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PARSONS DOCUMENT NUMBER: EGP3-00-SP-032-605-004

CHEVRON NIGERIA LIMITED

ESCRAVOS GAS PROJECT - PHASE 3 DEVELOPMENT - ONSHORE

SPECIFICATION NUMBER EGP3-03.20

TECHNICAL REQUIREMENTS FOR PIPING COMPONENTS

REV DATE REVISION BY CL/APPR

0 October 15, 2002 Issued for ITB RMK

1 January 30, 2004 Revised for ITB3 RBM DAP


2 March 2005 Revised for Contract MFP DAP

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REVISION RECORD SHEET

Notes

i.) Revisions numbers shall be A, B, C, etc. up through the issue for Invitation to Bid.

ii.) The issue for Invitation to Bid shall be Revision 0.

iii.) Revisions after the issue for Invitation to Bid shall be 1, 2, 3, etc. Any revisions made after
Revision 0 shall be denoted by a vertical line in the left hand margin against the revised text.

iv.) A brief description of the key changes made in each revision shall be included on this page.

REVISION DESCRIPTION OF REVISION

A Issued for Approval

B Issued for Squad Check


 Added definitions, codes & project specifications
 Updated each section with codes & standards
C Issued for Chevron Nigeria Review

D Issued for FEED RFQ


 Corrected Units of measure
 Updated Valves & Gear operators
 Updated codes & standards

0 Issued for ITB

1 Revised for ITB3:


 Section 8 – added allowance for ERW pipe for API-5L piping
 Section 8 – added reference to Spec. 03.03 for FRP piping.
 Various sections – added references to ASME B31.8 code
2 Revised for Contract:
 Section 10 added requirements for insulating gaskets per pre-bid
clarification Piping #7
 Section 15 – revised requirements for ENP plating per pre-bid
clarification Piping #20

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TABLE OF CONTENTS
PAGE

1.0 SCOPE & DEFINITIONS 5

2.0 REFERENCES 5

3.0 DEVIATIONS FROM SPECIFIED REQUIREMENTS 9

4.0 CONTRACTOR'S RESPONSIBILITIES 9

5.0 CONTRACTOR DRAWINGS 9

6.0 UNITS OF MEASURE 10

7.0 GENERAL REQUIREMENTS 10

8.0 SPECIFIC REQUIREMENTS FOR PIPE 11

9.0 SPECIFIC REQUIREMENTS FOR FITTINGS 12

10.0 SPECIFIC REQUIREMENTS FOR FLANGES 12

11.0 SPECIFIC REQUIREMENTS FOR BOLTS AND SCREWS 12

12.0 GENERAL REQUIREMENTS FOR VALVES 13

13.0 SPECIFIC REQUIREMENTS FOR VALVES IN LOW TEMPERATURE


(CRYOGENIC) SERVICE 18

14.0 SPECIFIC REQUIREMENTS FOR BUTTERFLY VALVES 19

15.0 SPECIFIC REQUIREMENTS FOR BALL VALVES 20

16.0 IDENTIFICATION MARKING TECHNIQUES 21

17.0 IDENTIFICATION MARKING REQUIREMENTS 23

18.0 INSPECTION AND TESTING OF PIPING COMPONENTS 24

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19.0 PAINTING AND PRESERVATION 27

20.0 PACKING 29

21.0 MATERIAL CERTIFICATION 29

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1.0 SCOPE & DEFINITIONS

1.1 Scope
This document specifies the minimum requirements governing the supply of all
piping components, whether supplied as bulk materials or as part of an
equipment package unit.

1.2 Definitions
Definitions used in this specification are as follows:

"COMPANY" is defined as CNL

"CONTRACTOR" is defined as EPC Contractor

"SUPPLIER or SUB-CONTRACTOR" is defined as companies supplying material,


equipment or services to the CONTRACTOR.

"FEED CONTRACTOR" is defined as Parsons

"PROJECT" is defined as the EGP3 Onshore Project

1.3 Order of Precedence


In case of conflict between any requirement specified herein and the
requirements of any other relevant project document shall be brought to the
attention of the COMPANY for resolution.

2.0 REFERENCES

2.1 Industry Codes

1.1.1 All piping components shall conform to the requirements of the


applicable Codes and Standards listed below.

1.1.2 Other Codes or Standards may be specifically referenced in a Stock


code Description (Material Requisition Item Number Description). In
these cases, the requirements of the Code or Standard so referenced
take precedence over any conflicting requirements of Code and any
relevant Code or Standard referenced therein.

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American National Standards Institute (ANSI)

STANDARD DESCRIPTION

B1.1 1989 Unified Inch Screw Threads (UN and UNR Thread Form).

B1.20.1 1983 Pipe Threads, General Purpose (Inch).

B16.5 1996 Pipe Flanges and Flanged Fittings.

B16.9 2001 Factory Made Wrought Steel Buttwelding Fittings.

B16.10 2000 Face-to-Face and End-to-End Dimensions of Valves.

B16.11 1996 Forged Steel Fittings, Socket Welding and Threaded.

B16.14 1991 Ferrous pipe plugs, bushings, and locknuts with pipe
threads

B16.20 1998 metallic Gaskets for Pipe Flanges.

B16.21 1992 Nonmetallic Flat Gaskets for Pipe Flanges.

B16.25 1997 Buttwelding Ends.

B16.34 1996 Valves - Flanged, Threaded and Welding End.

B16.36 1996 Orifice Flanges.

B 16.48 1997 Steel line blanks

B18.2.1 1996 Square and Hex Bolts and Screws, Inch Series.

B18.2.2 1987 Square and Hex Nuts (Inch Series).

B36.10 2000 Welded and Seamless Wrought Steel Pipe.

B36.19 1985 Stainless Steel Pipe.

B46.1 1995 Surface Textures.

American Society of Mechanical Engineers (ASME)

STANDARD DESCRIPTION

B31.3 1999 Process Piping, including Amendment B31.3a- 2000 and


B31.3b - 2001.

B31.8 Gas Transmission and Distribution Piping Systems

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American Petroleum Institute (API)

STANDARD DESCRIPTION

5L 1 July 2000 Specification for Line Pipe.

6D 1 April 1999 Specification for Pipeline Valves (Steel Gate, Plug,


Ball and Check Valves).

6FA May 1985 Specification for Fire Test for Valves. (Reaffirmed 1
May 1990)

594 1 Nov 1997 Wafer Check Valves.

598 1Oct 1996 Valve Inspection and Testing.

600 1 Oct 2001 Steel Gate Valves, Flanged and Buttwelding Ends.

602 1 Oct 1998 Compact Steel Gate Valves.

607 1 May 1993 Fire Test for Soft Seated Quarter Turn Valves.

608 1 Jan 1995 Metal Ball Valves - Flanged and Buttwelding Ends.

609 1 May 1997 Butterfly Valves, Lug Type and Wafer Type.

British Standards Institute (BS)

STANDARD DESCRIPTION

BS 6364 - 1984 Specification for Valves for Cryogenic Service.

Manufacturer’s Standardization Society (MSS)

STANDARD DESCRIPTION

SP-6- 2001 Standard Finishes for Contact Faces of Pipe Flanges and
Connecting End Flanges of Valves and Equipment.

SP-25- 1998 Standard Marking System for Valves, Fittings, Flanges and
Unions. (Re-affirmed 1988)

SP-43-1991 Wrought Stainless Steel Buttwelding Fittings.

SP-44- 1996 Steel Pipe Line Flanges.

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SP-55- 2001 Quality Standard for Steel Castings, for Valves, Flanges, Fittings
and other piping components.

SP-67- 1995 Butterfly Valves.

SP-68- 1997 High Pressure - Offset Seat Butterfly Valves.

SP-72- 1999 Ball Valves with Flanged or Buttwelding Ends for General
Service.

SP- 80- 1997 Bronze Gate, Globe, Angle and Check Valves.

SP-83- 2001 Steel Pipe Unions, Socket Welding and Threaded.

SP-95- 2000 Swaged Nipples and Bull Plugs.

SP-97- 2001 Forged Carbon Steel Branch Outlet Fittings - Socket Welding,
Threaded and Buttwelding Ends.

International Organization for Standardization (ISO)

STANDARD DESCRIPTION

ISO 8501-1 1988 Preparation of Steel Substrates Before Application of Parts


and Related Products - Visual Assessment of Surface
Cleanliness. With 1994 supplement

American Water Works Association (AWWA)

STANDARD DESCRIPTION

C-504 - 2000 Rubber-Seated Butterfly Valves

Technical Information and Data

STANDARD DESCRIPTION

DIN EN 10204 (formerly DIN 50 049) Certificates

2.2 Project Specifications


EGP3-00.23 “Units of Measure”

EGP3-00.32 “Specification for General Welding, Fabrication, and Inspection”

EGP3-02.04 “Paint and Protective Coating”

EGP3-03.00 “Piping Specifications for Valves, Materials & Svc Classes”

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EGP3-03.03 “Piping Fabrication and Installation”

EGP3-22.12 “Heat Treatment”

2.3 Standard Drawings


Not Applicable

3.0 DEVIATIONS FROM SPECIFIED REQUIREMENTS

3.1 Requests for substitutions of component type or materials of construction, in


whole or in the smallest part, shall be submitted with CONTRACTORS bid.

4.0 CONTRACTOR'S RESPONSIBILITIES

4.1 It is the responsibility of CONTRACTOR to read and understand all of the


project requirements and all documents referenced therein and to request from
COMPANY clarification of any requirement and/or the resolution of any
conflicting or ambiguous requirement prior to submitting a bid.

4.2 CONTRACTOR shall ensure that all of its SUPPLIERS receive relevant
documents.

4.3 CONTRACTOR shall be responsible for the compliance of all of its SUPPLIERS
with the project requirements.

5.0 CONTRACTOR DRAWINGS

5.1 Catalogues, or extracts there from, or other sales brochures, shall be submitted
with CONTRACTOR's quotation for all valves and other complex components,
especially those not specifically covered by or fully described in a Code or
Standard referenced here in.

These catalogues and brochures need not be exactly specific to the component
being offered but shall be sufficiently similar and in sufficient detail to enable
COMPANY to fully understand the construction, composition and function of the
component being offered and to determine the suitability of the offer.

5.2 Final CONTRACTOR Drawings shall be specific to each item on each Purchase
Order. This could mean that the exact same CONTRACTOR Drawing may have
to be submitted for approval more than once, especially where the same
component appears on more than one Material Requisition.

5.3 CONTRACTOR Drawings are not required for fittings or flanges that are fully
described dimensionally in the relevant ANSI or similar standard, unless the
component falls outside of the size range of that standard. In this case, a fully

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dimensioned CONTRACTOR Drawing is required.

6.0 UNITS OF MEASURE

All units of measure shall be in accord with Project Specification EGP3-00.23, “Units of
Measure”.

7.0 GENERAL REQUIREMENTS

7.1 All material shall be new and unused and shall be free of detrimental foreign
matter.

7.2 All piping components, other than valves, gaskets and components
pre-fabricated into packaged equipment, shall be color coded as a means of
field identification.

7.3 Piping components within packaged equipment shall comply with one or more
Piping Classes in Project Specification EGP3 03.00. Any piping within the
packaged equipment which is outside of the scope of Project Specification
EGP3 03.00 shall include details regarding the material composition of those
components, and the services for which they are intended, to COMPANY for
approval.

7.4 Nominal pipe sizes 1/4, 3/8, 1-1/4, 2-1/2, 3-1/2, 5 and 22 shall not be used
except to match manufacturer's equipment connections or existing piping.
These sizes shall not be used in packaged equipment without the prior written
approval of COMPANY and shall not in any case be used for terminal
connections for mating piping. Where the use of one of these sizes is necessary
to match an equipment or existing connection, a reducer shall be employed
immediately to increase to the next larger acceptable nominal pipe size.

7.5 Stress relieving (post weld heat treatment), in accordance with Project
Specification EGP3 22.12 is required for all welds on carbon steel and low
temperature carbon steel piping where the wall thickness is greater than 0.750",
or as required by the applicable Code.

7.6 Fittings (with the exception of threaded pipe plugs), flanges and valves
machined from bar stock are not acceptable without the prior written approval of
COMPANY.

7.7 All pipe threads shall be N.P.T. in accordance with ANSI B1.20.1.

7.8 The carbon content of all carbon steel and low temperature carbon steel shall
be limited to a maximum 0.35% max. carbon. Lower limits may apply based on
Code and other Project Specifications.

7.9 Thread tape of any kind shall not be used on any threaded joint. Thread

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compounds should not contain lead or copper. The following compounds are
the only materials which may be used as a pipe thread seal, a pipe thread
lubricant or as a bolt thread lubricant in general services. For drinking water and
instrument air only items 6 and 7 may be used.

1) Oil Center Research International:

LIQUID-0-RING (LUBON) 104 - for larger than 2" NPS pipe threads.
(600 deg. F max.)

LIQUID-0-RING (LUBON) 404 - for 2" NPS and smaller pipe threads
and for bolt threads. (500 deg. F
max.)

2) DOW CORNING: Molykote G-N bolt thread lubricant


only

3) WXM: Key-Tite PipeJoint Compound

4) Ilex Compounds Ltd., Great Britain:

TFE-20 - for 1-1/4" NPS and larger pipe threads.

TFE-SUPER - for 1" NPS and smaller pipe threads and for bolt threads.

5) Blacksmith Chemical Services, Great Britain:

PTF HEAVY DUTY for larger than 2" NPS pipe threads.

TF GREASE- for 2" NPS and smaller pipe threads


and for bolt threads

6) John Crane "Thread Sealer JC 30":

7) Garlock Pipe Thread Compound: (500 deg. F max.)

7.10 All stainless steel pipe, fittings and flanges shall be supplied solution heat
treated and pickled.

8.0 SPECIFIC REQUIREMENTS FOR PIPE

8.1 Couplings supplied on threaded pipe shall be screwed on "hand tight" as


described in paragraph 7.9.2 of API-5L.

8.2 Unless specified otherwise, API- 5L PSL 2 Gr.B non-cold expanded, fully
killed seamless pipe and ASTM A106 Gr.B pipe are acceptable substitutes for
each other. When this substitution is made, however, that fact shall be in writing
to COMPANY prior to purchase.

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8.3 The following types of pipe shall not be used:

Furnace butt welded.

EFW pipe manufactured to ASTM A134 and ASTM A139.

Spiral welded pipe.

ERW pipe (except where API 5L code piping is specified)

8.4 Carbon steel, alloy steel and/or stainless steel cold expanded or U.O.E. pipe is
not acceptable unless written approval by COMPANY is obtained. Stainless
steel pipe is to be supplied in the solution annealed condition.

8.5 FRP piping shall meet requirements stated in Specification EGP3-03.03.

9.0 SPECIFIC REQUIREMENTS FOR FITTINGS

All buttweld fittings are specified to be seamless

10.0 SPECIFIC REQUIREMENTS FOR FLANGES

10.1 Orifice flanges shall be supplied in pairs complete with jackscrews but without
bolts, gaskets other than face protectors, or orifice plates. Quantities on Material
Requisitions, etc., shall indicate sets (pairs), not individual flanges. Flange
facing shall be 3.2/ 6.3 Ra. for RF flanges and 1.6 Ra for RTJ flanges.

10.2 Unless specifically noted otherwise, NPS 26" and larger flanges, flanged valves
and other flanged components shall be in accordance with MSS SP-44. Note
that for the 150 LB rating, the flange drilling, i.e., bolt circle diameter, bolt hole
diameter and number of bolt holes, is the same for MSS SP-44, AWWA C-207
Class E, ANSI B16.1 Class 125 and Taylor Forge, Class 125.

10.3 Insulating gaskets shall be used between carbon steel and stainless steel
piping.

The insulating gaskets provided shall be part of a complete kit that allows for the
isolation of the flange bolts as well as the flange faces. The gaskets shall be
full-faced, phenolic with nitrile facings.

The insulating sleeves for the flange bolts shall be phenolic and the washers
shall be phenolic with galvanized steel backing.

The kits shall be manufactured to ANSI standards appropriate to the pipe class
in which they are installed.

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11.0 SPECIFIC REQUIREMENTS FOR BOLTS AND SCREWS

11.1 Stud bolts, jackscrews and cap screws shall be threaded full length.

11.2 Bolt and screw threads shall be UNC for 1" and smaller diameters and 8UN for
larger diameters, Class 2 fit, in accordance with ANSIB1.1.

11.3 Stud bolt lengths shall be the effective thread length, excluding the end points.
Lengths of studs shall be in accordance with ANSI B16.5.

11.4 Where specified carbon steel bolts shall be coated with Xylan 1070: 30 microns
DFT.

11.5 All bolts to be suitable for passing a salt spray test 750HRS to ASTM B117.

12.0 GENERAL REQUIREMENTS FOR VALVES

12.1 The welding of flanges onto socket weld or buttweld end valves to meet a
specification for flanged end valves is not acceptable.

12.2 For all metal-to-metal seated valves, including soft seated fire safe valves with
metal backup seating, the maximum hardness of the body seats, body
backseats and the closure (gate, wedge, ball, disc, blade, etc.) seating surfaces
shall be 250 HB unless otherwise specified.

There shall be a minimum hardness differential of 50 HB between body and


closure seating surfaces on all valves.

12.3 Bonnet and cover gaskets for carbon steel, low temperature carbon steel and
alloy steel valves shall be in accordance with API-600. Ring joint gaskets shall
be oval soft iron with a maximum hardness of 90 HB.

12.4 Bonnet and cover gaskets for stainless steel valves shall be either:

a) Type 316 stainless steel, expanded or flexible graphite filled, spiral wound
or double jacketed corrugated type in accordance with ANSI B16.20
except that centering rings shall be type 18/8 stainless steel; or

b) Type 316 stainless steel oval ring joint gaskets in accordance with ANSI
B16.20 with a maximum hardness of 160 HB.

12.5 Bonnet and cover gaskets for copper alloy valves shall be nongraphite
compressed synthetic fiber.

12.6 The finish of the gasket contact face for bonnet and cover gaskets shall be:

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a) Smooth, with a roughness value between 3.2 and 6.3 Ra where spiral
wound or double jacketed corrugated gaskets are employed; or

b) Smooth, with a roughness value of 1.6 Ra or less where ring joint gaskets
are employed; or

c) Serrated in accordance with MSS SP-6 where compressed synthetic fiber


gaskets are employed.

12.7 Gland packing for carbon steel, low temperature carbon steel, alloy steel and
stainless steel valves shall be individual rings of square cross section expanded
graphite or braided graphite yarn, treated with a suitable corrosion inhibitor,
suitable for a temperature range of minus 196 degrees C to plus 500 degrees C.

12.8 Gland packing for copper alloy valves shall be individual rings of square cross
section, graphite impregnated, corrosion inhibited, braided synthetic asbestos
yarn, reinforced with Inconel or Monel or equal wire and finished with a graphite
lubricant. Mica and PTFE lubricants and impregnations are not allowed.

12.9 Where PTFE gaskets, seals, seat inserts, stem seals, gland packing, etc. are
specified, the material shall be virgin or glass fiber reinforced PTFE.

12.10 Valves specified to be drilled and tapped for drain connections, body cavity
vents, etc., shall be supplied with the tapped holes fitted with solid square head
pipe plugs of the same basic material as the valve body, in accordance with
ANSI B16.14.

12.11 NPS 6" and larger non-gear operated valves and all gear operators shall be
supplied with steel handwheels. To ASTM A283 Gr. D. Handwheels on bronze
valves shall be steel hot dipped galvanized to ASTM A153.

12.12 All valve handwheels, including those on gear operators, shall be permanently
marked the word "OPEN" or "CLOSE" with a permanent arrow indicating the
direction of rotation.

12.13 All valves that require a torque of 95 Nm or more to open ("breakaway" torque)
or to operate against the maximum differential pressure for which the valve is
designed, shall be supplied with a gear operator, even though the Stock Code
Description for the valve may not specify a gear operator.

Whenever this situation occurs and whenever gear operators are specified,
CONTRACTOR shall provide the following torque values stated in
newton-meters for COMPANY approval:

a) to open the valve ("breakaway" torque) against the maximum differential


pressure for which the valve is designed without using a gear operator;

b) to open the valve ("breakaway" torque) against the maximum differential


pressure with the proposed gear operator;

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c) to operate the valve at the maximum operating pressure for which the
valve is designed without using a gear operator;

d) to operate the valve at the maximum operating pressure for which the
valve is designed with the proposed gear operator.

In addition to the above torque requirements gear operators shall be provided


on valves where specified and also when the following conditions apply:

Valve type Gear Handwheel required

Gate valves On 6 inch and larger of ANSI Class 600-pound and higher
ratings. On 12 inch and larger of all ratings.

Globe valves On 4 inch and larger of ANSI Class 1500 -pound rating.

On 6-inch and larger of ANSI Class 600-pound and 900-pound


ratings.

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Butterfly valves and Ball valves

On 8-inch and larger of ANSI Class 150-pound and higher


ratings.

On 6-inch and larger of ANSI Class 600-pound and higher


ratings.

On 4-inch and larger of ANSI Class 1500 pound rating.

On 3-inch and larger of ANSI Class 2500 pound rating.

12.14 Gear operators shall be supplied with handwheels and position indicators. Gear
operators on steel valves 8" and larger with an ANSI 600 Lb or higher rating shall
be supplied with impact type handwheels. 6" and larger chainwheel operated
valves shall have an impact wheel and a clamp-on type chainwheel.

12.15 Gear operators shall be totally enclosed, weather proof type, packed with a
suitable lubricant. Gear boxes shall be either permanently lubricated or fitted with
one or more easily accessible standard grease nipples to enable the lubricant to
be renewed while the valve and gearbox are in service. CONTRACTOR shall
provide drawing for each gear operator that show and identify the grease nipples
and include the name(s) and type(s) of lubricant that can be used.

12.16 Gear operators shall be of a design and so `installed on the valve that normal
valve operation is not impaired. All gear operated valves shall be capable of being
fully opened and closed and, in the case of ball, butterfly and plug valves, the
gear operator shall be so designed that there is no possibility of turning the ball,
plug or blade past the 90 degree full open or full closed position.

12.17 Lever operated valves shall be supplied complete with suitable levers. In addition,
CONTRACTOR is to provide to COMPANY for each size, rating and type of lever
operated valve, the length of the lever, measured from the centerline of the valve
stem to the extreme end of the lever, stated in millimeters. Whenever this
dimension exceeds 500 mm, CONTRACTOR is to provide gear operators which
satisfy the requirements given above. The required torque values stated above
shall also be provided.

12.18 Lever operated valves shall be capable of being locked with a padlock in the full
open and full closed positions. This locking feature shall be independent of the
lever operator.

12.19 Lever operated valve stem heads shall be circular with a keyway for attaching the
lever in one and only one position. Circular stem heads with one or two flats are
acceptable, but in either case the design shall be such that-the lever cannot be
installed in a manner that would permit the valve to move through more than 90
degrees. Square stem heads are not acceptable.

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Stems shall be positioned such that the lever is parallel to the flow when the valve
is open.

12.20 Lever operated valves shall be fitted with stops at the full open and full closed
positions to prevent the ball or blade (valve closure) from moving through more
than 90 degrees. These stops shall be in the form of raised bosses, integrally cast
or forged with the valve body or welded to the valve body. Removable stops
and/or spring loaded pins which drop into holes at the full open or full closed
positions are not acceptable.

The plate or pin which strikes these stops shall be permanently affixed to the
valve stem and shall not be a feature of the lever operator, in order to prevent
the valve being mis-operated when the lever is removed.

12.21 Any welding, including weld repairs and weld deposited seating surfaces, is
subject to the requirements of Project Specification EGP3-00.32.

12.22 All cast valve bodies, bonnets and any other pressure retaining or wetted parts,
require inspection in accordance with Specification MSS SP-55.

12.23 All stainless steel valves and stainless steel components of other valves
(including trim but excluding gaskets) shall be supplied in the solution annealed
and pickled condition.

12.24 Where vulcanized rubber body linings are specified, the lining shall be a synthetic
rubber resistant to oil and other liquid hydrocarbons such as nitrile or neoprene
rubbers.

12.25 Rubber valve body linings shall be wrapped around, and set into, the gasket
seating surface of the flange face such that the surface of the lining is flush with
the gasket seating surface. It is not intended for the lining to act as a gasket
substitute. This is a mandatory requirement. Body linings that, in the relaxed
state, stand proud of the metal face of the valve are not acceptable.

12.26 All handwheel operated valves, including gear operated valves, shall be capable
of being locked, with a chain and padlock, in the fully open and fully closed
position.

12.27 All gate and globe valves shall be capable of having their gland packings
removed and replaced while under pressure, with the valve in the fully open
position.

12.28 Globe, ball, check and wedge-type gate valves shall be field repairable. Balls,
seal and seats shall be replaceable without welding and cutting.

12.29 Gates with rising stem must be suitable for marine environment.

12.30 Valves shall be manufactured in accordance with Standards and Codes

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referenced in this specification.

12.31 Valves that are bolt thru shall not be used , unless they have lug type bodies
that cover the studs.

13.0 SPECIFIC REQUIREMENTS FOR VALVES IN LOW TEMPERATURE


(CRYOGENIC) SERVICE

13.1 All low temperature carbon steel valves shall be suitable for continuous
operation at minus 46 degrees C and for operation at any temperature between
minus 46 degrees C and plus 110 degrees C.

13.2 All stainless steel valves, specified to have extended bonnets for low
temperature service, shall be suitable for continuous operation at minus 130
degrees C and for operation at any temperature between values quoted in valve
long description.

13.3 All stainless steel gate, globe, butterfly and ball valves, specified to have
extended bonnets for low temperature service, shall have extended bonnets,
stems, etc., of such a design that removes the packing gland (stem seals, etc.)
from the cryogenic zone to ensure easy operability at the lowest design
temperature. Extended bonnet valves for cryogenic service shall have the
following minimum extended bonnet lengths measured from the centerline of the
valve bore to the bottom of the packing (stuffing box):

Centerline of Valve Bore to Bottom


of Valve Packing (Inches)
Valve Sizes Rising Quarter-Turn
(NPS) (e.g., Gate Globe) (e.g., Butterfly, Ball)
½, 3/4, 1 12 7.5
1-1/2 14 8.5
2 16 10
2-1/2, 3 18 13
4 22 14
6 24 17
8 27 18
10 35 25
12 40 28
14 44 31
16 47 33
18 51 35

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20 55 37
24 63 39

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13.4 The test for force to determine the need for a gear operator described above,
shall be conducted at the lowest design temperature (minus 130 degrees C) for
all low temperature service stainless steel valves.

13.5 Valves shall be designed to relieve pressures above normal working pressure
that may build up in body cavities due to the thermal expansion or evaporation
of entrapped liquids or gasses. For gate and ball valves, this requirement shall
be met by the provision of a hole in the gate wedge to connect the body cavity
with the high pressure side of the valve or through the center of one side of the
ball, 90 degrees from the through port.

As the provision of this feature will make these valves unidirectional in


operation, the high pressure end shall be clearly indicated either on and integral
with the body of the valve or on a plate securely attached to the body of the valve.

The CONTRACTOR Drawings for these valves shall clearly detail these features
and shall state the diameter of the cavity relief hole.

14.0 SPECIFIC REQUIREMENTS FOR BUTTERFLY VALVES

14.1 Butterfly valves specified to be "Manufacturer's Standard" instead of API-609,


are so specified due to the nominal pipe size being outside of the range of a
national standard. The design of these valves shall be as far as possible in
accordance with API-609 and ANSI B16.34, including all testing requirements of
those standards.

14.2 All butterfly valves shall be suitable for throttling duties as well as service in the
fully open or fully closed positions. An arrow, to indicate the correct flow
direction, shall be part of the body casting or forging or shall be embossed on
the valve body. If the valve design is such that the throttling capability is not
dependent on flow direction, the arrow is not required.

Lever operated valves shall have throttling levers of the notched plate design to
allow positive positioning in a maximum number of intermediate positions.

Gear operated valves shall have operators of a design that will allow the valve to
be set in intermediate throttling positions for long periods without having to lash
down the handwheel.

14.3 All butterfly valves with soft seat inserts shall be "Fire Safe" in accordance with
either API-607 or COMPANY approved equal.

March, 2005-Contract Specification No. EGP3-03.20 Page 20 of 31


14.4 Tapped holes in body lugs for through bolting are not acceptable. Where tapped
holes are necessary because the valve body design does not allow through
bolting for every bolt, CONTRACTOR shall identify in its quotation by Material
Requisition Item Number, which valves require tapped holes and shall include,
with its quotation a list stating the quantity, diameter and effective thread length
of the tapped holes for each relevant size and rating of valve on the Material
Requisition.

These tapped holes shall be identified, with the diameter and effective thread
length, on the relevant Vendor Drawing for each valve where required.

These tapped holes shall have UNC threads for 1” and smaller diameter
threads and 8UN threads for larger diameters, with Class 2 fit, in accordance
with ANSI B1.1.

14.5 Elastomer Seats in butterfly valves shall be oil resistant and suitable for
hydrocarbon service.

15.0 SPECIFIC REQUIREMENTS FOR BALL VALVES

15.1 Ball valves described as "Fire Safe" shall be in accordance with either API-607
or COMPANY approved equal.

15.2 The ball and stem of all ball valves shall be of solid construction of the material
specified. Fabricated type balls (i.e. with welded in liner) are not acceptable.
Stainless steel materials are acceptable for components such as balls, stems,
seat holders or trunnions in lieu of electroless nickel plating or chrome plating on
carbon steel materials.

15.3 Electroless nickel plating (ENP) 3mils (.003 inches or 75 microns) thick is an
acceptable substitution in lieu of chrome plating.

15.4 Stem retention shall not depend on the packing gland. A bottom entry,
shouldered stem design is required: Removable stem retaining parts inside the
valve body are not acceptable.

15.5 All ball valves are to be of a design to provide automatic body cavity pressure
relief to prevent over-pressurization of the valve body when the valve is closed.
CONTRACTOR shall submit a full explanation of the proposed method of
achieving this requirement, including drawings or sketches.

15.6 If resilient seat inserts are used, the inserts shall be capable of withstanding the
maximum temperature encountered in the service application. Teflon or
reinforced Teflon seat inserts are preferred.

15.7 Sealing characteristics of ball valves shall not be impaired by rapid temperature
changes or in throttling applications.

March, 2005-Contract Specification No. EGP3-03.20 Page 21 of 31


16.0 IDENTIFICATION MARKING TECHNIQUES

16.1 Unless otherwise specified herein, the location, style, symbols, abbreviations,
etc., of all markings shall be in accordance with MSS SP-25.

16.2 The terms "STAMP", “STAMPED", "STAMPING", as used herein, shall be


collectively defined as follows:

a) where specified to be on attached metal tags, metal dies shall be used


,to make a permanently readable depression without cutting through the
tag.

b) shall be electro-etching on all copper alloy, 90/10 coppernickel alloy,


austenitic and duplex stainless steel, nickel alloy, aluminum and all
castings.

c) shall be low stress or mini-stress, round nosed metal dies on all carbon
steel, low temperature carbon steel and alloy steel components.

d) shall be painted markings in the case of CPVC, FRP or any other


non-metallic piping components.

e) shall be in upper-case characters a minimum of 6 mm high.

f) may, in the case of castings or forgings, take the form of raised, integral
characters as part of the casting or forging process.

16.3 Where markings are specified to be stamped on metal tags and wired to each
component, the tags shall be stainless steel or brass, a minimum of 1 mm thick,
and are to be securely wired to each component with stainless steel wire with a
minimum diameter of 1 mm or Birmingham Wire Gauge number 20.

16.4 Surfaces to be electro-etched or paint marked shall be thoroughly cleaned to


remove all rust, loose particles, mill scale, foreign matter, etc., immediately prior
to electro-etching. Cleaned areas left overnight before etching shall be re-
cleaned.

16.5 Galvanized components and components to be subsequently galvanized shall


not be electro-etched.

16.6 Stainless steel components shall not be electro-etched prior to solution


annealing or pickling.

16.7 Immediately following the electro-etching of any ferrous component, the


markings are to be painted over with a durable, clear, hard finish varnish that will
protect the markings from corrosive obliteration. This varnish shall be thoroughly
cured in accordance with the manufacturers instructions before the component
is handled, packaged or otherwise prepared for shipment.

March, 2005-Contract Specification No. EGP3-03.20 Page 22 of 31


16.8 Immediately following the electro-etching of stainless steel components or any
valves or other components which are to be prime coat or finish coat painted,
the markings are to be painted over with a durable, clear, non-metal based, hard
finish, varnish which, after thorough curing, shall be covered with masking tape
prior to the application of the paint or protective coating.

The varnished area shall be large enough to cover the markings and provide a
sufficient border to prevent the masking tape from coming into contact with bare
metal. Tape adhesives containing substances which are harmful to stainless
steel material shall not be used. Adhesive tape applied to bare stainless steel
may be cause for rejection of the component.

16.9 Stamped and/or painted markings shall not be placed on weld bevels, flange
faces, surfaces that will be hidden after fabrication, or on any surface intended
for welding.

16.10 Paint used for marking shall be a special purpose marking paint.

16.11 Metallic based paints shall not be used for marking austenitic or duplex stainless
steels, nickel alloys or 90/10 copper-nickel alloy components.

16.12 Components that cannot be hard stamped or electro-etched due to lack of


space for the required markings shall have the required markings stamped on
metal tags securely wired to each piece.

16.13 Pipe lengths shall have the required markings stamped at both ends, between
50 mm and 300 mm from the end. Flanges and flanged components shall be
stamped on the outer circumference of the flange. Line blinds shall be stamped
on the “handle” or on the outer circumference.

16.14 Epoxy, fluorocarbon or similarly coated backing flanges, lap joint flanges, blind
flanges, line blinds or other components, shall be neither electro-etched or hard
stamped, but shall have the required markings stamped on metal tags securely
wired to each piece in a manner that will not damage the coating.

16.15 Nameplates or other identification tags shall not be attached to any pressure
containing part of a valve or other component by welding, brazing, riveting,
screwing, or any other method that would reduce the component's wall
thickness.

16.16 All markings shall be in the English language.

16.17 Flange or other bolt holes shall not be used for wiring on identification tags.

March, 2005-Contract Specification No. EGP3-03.20 Page 23 of 31


17.0 IDENTIFICATION MARKING REQUIREMENTS

17.1 The following requirements supplement the marking and identification


requirements of all relevant referenced Codes, Standards, material
specifications, etc., and, regarding marking of packing, supplement the
requirements of the Enquiry or Purchase Order package.

17.2 The following markings, where the marking is applicable to the component in
question, are required for all, piping components:

 Requisition Number

 Requisition Item Number

 Material Designation

For all materials, the specification number and grade are the required
marking (e.g., A216 Gr. WCB). The letters ‘ASTM' are not required but
material to other types of specification must include the letters ‘BS', 1JJ51,
‘MSS', etc. The word “STEEL” is not required.

 Heat or Melt Number

The heat or melt number shall be stamped on each pressure containing


part of each component and shall be traceable to the relevant material
certificate.

 Nominal Pipe Size

 Wall Thickness Designation

This shall be in the format ‘SCH.80', ‘STD.WT.' or ‘0.312"WT’, etc., following


the convention specified in project specification EGP3-00.23.

 Rating

The rating of flanges, flanged fittings, other flanged components and butt
weld valves shall be marked in addition to the wall thickness designation.

 Stock Code Number or Valve Taq Number

 Heat Treatment Condition

Whenever heat treatment is specified, either herein or in a code or material


specification, etc., the component shall be marked in accordance with the
relevant material specification.

 Manufacturer's Symbol

March, 2005-Contract Specification No. EGP3-03.20 Page 24 of 31


 Weld Repairs

When weld repairs have been made, the component is to be so marked, in


accordance with the relevant material specification.

17.3 Components of NPS 1-1/2" and smaller, packaged separately by size and Stock
code Number, whose surface area is too small to accommodate the required
markings, may have the following markings omitted, in the order listed, provided
that the omitted markings are marked on the packing carton:

a) Requisition Item Number

b) Requisition Number

c) Nominal Pipe Size

d) Wall Thickness Designation

e) Rating

17.4 In addition to the required markings listed above, all valves shall have their
nominal pipe size, rating and Valve Tag No. stamped on a metal tag securely
wired with stainless steel wire to the handwheel of handwheel and gear
operated valves, around the body of check valves, or to the body locking device
of lever operated valves. Flange bolt holes shall not be used for wiring on tags.

Any levers or handwheels or other parts packaged separately from their valves
shall have their own tag with the same information.

17.5 In addition to the required markings listed above, each length of NPS 2" and
larger pipe shall have its Stock code Number, Purchase Order Number and
Purchase Order Item Number painted near each end, alongside the color code
stripe (where employed).

17.6 In addition to the markings on packaging required by the Enquiry or Purchase


Order package, all bundles, crates, packing cases, etc., containing piping
components shall be marked with the stock code Number(s) of the contents.

18.0 INSPECTION AND TESTING OF PIPING COMPONENTS

18.1 All piping components shall be tested in accordance with their applicable API,
ASTM, ASME, MSS, ANSI, or other, referenced standard or Code. Valves
supplied to manufacturers own standard shall be tested in accordance with API
598 unless otherwise specified.

18.2 All galvanized components shall be individually visually inspected to ensure that
internal passages, bolt holes and threads are not blocked or restricted.

March, 2005-Contract Specification No. EGP3-03.20 Page 25 of 31


18.3 Impact testing, at minus 46 degrees C, is required for all low temperature carbon
steel materials in accordance with the relevant ASTM specification including:

A194 Gr.4;

A320 Gr.L7

A333 Gr.6, including Supplement S1;

A350 Gr.LF2;

A352 Gr.LCB;

A420 Gr.WPL6;

A516 Gr.70, including Supplement S5;

A671 Gr.CC60 Class 12, including Supplement S2.

Impact testing shall be Charpy V-notch and shall meet the requirements of the
relevant specification.

18.4 New gaskets shall be installed in valve bonnet and cover joints that were
opened for any reason during the course of testing. Ring joint gaskets may be
re-used, if undamaged, only where that joint did not leak during testing.

18.5 Any valve gland packing or stem seal that leaked during testing shall be
replaced with new material following thorough drying of the gland and packing
cavity. Shell and seat hydrostatic testing shall then be repeated for these
valves.

18.6 The test fluid for hydrostatic testing shall be hydraulic oil or an emulsion of water
with a water soluble oil to prevent rust. The chloride content of the test fluid shall
not exceed 30 PPM.

18.7 In addition to the above testing requirements, for all stainless steel valves
specified to be for "Low Temperature Service" (excluding check valves), one
valve of each size and different stock code number shall be tested in
accordance with Appendix A of BS-6364.

Should a valve fail either the seat leakage test, the packing gland leakage test
or the body/bonnet joint leakage test, a further five (5) valves of that size and
stock code number shall be tested.

Should any of these further five valves fail any of the leakage tests, all valves of
that size and stock code number shall be tested.

18.8 In addition to the above testing requirements, for all impact tested carbon steel
valves (excluding check valves), one valve of each size and different stock code

March, 2005-Contract Specification No. EGP3-03.20 Page 26 of 31


number shall be tested in accordance with Appendix A of BS-6364, `except that
the test temperature shall be minus 46 degrees C (paragraphs A.l, A.3.4, etc.).

Should a valve fail either the seat leakage test, the packing gland leakage test
or the body/bonnet joint leakage test, a further five (5), valves of that size and
stock code number shall be tested.

Should any of these further five valves fail any of the leakage tests, all valves of
that size and stock code number shall be tested.

18.9 No gasket compounds shall be used on any flanged component other than a
light application of either graphite and oil or light petroleum grease.

18.10 Following testing, all components, especially valve body cavities, shall be
thoroughly dried prior to preparation for packing and shipment.

18.11 All gasket surfaces shall be thoroughly cleaned and dried prior to preparation for
packing and shipment.

18.12 Non-Destructive Examination (NDE) for Valve Castings

1.1.3 All stainless steel cast valves, specified to be for "Low Temperature
Service" shall have Class 1 NDE as described below.

1.1.4 All other stainless steel, impact tested carbon steel (LCB) cast valves
and all carbon steel and alloy steel cast valves with a valve rating of 300
LB or higher shall have Class 2 NDE as described below.

1.1.5 All other cast valves (150 LB rated carbon steel and all copper alloy
valves) shall have Class 3 NDE as described below.

1.1.6 Class 1 NDE shall be:

1) 100% visual examination of all castings.

2) 100% radiography of all critical areas as defined in Section


8.3.1.1 of ANSI B16.34 for all castings.

3) 100% dye penetrant examination or 100% magnetic particle


inspection (dependent on material type) for all castings.

1.1.7 Class 2 NDE shall be:

1) 100% visual examination of all castings.

2) 100% radiography of all critical areas as defined in Section


8.3.1.1 of ANSI B16.34 of 10% of each size and stock code
number (minimum one).

March, 2005-Contract Specification No. EGP3-03.20 Page 27 of 31


3) 100% dye penetrant examination or 100% magnetic particle
inspection (dependent on material type) of 10% of each size
and stock code number (minimum one).

Should any of the castings fail any of the tests, a further 10% of the
castings of each size and stock code number shall be fully tested.

In case of further failure, all castings of that size and stock code
number shall be fully tested.

1.1.8 Class 3 NDE shall be:

1) 100% visual examination of all castings.

2) 100% dye penetrant examination or 100% magnetic particle


inspection (dependent on material type) of the critical areas
only of 10% of the castings of each size and stock code
number (minimum one).

Should any of the castings fail any of the tests, a further 10% of the
castings of each size and stock code number shall be fully tested.
(Minimum one)

In case of further failure, all castings of that size and stock code
number shall be fully tested.

18.12.7 NDE Procedures and Acceptance Standards shall be:

a) Radiography - ANSI B16.34, Annex B.

b) Dye Penetrant Examination - Procedure ASTM E165.


Acceptance ANSI B16.34, Annex D, Section D 2.1.

c) Magnetic Particle Inspection - Procedure ASTM E709.


Acceptance ANSI B16.34, Annex C, Section C 2.1.

d) Visual examination - MSS SP-55

18.13 All Stainless Steel Pipe and Fittings which are of a welded manufacture shall
have the weld deposit material and the heat affected zone subject to impact
testing. The test shall be in accordance with ASME B31.3, at a temperature of
minus (-) 1300C or lower, and is required as part of the welding procedure.

19.0 PAINTING AND PRESERVATION

19.1 Surfaces shall be clean and dry before applying rust preventatives. Aliphatic
petroleum naptha, pure gum turpentine or turpentine substitute (white spirit)
shall be used for this purpose. Paraffin (kerosene) shall not be used.

March, 2005-Contract Specification No. EGP3-03.20 Page 28 of 31


19.2 All external machine finished surfaces of steel components, such as valve
stems, valve gasket facings, butt weld ends and areas adjacent to butt weld
ends as defined below, all exposed and engaged threads, such as valve stem
threads and bolts used for flange face protectors, and complete components
such as spectacle blinds and flanges, shall be protected with a preservative as
described above.

19.3 Grease fittings shall be protected with tight fitting plastic caps, bright orange or
red in color.

19.4 All flanges supplied in bulk and all open flange faces at terminal points on
packaged equipment, flanged valves, flanged fittings and other flanged
components shall be adequately protected with plastic or wooden covers. Small
flanges and flanged components (1/2” to 2") may be packed in crates protected
with filler material, providing flange faces will not be damaged.

19.5 Loose flanges may be bolted face-to-face, instead of having wooden covers,
provided they are gasketed and adequately secured.

19.6 Tapped holes in the valve bodies SHALL NOT be used for attaching flange face
protectors.

19.7 Both ends of every length of every size of pipe, ends of butt weld fittings and
valves of every size, weld ends of weld neck flanges and all butt weld terminal
points on packaged equipment shall be sealed with a heavy duty plastic end
cap, colored bright orange or red, extending at least 100 mm from the ends of
pipe lengths and far enough from the ends of fittings, flanges and valves to
allow secure fixing.

Note that the application of adhesive tape to bare stainless steel is not permitted.

19.8 All threaded fittings, flanges, valves and other components shall have their
threads protected with heavy duty plastic plugs (female threads) or caps (male
threads) colored bright orange or red, and shall not be painted over.

19.9 All carbon steel and low temperature carbon steel flanged valves, after
successful completion of all pressure and other testing, shall be prime coat
painted in accordance with Project Specification EGP3-02.04. If manufacturer
recommends a different coating, CONTRACTOR shall contact COMPANY for
clarification.

Care must be taken during the surface preparation of valves to ensure that all
openings are covered, all external machined surfaces are protected and that all
identification markings remain clearly legible.

March, 2005-Contract Specification No. EGP3-03.20 Page 29 of 31


20.0 PACKING

20.1 CONTRACTOR shall submit its complete packing specification, which shall
incorporate the following requirements.

20.2 With the exception of pipe, all piping components, following preparation in
accordance with paragraphs, above, shall be packed in either closed wooden
crates with integral pallet bases suitable for fork-lift truck handling, or in
standard 6 or 12 meter long sealed containers suitable for shipment by road, rail
and sea.

20.3 All protruding parts, sharp edges, etc. of the goods packed shall have been
wrapped or protected with sufficient padding to prevent damage.

20.4 All pipe shall be protected from abrasion wear due to direct contact with tie-
downs. All galvanized pipe, protectively coated stainless steel pipe, pipe
supplied coated and wrapped for underground service, and all pipe supplied with
other protective external coatings packed in bundles shall be wood strapped in
both directions to provide a minimum of 6 mm clearance between pipes to
prevent surface abrasion damage to the pipe coatings. Cross strapping shall be
near each end of the bundle and at a minimum of 3m intervals.

20.5 All valves shall be packed in the closed position, except ball & plug valves which
shall be fully open. Where check valves have internal blocks or packing to
prevent the internals from moving about during shipment, this fact must be
stated on a large, bright red, warning tag, securely and prominently attached to
each valve so protected. This warning must be repeated, in prominent, bright
red lettering, on the outside of any packing containing such protected valves.

21.0 MATERIAL CERTIFICATION

21.1 Material Certificates in accordance with DIN EN 10204 (DIN 50049) are to be
provided when material markings are not already specified in the applicable
industry standard(s). Examples of materials which would require Material
Certificates (not limited to) are:

Ball Valves (to API 6D)

Pipe

Non-ANSI pressure containing items,

e.g., ‘Y' Type Strainers, Flame Arrestors,

Barred Tees, etc.

March, 2005-Contract Specification No. EGP3-03.20 Page 30 of 31


21.2 Material Certificates shall contain, as a minimum, the following information:

a) Chemical analysis - ladle plus product. All chemical elements for which a
specification limit is set shall be reported;

b) Mechanical properties, with the results of -the following mechanical tests


where a specification limit is set:

Tensile tests (both ultimate and yield),

Elongation test,

Bend test,

Impact test,

Hardness test.

For seam welded pipe and fittings, the specimens for impact testing shall
be taken from three places: the heat affected zone, weld metal and
parent metal.

c) A statement of the heat treatment applied. Where heat treatments invoke


supplementary NDE or mechanical tests, these are mandatory and shall
be included in the certification;

d) Non-destructive test results; and

e) Hydrostatic and/or pneumatic test results.

f) The heat or cast number.

21.3 All certificates shall be referenced to the following:

a) Mill and/or manufacturer's name and location;

b) COMPANY’S Purchase Order number and Purchase Order item number;

c) A description of the piping component covered-by the certificate,


including the nominal pipe size and pressure rating;

d) The material type, specification and grade (e.g., low temperature carbon
steel ASTM A333 Gr.6).

March, 2005-Contract Specification No. EGP3-03.20 Page 31 of 31

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