G2146
31 9910646703002 Contact bolt 4
G2151
9910383657002
3) OIL FILTRATION UNIT (PHGR CIRCUIT)
Sr. No. Part number Drawing No. Description Qty/ TC
1 G32 9980383911801 Oil Pump complete 1
-
2 G3290 9989000180801 Oil Pump device complete 1
3 G31 9989000197801 Oil filter 1
4 G3434 9989000048801 Three way cock 1
AIR MOTOR (SMGR): Replacement of following components of SMGR OR Conversion of Ganz type
4)
SMGR into BTIL type SMGR
Sr. No. Part number Drawing No. Description Qty/ TC
1 M581 9910383726001 Pin 1
2 M53ge 9910383731001 Cylinder stud 2
3 M539d 9910383731002 Cylinder stud 2
4 M725a 9910383835001 Key 1
5 M8315 9910383835002 Key 1
6 M720 9910383837001 Gear wheel 1
7 M8314 9910383883001 Bevel wheel on air motor 1
 ~- - - - ~
Itemsl Components of Ganz(type) NO-32 Tap Changer to be replaced Compulsorily
by new ones during rehabilitation I reconditioning
8 M2103 9910646756040 Ball bearing 2
9 M2107a 9910647134001 Spl.screw 4
10 M2216 9980383722801 Link with pin 1
11 M553c 9980641450801 Spring with ey~s 2
12 M2106 9910383805008 Ball bearing 1
~3 M2112 9980640607801 Flywheel 1
14 M1213 9910383461006 Sealing ring 4
15 \M1212 9910383730001 cover 4
I 16 M3111 9910383734001 Gasket 4
17 M3108 9910383734002 Gasket 4
18 M1201 9919000181001 cylinder 4
19 M541 9910383727001 Thrust ring 4
20 Ni23!J3 9910383748001 U~Sectior. ring 4
21 M2313 9910383803002 8
22 M2314.5 9910::383811005 Needle roller bearing 4
23 M2314.3 9910383812001 Piston 4
24 M2314.4 -9910383818001 Bearing pin 4
25 1~~?}1~4.1.•.-.-.. _-- _. __ .- ___ ._~I 9~~~3?~181900~_ Piston skirt 4
26 M558a 9980383713801 Notching Complete 1
27 M537 9980383735802 Air Line Complete 1
28 M::>94 9910383754002 Disc 4
29 M586 9910383757001 Nylon washer 4
30 M593 9910383757002 V'.'asher 4
3~ M570a 9910383762002 'Disk 2
32 M588 9910383764001 Guide sleeve 4
33 M580 9910383778001 _ SErl~g __ -_ 4
34 M601a 9910383781001 Carrier p,ate 2
35 M536b 9910383(82001 - Carrier pin 2
36 M536c 9910383783001 Upper carrier plate 4
37 M587 9980383758801 Armature compl. 4
38 M583 9980383775801 Magnetic core compl. 4
39 M579 9980383779801 Yoke plate compl. 2
40 M584 9980646750801 Coil Com pI. 4
41 M712 9910383825002 Dis!ance sleeve 39
42 M6331/M5514/ M6434 9910383855002 Cam type aux. Switch 42
43 M748 9910646225001 No. plate~ I 1
44 M749 9910646226001 No. plate~ II 1
45 M750 9910646227001 no. plate~ III 1
46 M741 9910646292011 Ball bearing 6
47 M752 9910646699001 Keep screw 6
48 M760 9910647272001 Positioner plate 3
I '"
'+:1 ivi7Gi 9910647272002 Positioner plaie 3
50 M755 9980646989801 Rail for wire 1
51 M712a 9910383831001 Spring plate 3
52 (M711.1~M711.42) 9980646291801 Cam discs 42
53 M701 9910383822001 Shaft 3
54 M8403 9910383833001 Bearing pin 1
55 M8404 9910383834001 Bearing pin 1
56 M8406 9910383836001 Key. 2
57 M8407 9910383836002 Key. 2
58 M8413 9910383845001 Pointer 1
59 M8416 9910383853001 Pin 1
60 M8420 9910383895001 Fixing disc 1
61 M8417 9910646215001 Control Disc for Limit Stop
.•
I

62 M8449 9910646222001 Driving gear wheel 1

63 M8412 9910646223001 Position Indicator Disc 1
Itemsl Components of Ganz(type) NO-32 Tap Changer to be re"placed Compulsorily
by ~ew ones during rehabilitation I reconditioning
64 M8409 9980383838801 Gear Wheel Complete 1
65 M8410 9980383840802 Gearwheel with cam disc. 1
66 M8415 9980383851801 Limit stop latch . 1
67 M8448 9980646296801 Gear whee! compl. 1
68 M8411 9980646297801 Mounted drivin-g 1
69 M8414 9980646757801 Stroke Counter Complete " 1
7'J M536 9980383784801 Three Way Va!lIe "B" 2
71 M535 9980383796801 Three Way Valve "A" "
L-

72 M8605 9910646729001 Sequence relays 2

73 M8606 9980647349801 Relays cabling 1
74 M8703 9980647355801 P.C.B. compl. i
75 M8702.4 9910611583002 Hader Rail 1
,.,
76 M862:3 9910611583001 Holde. R8il L-

77 M8622/ M8702.3 9910611589001 Lock Spring -" 21

78 M8620/ M8702.1 9980611582801 Series Terminal Box 21
79 M8624/ M8702.5 9980611584801 End Bai! 6
80 M8604 9980647346801 Diode complete . 3
81 M1916 9910383874001 Key 2
.. -- ... - - Bevel w!ieel- --_. _.- - _..-_.
82 M1926.3 99103838S-fOOz ""
1
83 M1926.2 9910383889001 Rubber slee'Je 6
84 M1934 9910640605001 Gasket 1
85 M8324 9910646695002 Name plate 1
86 M1911 9919000188001 Support 1
87 M1926.1 9980383878802 Coupling disk 1
88 M8317 9980646785801 Air pipe complete 1
89 M8215 9910640623002 Cover 4
90 M8205 9910640627001 Insulator cup 1
91 M8207 9910646759001 Gland 4
Housing complete
92 M8200.1 9980646782801 1
(M8202+M8203+M8204 )
5) ACCESSORIES
a) For STAINLESS STEEL GRID ELEMENT RGR
Sr. No. Part number Drawing No. Description Qtyl TC
1 G4415 9919000087001 Mica washer 141
2 G4416.2 9919000091001 Tube 3
3 G4406.2 8919000211003 Insulating Tube 4
4 G4406.3 9919000211001 Insulating washer big 8
5 G4406.4 9919000211002 Insulating washer small 8
b) CONTROL PANEL (ZSM PANEL)
Sr. No. Part number Drawing No. Description Qtyl TC
1 G3933 9919000140001 Two way solenoid valve 1
2 G3939a 9989000042801 Stop Valve complete ~I

;; G3902a 9980643600169 air pressure regulator 1

4 G3915 9989000145802 Terminal COmplete 24
5 G3916 9919000145010 End plate 26
6 G3983a 9919000143001 Rotary Switch Complete 1
7 G3925a 9989000142801 Foot pedal switch complete 1
 Scope of Work for Rehabilitation of Ganz Design Tap Changer

Additional critical items (optional) of Ganz(type) NO-32 tap changer to be replaced

on condition basis during rehabilitation/reconditioning
1) SELECTOR(G.R)

Part
I sl.no.
number
Drawing number Description Qtyl TC
, 1 G1607 9980383548801 CARRIER PLATE ASSEMBLY 1
1
-, -32 G1501
G1601
9910383543001
9980383557801
STEPPING WHEEL
BUSHING DOUBLE POLE 1

I 4 G2132 9980383621801 SUPPORT ASSY 1

5 G2101 9980383621801 SUPPORT ASSY 1

6 G1101 9980383452801 BASE FRAME 1

~J. ;:- .•• 7 "G1457 9910383515001 DRIVE WHEEL

, "
-
<.~
1 -
2) CIRCUIT BREAKER ( CGR )
Part
sl.no. Drawing number Description Qtyl TC
number
1 " ,,92506 9989000313801 CONTACT L.EVER 6
, -
2 G27 9989000066802 ARCING CHAMBER COMPLETE 3
G2401 CARRIER STRIP 6
"
oJ 9980383661802
4 G2601 9980383664801 BLOWOUT COIL COMPLETE 6

3) AIR MOTOR

5l.no. Part
Drawing number Description Qtyl TC
number
1 M2101 9980383805801 .,
CRANK SHAFT COMPLETE 1
9910647264002 and BEARING PLATE LE"'T and RIGHT / 1
M715b 9910647264003 / CONTROL LEVER COMPLETE
and M715a HAGT -225320-R 1
2 / A4540
3 M2314,6 9980383813801 CONNECTING ROD COMPLETE 4

4) ACCE3S0RIES ',-

sl.no. Part
Drawing number Description Qtyl TC
number
1 G39 9989000130801 ZSM PANEL COMPLETE 1

2 M8500 9980646787803 NOTCH INDICATOR TRANSMITIER ASSY 1

3 G40 9980646210801 SELSYN RECEIVER ASSY 2

4 G42 9980385081803 MANUAL HAND DRIVE 1