BMT1B 01 02 00 A1

Volume I: Technical Manual BMRCL - Rolling Stock
Part B: Technical Descriptions of Equipment Systems Revision No: A0

Chapter 1: Vehicle Date: 18-04-2011
Section 1.2: Piping
Page: 1B-01-02-00-01
Sub-section 1.2.0: Overall
Sub-section 1B-01-02-00: Overall
1 Overall Description
The piping and flexible hoses installed on the train are designed to withstand a
pressure of 1.5 times the main reservoir pipe safety valve pressure setting. The pipe
used is stainless steel.
Flexible elastomer hoses are used only for drophoses and inter-car connections.
BMRCL - Rolling Stock Volume 1: Technical Descriptions Manual
Revision No: B2 Part B: Technical Descriptions of Equipment Systems
Date: 24-02-2003 Chapter 1: Vehicle
Section 1.2: Piping
Page: 1B-01-02-00-02
Sub-section 1.2.0: Overall
THIS PAGE INTENTIONALLY LEFT BLANK

Section 1.2: Piping
Page: 1B-01-02-01-01
Sub-section 1.2.1: Piping Arrangement
Sub-section 1B-01-02-01: Piping Arrangement
The piping is designed and arranged in accordance with the piping engineering
drawings. The pipe used is a stainless steel pipe.
BMRCL - Rolling Stock Volume I: Technical Manual
Revision No: A0 Part B: Technical Descriptions of Equipment Systems
Section 1.2: Piping
Page: 1B-01-02-01-02
2 Equipment Layouts
Section 1.2: Piping
Page: 1B-01-02-01-03
Section 1.2: Piping
Page: 1B-01-02-01-04
Fig. 1B-01-02-01-01 DMC Piping Layout

Section 1.2: Piping
Page: 1B-01-02-01-05
Item Description Item Description
1 HOSE,PIPE 23 SEAMLESS STAINLESS STEEL TUBE

3 INDICATOR 25 MODULE,2,AIR PIPING_DMC
4 COCK,BALL(3/4) 26 MODULE,3,AIR PIPING_DMC
5 COCK,BALL(3/4) 27 MODULE,4,AIR PIPING_DMC
6 HOSE,PIPE 28 MODULE,7,AIR PIPING_DMC
7 SINGLE PROTECTION VALVE 29 MODULE,8,AIR PIPING_DMC
8 ANTI-SKID VALVE 31 MODULE,10,AIR PIPING_DMC
9 CONNECTING CABLE 32 MODULE,11,AIR PIPING_DMC
11 CONNECTOR COUNTER SET 7-WAY 33 CLAMP
12 RESERVOIR,AIR SPRING(70L) 34 CLAMP
13 COCK,BALL(1/4) 35 UNION,STRAIGHT,SLEEVE,MALE-THREAD,24
14 ADAPTER NIPPLE 36 UNION,STRAIGHT,SLEEVE,MALE-THREAD,24
15 HORN,AIR 37 UNION,STRAIGHT,SLEEVE,MALE-THREAD,24
16 HORN,AIR 38 UNION,STRAIGHT,SLEEVE,MALE-THREAD,24
17 HOSE,PIPE 39 UNION,STRAIGHT,SLEEVE
18 HOSE,PIPE 40 UNION,STRAIGHT,SLEEVE
19 SEAMLESS STAINLESS STEEL TUBE 41 UNION,STRAIGHT,SLEEVE
20 SEAMLESS STAINLESS STEEL TUBE 42 UNION,ELBOW,SLEEVE
45 UNION,TEE,SLEEVE 66 WASHER,SPRING LOCK
46 UNION,TEE,SLEEVE,RESUCING 67 WASHER,SPRING LOCK
Section 1.2: Piping
Page: 1B-01-02-01-06

47 UNION,STRAIGHT,SLEEVE,MALE-THREAD 68 WASHER,PLAIN,ROUND
48 UNION,STRAIGHT,SLEEVE,MALE-THREAD 69 PLUG,MALE END TUBE
49 UNION,STRAIGHT,SLEEVE,MALE-THREAD 70 CLEAT,D10
50 UNION,STRAIGHT,SLEEVE,MALE-THREAD 71 CLEAT,D18
51 UNION,STRAIGHT,SLEEVE,FEMALE-THREAD 72 CLEAT,D22
52 UNION,STRAIGHT,SLEEVE,FEMALE-THREAD 73 CLEAT,D10xD10
53 UNION,ELBOW,SWIVEL 74 CLEAT,D10xD10
59 BOLT,HEXAGON HEAD 80 CLEAT,D22xD22xD22
60 BOLT,HEXAGON HEAD,FULL THREAD 81 RUBBER,CLEAT
61 BOLT,HEXAGON HEAD,FULL THREAD 82 RUBBER,CLEAT
62 BOLT,HEXAGON HEAD,FULL THREAD 83 CLEAT,D10xD10xD10xD10
63 BOLT,HEXAGON HEAD,FULL THREAD 84 CLEAT,D10xD10xD18xD10
64 BOLT,HEXAGON HEAD,FLANGE 85 ADAPTER
65 NUT,HEXAGON,NORMAL,FLANGE 86 ADAPTER
87 GASKET
88 GASKET
89 NUT,SELF-LOCK
90 NUT,SELF-LOCK
Section 1.2: Piping
Page: 1B-01-02-01-07

91 PACKING
92 PACKING
93 PLATE,HORN
94 BALL COCK,1/2 WITH SWITCH MODULE
95 CLEAT,D10xD10xD10xD10
Section 1.2: Piping
Page: 1B-01-02-01-08
Section 1.2: Piping
Page: 1B-01-02-01-09
Section 1.2: Piping
Page: 1B-01-02-01-10
Fig. 1B-01-02-01-02 TC Piping Layout

Section 1.2: Piping
Page: 1B-01-02-01-11

3 INDICATOR 24 SEAMLESS STAINLESS STEEL TUBE
4 DISTRIBUTOR VALVE 25 SEAMLESS STAINLESS STEEL TUBE
5 BRACKET,PIPE 26 SEAMLESS STAINLESS STEEL TUBE
6 COCK,BALL(3/4) 27 MODULE,1,AIR PIPING_TC
10 HOSE,PIPE 31 MODULE,5,AIR PIPING_TC
11 SINGLE PROTECTION VALVE 32 MODULE,6,AIR PIPING_TC
12 ANTI-SKID VALVE 33 CLAMP
13 CONNECTING CABLE 34 CLAMP
14 PIPELINE FILTER 35 CLAMP
15 OVERFLOW VALVE 36 BRACKET,AIR PIPING
16 TEST FITTING 37 BRACKET,AIR PIPING
17 RESERVOIR,AIR(50L) 38 BRACKET,AIR PIPING
18 RESERVOIR,AIR SPRING(70L) 39 CLAMP,SPECIAL
19 COCK,BALL(1/4) 40 BRACKET,SAFETY
20 ADAPTER NIPPLE 41 WASHER,SPECIAL
21 SEAMLESS STAINLESS STEEL TUBE 42 SUPPORT,SPECIAL
43 CUSHOIN,METALLIC(A) 65 UNION,STRAIGHT,SLEEVE,MALE-THREAD
44 CUSHOIN,METALLIC(B) 66 UNION,STRAIGHT,SLEEVE,FEMALE-THREAD
Section 1.2: Piping
Page: 1B-01-02-01-12

45 UNION,STRAIGHT,SLEEVE,MALE-THREAD,24 67 UNION,STRAIGHT,SLEEVE,FEMALE-THREAD
46 UNION,STRAIGHT,SLEEVE,MALE-THREAD,24 68 UNION,ELBOW,SWIVEL
47 UNION,STRAIGHT,SLEEVE,MALE-THREAD,24 70 UNION,ELBOW,SWIVEL
48 UNION,STRAIGHT,SLEEVE 71 UNION,ELBOW,SWIVEL
51 UNION,ELBOW,SLEEVE 74 UNION,ELBOW,SWIVEL
52 UNION,ELBOW,SLEEVE 75 BOLT,HEXAGON HEAD,FULL THREAD
53 UNION,ELBOW,SLEEVE 76 BOLT,HEXAGON HEAD,FULL THREAD
54 UNION,TEE,SLEEVE 77 BOLT,HEXAGON HEAD,FULL THREAD
55 UNION,TEE,SLEEVE 78 BOLT,HEXAGON HEAD,FULL THREAD
56 UNION,TEE,SLEEVE,REDUCING 79 BOLT,HEXAGON HEAD,FULL THREAD
59 UNION,STRAIGHT,SLEEVE,MALE-THREAD 82 BOLT,HEXAGON HEAD,FULL THREAD
60 UNION,STRAIGHT,SLEEVE,MALE-THREAD 83 BOLT,HEXAGON HEAD,FLANGE
61 UNION,STRAIGHT,SLEEVE,MALE-THREAD 84 NUT,HEXAGON,NORMAL,FLANGE
62 UNION,STRAIGHT,SLEEVE,MALE-THREAD 85 WASHER,SPRING LOCK
63 UNION,STRAIGHT,SLEEVE,MALE-THREAD 86 WASHER,SPRING LOCK
87 WASHER,PLAIN,ROUND 100 CLEAT,D22xD22xD22
88 CONNECTOR,THREAD 101 RUBBER,CLEAT
89 ADAPTER 102 RUBBER,CLEAT
90 PLUG,MALE END TUBE 103 ADAPTER
Section 1.2: Piping
Page: 1B-01-02-01-13

91 CLEAT,D10 104 GASKET
92 CLEAT,D18 105 GASKET
93 CLEAT,D22 106 NUT,SELF-LOCK
94 CLEAT,D10xD10 107 NUT,SELF-LOCK
95 CLEAT,D10xD10 108 NUT,SELF-LOCK
96 CLEAT,D10xD18 109 UNION,TEE,SLEEVE
97 CLEAT,D18xD18 110 PACKING
98 CLEAT,D22xD22 111 PACKING
99 CLEAT,D22xD22xD22 112 UNION,ELBOW,SWIVEL
BMRCL - Rolling Stock Volume I: Technical Descriptions Manual
Section 1.2: Piping
Page: 1B-01-02-01-14
3 Design and Performance Data

The piping is designed and arranged in accordance with piping diagrams. Design
features of the piping are as follows:
(a) Pipework and fitting are designed to withstand a pressure of 1.5 times the main
reservoir pipe safety valve pressure setting.
(b) Fittings are machined from stainless steel in accordance with DIN 2353 standards.
(c) As far as possible pipe runs are direct, short and straight, and avoid unnecessary
use of bends and fittings.
(d) All pipes cut with correct pipe cutting tools in order to avoid the ingress of metal
particles into the system.
(e) All pipework is thoroughly blown out and cleaned before service.
Section 1.2: Piping
Page: 1B-01-02-02-01
Sub-section 1.2.2: Flexible Hose Arrangement
Sub-section 1B-01-02-02: Flexible Hose Arrangement
The flexible hoses are designed and arranged in accordance with the respective
engineering drawings. Flexible hoses are used only for drophoses and intercar
connections.
Section 1.2: Piping
Page: 1B-01-02-02-02
2 Equipment Locations
Section 1.2: Piping
Page: 1B-01-02-02-03
Section 1.2: Piping
Page: 1B-01-02-02-04
Fig. 1B-01-02-02-01 DMC Flexible Hose Arrangement

Section 1.2: Piping
Page: 1B-01-02-02-05
Item Description
1 HOSE,PIPE
2 HOSE,PIPE
6 HOSE,PIPE
18 HOSE,PIPE
36 UNION,STRAIGHT,SLEEVE,MALE-THREAD,24
45 UNION,TEE,SLEEVE
50 UNION,STRAIGHT,SLEEVE,MALE-THREAD
54 UNION,ELBOW,SWIVEL
Section 1.2: Piping
Page: 1B-01-02-02-06
Section 1.2: Piping
Page: 1B-01-02-02-07
Section 1.2: Piping
Page: 1B-01-02-02-08
Section 1.2: Piping
Page: 1B-01-02-02-09
Fig. 1B-01-02-02-02 TC Flexible Hose Arrangement

Section 1.2: Piping
Page: 1B-01-02-02-10
Item Description
1 HOSE,PIPE
2 HOSE,PIPE
3 INDICATOR
4 DISTRIBUTOR VALVE
112 UNION,ELBOW,SWIVEL
Section 1.2: Piping
Page: 1B-01-02-02-11
3 Equipment Layouts
Fig. 1B-01-02-02-03 Auto Coupler Flexible Hose Arrangement

Section 1.2: Piping
Page: 1B-01-02-02-12
BP Hose connection
MR Hose connection
Fig. 1B-01-02-02-04 Semi-permanent Coupler Flexible Hose Arrangement

Section 1.2: Piping
Page: 1B-01-02-02-13
Fig. 1B-01-02-02-05 BC-PB Flexible Hose Arrangement
Fig. 1B-01-02-02-06 CM Flexible Hose Arrangement
Fig. 1B-01-02-02-07 ACM Flexible Hose Arrangement

Section 1.2: Piping
Page: 1B-01-02-02-14
4 Design and Performance Data

The design and performance features of the flexible hoses are as follows:
(a) Flexible hoses are designed to withstand a pressure of 1.5 times the main
reservoir pipe safety valve pressure setting.
(b) All flexible hoses are stamped with the manufacturing date.
(c) Air brake hoses are manufactured, tested and inspected.
Fig. 1B-01-02-02-08 Hose Air ACM

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Volume I: Technical Manual BMRCL - Rolling Stock

Part B: Technical Descriptions of Equipment Systems Revision No: A0

Sub-section 1B-01-02-00: Overall

THIS PAGE INTENTIONALLY LEFT BLANK

Sub-section 1B-01-02-01: Piping Arrangement

Fig. 1B-01-02-01-01 DMC Piping Layout

Item Description Item Description

1 HOSE,PIPE 23 SEAMLESS STAINLESS STEEL TUBE

Item Description Item Description

Item Description Item Description

Fig. 1B-01-02-01-02 TC Piping Layout

Item Description Item Description

Item Description Item Description

Item Description Item Description

3 Design and Performance Data

Sub-section 1B-01-02-02: Flexible Hose Arrangement

Fig. 1B-01-02-02-01 DMC Flexible Hose Arrangement

Fig. 1B-01-02-02-02 TC Flexible Hose Arrangement

Fig. 1B-01-02-02-03 Auto Coupler Flexible Hose Arrangement

Fig. 1B-01-02-02-04 Semi-permanent Coupler Flexible Hose Arrangement

Fig. 1B-01-02-02-05 BC-PB Flexible Hose Arrangement

Fig. 1B-01-02-02-06 CM Flexible Hose Arrangement

Fig. 1B-01-02-02-07 ACM Flexible Hose Arrangement

4 Design and Performance Data

Fig. 1B-01-02-02-08 Hose Air ACM

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