Fadal Wiring Diagram

Manual

Table of Contents

SECTION 1 .......................................................................................................................................... 1

Electrical / CE interlocks .................................................................................................................. 1

Wrg_1002P_sht_1of6_vmc_electrical ............................................................ 2
Wrg_1002M_sht_2of6_vmc_electrical ............................................................ 3
Wrg_1002J_sht_3of6_vmc_electrical ............................................................. 4
Wrg_1002J_sht_4of6_vmc_electrical ............................................................. 5
Wrg_1002K_sht_5of6_vmc_electrical ............................................................ 6
Wrg_1002C_sht_6of6_vmc_electrical ............................................................ 7
WRG_1002T_sht_1of6_vmc_electrical ........................................................... 8
WRG_1002T_sht_2of6_vmc_electrical_Note and Option ................................... 9
WRG_1002T_sht_4of6_vmc_electrical_Spindle Drive Connections ..................... 10
WRG_1002T_sht_5of6_vmc_electrical_Pallet Changer ..................................... 11
WRG_1002T_sht_6of6_vmc_electrical_Dual Arm and Auger ............................. 12
WRG_0030C_vmc_ac_brushless_power ......................................................... 13
Wrg_0058B_vmc_ac_brushless_control ......................................................... 14
Wrg_0059B_vmc_ac_brushless_pendant ....................................................... 15
Wrg_0064B_vmc_ac_brushless_connectors ................................................... 16
Wrg_0065B_vmc_ac_brushless_options ........................................................ 17
Wrg_0696C_ce_door_interlock_wiring_diagram_ac_brushless_sheet_1of3 ........ 18
Wrg_0696C_ce_door_interlock_wiring_diagram_dc_machine_sheet_2of3 .......... 19
Wrg_0696B_ce_door_interlock_wiring_diagram_4th_5th_axis_sheet_3of3 ......... 20
Wrg_0041F_ce_door_lock_2030-0A_wiring_diagram_1of3 .............................. 21
Wrg_0041F_ce_door_lock_2030-0A_wiring_diagram_2of3 .............................. 22
WRG_0040C_coolant_pump ......................................................................... 23
SECTION 2 .......................................................................................................................................... 25

Spindle ................................................................................................................................................ 25

WRG_0023E_wye_delta_contactors ............................................................... 26
Wrg_0024A_spindle_motor_connection ......................................................... 27
Wrg_0026B_1980_0_15k_air_oil .................................................................. 28
WRG_0043A_encoder_cable_E5D ................................................................. 29
WRG_0046C_Tool_IO_switch_on_spindle ....................................................... 30
SECTION 3 .......................................................................................................................................... 31

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Fadal Wiring Diagram
Manual
4th & 5th Axis/Servo Options .......................................................................................................... 31

Wrg_0033A_dc_abaxis_for_ac ...................................................................... 32
Wrg_0034A_dc_4axis_for_ac ........................................................................ 33
Wrg_0014C_ac_4th_axis_for_ac_brushless_std_slant98 .................................. 34
Wrg_0015_4th_5th_with_mechanical_limit_switch ........................................... 35
Wrg_0016B_ac_4th_5th_axis_for_ac_brushless_std_slant98 ............................ 36
Wir_0533_servo_coolant .............................................................................. 37
Wrg_0179A_servo_turret_wiring_diagram ....................................................... 38
WRG_0179A_sht2of2_servo_turret_harness .................................................... 39
WRG_0671A_4th_axis_harness_for_ac_brushless ........................................... 40
SECTION 4 .......................................................................................................................................... 41

Probes / Scales .................................................................................................................................. 41

Wrg_0003_ts27_probe ................................................................................. 42
Wrg_0004_mp11_probe ............................................................................... 43
Wrg_0005_mp12_24v_power_supply ............................................................ 44
Wrg_0006_mp11_ts27_with1570_1_ board ................................................... 45
Wrg_0007B_mp12_ts27_with1570_1_board .................................................. 46
Wrg_0008_mp12_omi_1 .............................................................................. 47
Wrg_0009_mp12_omi_ts27_1570_1 ............................................................. 48
Wrg_0027A_scale ........................................................................................ 49
SECTION 5 .......................................................................................................................................... 51

Options ................................................................................................................................................ 51

WRG_0011C_sht1of2_hydro_sweep_3valves .................................................. 52
WRG_0011A_sht2of2_hydro_sweep_harness .................................................. 53
Wrg_0012C_hydro_sweep_6valves ................................................................ 54
Wrg_0013B_hydro_sweep_coolant_thru ......................................................... 55
Wrg_0022A_hydro_sweep_1990_1a_board .................................................... 56
Wrg_0017B_pallet_changer .......................................................................... 57
Wrg_0018B_pallet_changer_hydro_sweep ...................................................... 58
Wrg_0037F_auger_washdown_coolantthru ..................................................... 59
Wrg_0693J_auger_washdown_wiring_diagram ............................................... 60
WRG_0001K_Dual_Arm_Tool_Changer_1330-1 .............................................. 61
WRG_0044D_6535_washdown ...................................................................... 62
WRG_0045B_CE_wiring_Hennig_Chip_Conveyor ............................................. 63
WRG_0047F_Remote_TurCW_TurCCW_for_50_Taper ...................................... 64
Wrg_0050A_air_oil_system_50tap ................................................................. 65
Wrg_0051A_15_pin_connector_50tap ............................................................ 66
SECTION 6 ......................................................................................................................................... 67

Pendant ............................................................................................................................................... 67

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Manual

WRG_0020D_pendant_wiring_1990_1_board ................................................. 68
WRG_0021B_1990_2_board_32mp .............................................................. 69
WRG_0025B_pendant_wiring_1990_1_board_color_vga ................................. 70
Wrg_0028B_MPG ........................................................................................ 71
Wrg_0029A_disk_drive_1of2 ........................................................................ 72
Wrg_0029B_disk_drive_2of2 ........................................................................ 73
Wrg_0010C_ethernet ................................................................................... 74
Wrg_0052A_rmpg_euchner .......................................................................... 75
WRG_0057B_pendant_wiring_LCD_monitor .................................................... 76
SECTION 7 .......................................................................................................................................... 77

Transformers ..................................................................................................................................... 77

Lbl_0026C_label_t818_transformer_340-510V ............................................... 78
Lbl_0027D_label_t820_transformer_190-510V ............................................... 79
Lbl_0278D_label_t818ce_transformer_340-510V ........................................... 80
LBL_0279D_label_t812_transformer 240V ..................................................... 81
LBL_0280D_label_t812_transformer_single_phs_ac_240V .............................. 82
LBL_0285D_label_t812_transformer_single_phs_dc_240V .............................. 83
WRG_0042A_TransformerThermalSwitch ....................................................... 84
Wrg_0054A_6535_50tap_siemens810_Std .................................................... 85
Wrg_0066A_6535_50tap_siemens810_rot_scale ............................................ 86
Wrg_0067_6535_40tap_siemens810_std ...................................................... 87
Wrg_0068A_atc_wiring ................................................................................ 88
SECTION 8 .......................................................................................................................................... 89

Siemens .............................................................................................................................................. 89

WRG_0002H_siemens_control_1of5 .............................................................. 90
WRG_0002H_siemens_control_2of5 .............................................................. 91
WRG_0002H_siemens_control_3of5 .............................................................. 92
WRG_0002H_siemens_control_4of5_electrical ................................................ 93
WRG_0001K_Dual_Arm_Tool_Changer_1330-1 .............................................. 94
Wir_0019C_scale_cable_siemens .................................................................. 95
Wrg_0031A_mp12_probe_siemens ............................................................... 96
Wrg_0035D_ts27_probe_siemens ................................................................. 97
Wrg_0036D_mp12_ts27_combo_siemens ..................................................... 98
Wrg_0038A_mp11_siemens ......................................................................... 99
Wrg_0002I_siemens_control_5of5 ................................................................ 100
WRG_0060A_Dual_Arm_Tool_Changer_Siemens ............................................ 101
WRG_0039B_siemens_840D_1of2 ................................................................ 102
WRG_0039B_siemens_840D_2of2 ................................................................ 103

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Manual
SECTION 9 .......................................................................................................................................... 105

EMC ...................................................................................................................................................... 105

WRG_0048C_emc_1of4 ................................................................................ 106

WRG_0048C_emc_2of4 ................................................................................ 107
WRG_0048C_emc_sp_drive_315_3of4 ........................................................... 108
WRG_0048C_emc_sp_drive_515_4of4 ........................................................... 109
Wrg_0053A_emc_disk_drive_harness ............................................................ 110
WRG_0041F_ce_door_lock_2030-0A_wiring_diagram_1of3 .............................. 111
WRG_0041F_ce_door_lock_2030-0A_wiring_diagram_2of3 .............................. 112
WRG_0041F_ce_door_lock_EMC_2030-0A_wiring_diagram_3of3 ...................... 113
WRG_0049B_emc_4th_axis .......................................................................... 114
SECTION 10 ........................................................................................................................................ 115

Chip Conveyor .................................................................................................................................... 115

WRG_0045B_CE_wiring_Hennig_Chip_Conveyor ............................................. 116

WRG_0062A_US wiring_Hennig_Chip_Conveyor .............................................. 117
WRG_0063A_CE_wiring_Siemens_Hennig_Chip_Conveyor ............................... 118
WRG_0083A_sht1of2_104D_US wiring_Hennig_Chip_Conveyor ........................ 119
WRG_0083A_sht2of2_CE_wiring_Hennig_Chip_Conveyor 104D ........................ 120
SECTION 11 ........................................................................................................................................ 121

Washdown .......................................................................................................................................... 121

WRG_0037F_auger_washdown_coolantthru .................................................... 122

WRG_0044D_6535_washdown ...................................................................... 123
Wrg_0081X_15of22_hmc_wash_conv_cool .................................................... 124
WRG_0082X_104D_wash ............................................................................. 125
WRG_0693J_auger_washdown_wiring_diagram .............................................. 126
SECTION 12 ........................................................................................................................................ 129

104D .................................................................................................................................................... 129

Wrg_0069A_01of12_104d_21101_std ........................................................... 130

Wrg_0069A_02of12_104d_21102_std ........................................................... 131
Wrg_0069A_03of12_104d_21060_std ........................................................... 132
Wrg_0069A_04of12_104d_pumps_std .......................................................... 133
Wrg_0069A_05of12_104d_amp_std .............................................................. 134
Wrg_0069A_06of12_104d_dc_power_supply_std ........................................... 135
Wrg_0069A_07of12_104d_nmsbx1_std ......................................................... 136
Wrg_0069A_08of12_104d_nmebx2_std ......................................................... 137
Wrg_0069A_09of12_104d_box_panel_std ..................................................... 138
Wrg_0069A_10of12_104d_raptor_std ............................................................ 139
Wrg_0069A_11of12_104d_24vdc_power_supply_std ...................................... 140

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Wrg_0069A_12of12_104d_21290_brake_board ............................................. 141

Wrg_0070A_1of5_104d_can_ethernet_usb_cable ........................................... 142
Wrg_0070A_2of5_104d_in_out_nmebx ......................................................... 143
Wrg_0070A_3of5_104d_keyboard_mause_cable ............................................ 144
Wrg_0070A_4of5_104d_power_harness_internal ........................................... 145
Wrg_0070A_5of5_104d_vga_serial_parallell_cable ......................................... 146
WRG_0074X_1of4_104d_control_cable .......................................................... 147
WRG_0074X_2of4_104d 21060 to 21101 21101 to 21102 cable ..................... 148
WRG_0074X_3of4_104d can vga usb cable .................................................... 149
WRG_0074X_4of4_104d motor signal power cable .......................................... 150
WRG_0075X_1of6_104D_trans240 ............................................................... 151
WRG_0075X_2of6_104D_trans480 .............................................................. 152
WRG_0075X_3of6_104D_transVHT ............................................................... 153
WRG_0075X_4of6_104D_transCE ................................................................. 154
WRG_0075X_5of6_104D_transVHTCE ........................................................... 155
WRG_0075X_6of6_104D_trans_single_ph ...................................................... 156
WRG_0077X_01of02_104D_21330 ............................................................... 157
WRG_0077X_02of02_104D_datc .................................................................. 158
WRG_0078X_104D_atc ................................................................................ 159
WRG_0079X_104D_spindle_drive ................................................................. 160
WRG_0080X_104D_lube_pump .................................................................... 161
WRG_0082X_104D_wash ............................................................................. 162
WRG_0083A_sht1of2_104D_US wiring_Hennig_Chip_Conveyor ....................... 163
WRG_0083A_sht2of2_CE_wiring_Hennig_Chip_Conveyor 104D ........................ 164
Wrg_0084_104d_pendant_21091 ................................................................. 165
WRG_0087A_CE_Interlock_Wiring_Diagram_104D .......................................... 166
SECTION 13 ........................................................................................................................................ 167

TRM ..................................................................................................................................................... 167

Wrg_0055A_trm_power_in_1of8 ................................................................... 168

Wrg_0055A_trm_DC_psupply_n2_2of8 .......................................................... 169
Wrg_0055A_trm_1105_3of8 ........................................................................ 170
Wrg_0055A_trm_amp_4of8 .......................................................................... 171
Wrg_0055A_trm_1060_5of8 ........................................................................ 172
Wrg_0055A_trm_1060connectors_6of8 ......................................................... 173
Wrg_0055A_trm_pendant_7of8 .................................................................... 174
Wrg_0055A_trm_ref_8of8 ............................................................................ 175
WRG_0071A_trm_a_axis .............................................................................. 176

May 2003 Table of Contents v

Fadal Wiring Diagram
Manual

vi Table of Contents May 2003

 SECTION 1

Electrical / CE interlocks

1
Wrg_1002P_sht_1of6_vmc_electrical

2
Wrg_1002M_sht_2of6_vmc_electrical

3
Wrg_1002J_sht_3of6_vmc_electrical

4
Wrg_1002J_sht_4of6_vmc_electrical

5
Wrg_1002K_sht_5of6_vmc_electrical

6
Wrg_1002C_sht_6of6_vmc_electrical

7
WRG_1002T_sht_1of6_vmc_electrical

8
WRG_1002T_sht_2of6_vmc_electrical_Note and Option

9
WRG_1002T_sht_4of6_vmc_electrical_Spindle Drive Connections

10
WRG_1002T_sht_5of6_vmc_electrical_Pallet Changer

11
WRG_1002T_sht_6of6_vmc_electrical_Dual Arm and Auger

12
WRG_0030C_vmc_ac_brushless_power

13
Wrg_0058B_vmc_ac_brushless_control

14
Wrg_0059B_vmc_ac_brushless_pendant

WORK WORK
LIGHT 2 (optional) LIGHT 1

15
Wrg_0064B_vmc_ac_brushless_connectors

16
Wrg_0065B_vmc_ac_brushless_options

17
Wrg_0696C_ce_door_interlock_wiring_diagram_ac_brushless_sheet_1of3

18
Wrg_0696C_ce_door_interlock_wiring_diagram_dc_machine_sheet_2of3

19
Wrg_0696B_ce_door_interlock_wiring_diagram_4th_5th_axis_sheet_3of3

20
Wrg_0041F_ce_door_lock_2030-0A_wiring_diagram_1of3

21
Wrg_0041F_ce_door_lock_2030-0A_wiring_diagram_2of3

22
WRG_0040C_coolant_pump

23
24
 SECTION 2

Spindle

25
WRG_0023E_wye_delta_contactors

26
Wrg_0024A_spindle_motor_connection

27
Wrg_0026B_1980_0_15k_air_oil

28
WRG_0043A_encoder_cable_E5D

29
WRG_0046C_Tool_IO_switch_on_spindle
Connection of 1705-0A is the same for all
keyboards.
1090-5C and 1090-6C do not use 1705-0A board.
BLACK - J5-8
RED - J5-5

TOOL I/O
J2 J3 J2 J3
J5 J5

J6 J6
FADAL RED FADAL
1090-3B 1090-6C
1090-4B BLACK
1090-5C

J1 J1

REMOTE TURRET CCW

REMOTE TURRET CW
REMOTE TOOL IO
J7 J11 J12 J7 J11 J12

J14 Mount box to head cover with 4 screws.

Remove box from head cover before removing head cover.

HAMMOND ENCLOSURE #1590WLBFL (Paint white)

BLACK
RED
(Box is rated IP65.)

OTTO SWITCH #P3-D111129W

SHIELD
(Switch is rated IP67.)

RED +5V 2 Conductor Drill 0.625 in.

BLACK GND
RED SPINDLE TOOL I/O
with shield Drill for 1/4 in. pipe fitting
If VMC has BLACK SPINDLE TOOL I/O WIR-0277
REMOTE TOOL I/O
Remote Pendant, REMOTE TOOL I/O
(shield not used)
RED
connect remote TOOL I/O TO 1090
FADAL
BLACK TOOL I/O TO 1090
2 Conductor 1/4 in. Flex Conduit fitting WIR-0099
Tool I/O here. 1705-0A
with shield Fastened with 1/4 in. Flex Conduit Lock-Nut WIR-0049
Mount 1705-0A in pendant with standoffs or snap track. WIR-0277
SHIELD

1/4 in. Flex Conduit WIR-0123

approximately 6 ft. for VMC6535
approximately 4 ft. for VMC6030/8030
OR RED
BLACK
RED
BLACK
SHIELD SHIELD

Molex 03-09-1032
and 03-09-2032

Connectors located Cable 9 ft. overall

in spindle head
Cable 28 ft.

Installation procedure is given in FSP-W1042.

30
 SECTION 3

4th & 5th Axis/Servo Options

31
Wrg_0033A_dc_abaxis_for_ac

32
Wrg_0034A_dc_4axis_for_ac

33
Wrg_0014C_ac_4th_axis_for_ac_brushless_std_slant98

34
Wrg_0015_4th_5th_with_mechanical_limit_switch

35
Wrg_0016B_ac_4th_5th_axis_for_ac_brushless_std_slant98

36
Wir_0533_servo_coolant

37
Wrg_0179A_servo_turret_wiring_diagram

38
WRG_0179A_sht2of2_servo_turret_harness

39
WRG_0671A_4th_axis_harness_for_ac_brushless

40
 SECTION 4

Probes / Scales

41
Wrg_0003_ts27_probe

42
Wrg_0004_mp11_probe

43
Wrg_0005_mp12_24v_power_supply

44
Wrg_0006_mp11_ts27_with1570_1_ board

45
Wrg_0007B_mp12_ts27_with1570_1_board

46
Wrg_0008_mp12_omi_1

47
Wrg_0009_mp12_omi_ts27_1570_1

48
Wrg_0027A_scale

49
50
 SECTION 5

Options

51
WRG_0011C_sht1of2_hydro_sweep_3valves

HYDROSWEEP

HYDROSWEEP PUMP

52
WRG_0011A_sht2of2_hydro_sweep_harness

53
Wrg_0012C_hydro_sweep_6valves

HYDROSWEEP

HYDROSWEEP PUMP

54
Wrg_0013B_hydro_sweep_coolant_thru

COOLANT THRU HYDROSWEEP

3 8

COOLANT THRU PUMP HYDROSWEEP PUMP

55
Wrg_0022A_hydro_sweep_1990_1a_board

56
Wrg_0017B_pallet_changer

57
Wrg_0018B_pallet_changer_hydro_sweep

HYDRO SWEEP PUMP PALLET CHANGER

HYDRO SWEEP

58
Wrg_0037F_auger_washdown_coolantthru

AUGER MOTOR

AUGER

COOLANT THRU

WASH PUMP

WASHDOWN

59
Wrg_0693J_auger_washdown_wiring_diagram

AUGER M OTOR

AUG ER

W ASH PUMP

W ASH PUMP

60
WRG_0001K_Dual_Arm_Tool_Changer_1330-1

TOOL INSERTER INTERLOCK MUST BE

JUMPERED IF MACHINE IS NOT 50 TAPER.
SEE WRG-0047 FOR WIRING OF TOOL
INSERTER INTERLOCK. SET TO
1.1A 40 TAPER
1.6A HMC
3.5A 50 TAPER

1330-1B TOOL INSERTER INTERLOCK

2 1

PCB- 0213 J14

PCB-0245

OTHER OPTIONS

AUGER

WASHDOWN PUMP

SET TO
1.9A 40 TAPER
1.6A HMC
3.5A 50 TAPER

DRAWBAR SSR MUST BE

REPLACED BY JUMPER FOR
DUAL ARM TOOL CHANGER

61
WRG_0044D_6535_washdown

IF SIEMENS CONTROL - CONNECT TO 2010-0

J5-4(RED), 3(BLK)

WASHDOWN PUMP

HYDROSWEEP PUMP

62
WRG_0045B_CE_wiring_Hennig_Chip_Conveyor

TRANSFORMER

EMERGENCY STOP
NEXT TO EXIT CHUTE

EMERGENCY
AXIS STOP
10A 250V FOR CONVEYOR
CIRCUIT BREAKER ONLY
ELE-1300

TO HENNIG SPEED CONTROL

250V 2-PHASE PARTS LIST ON HENNIG CHIP CONVEYOR:

RECEPTACLE Emergency Stop Switch:
(HUBBELL 250V 2-PHASE Estop Button ELE-0674
HBL4560 PLUG Switch Body ELE-0673
or equiv.) (HUBBELL Contacts (2), Normally Closed ELE-0094
HBL4570C Cord Grips (2): WIR-0108
or equiv.) Finger Guard:
STM-1316
PARTS LIST IN ELECTRICAL CABINET: Box and Lid:
Contactor: STM-1317 & STM-1318
ABB B6-30-10, 120VDC coil ELE-1299
Circuit Breaker, 10A ELE-1300
DIN Rail HDW-0668
Receptacle:
Hubble HBL-4560 or equiv. WIR-0815
(250V 2-phase, twist-lock)
Receptacle is located where
auger receptacle went.

63
WRG_0047F_Remote_TurCW_TurCCW_for_50_Taper

1330-1B TOOL INSERTER INTERLOCK

2 1

PCB- 0245 J14

FACEPLATE FOR SWITCHES

CW
For 1330-1B and 21330-0A

2.4
connect to J14.

3 .2
For 1331-0B connect to TB1.

3.2

2.4

4
Enable

CCW

Do not remove wire from overload terminal 95.

Add wire to Turret Disable switch to terminal 95.

For 1330-1B and 21330-0A connect Interlock Override per note in 4C.
Remove wire from overload terminal 95 and insulate with heatshrink.
Wire from Turret Door Interlock Override switch connects to terminal 95.

Remove brown and white wires from J7-7 & -8.

Insulate wire ends with heatshrink. TOOL INSERTER
If there is a 2030 board, wires to 2030 J2-1 & -2 connect here. TURRET DISABLE
SWITCH
TURRET CW

TURRET DOOR
INTERLOCK OVERRIDE

TURRET CCW
Idec switches
This diagram covers the installation of the Remote Turret ClockWise
and CounterClockWise switches next to the tool turret and
associated wiring. Other wiring for the DATC has been omitted for
clarity.

Interlock switch:
Pizzato FR692-D1,
Omron D4DS-35FS,
or equivalent

64
Wrg_0050A_air_oil_system_50tap

65
Wrg_0051A_15_pin_connector_50tap

66
 SECTION 6

Pendant

67
WRG_0020D_pendant_wiring_1990_1_board

NOTE A
1990-1A J1 (16PIN IDC) TO 1090-3B J11, J12

1990-1A 1090-3B 1990-1A 1090-3B

J1-1 J12-6 BROWN J1-9 J11-8 PINK
J1-2 J12-5 YELLOW J1-10 J11-5 BLACK
J1-3 J12-1 RED J1-11 J11-9 BROWN
J1-4 J12-4 GREEN J1-12 J11-4 LIGHT BROWN
J1-5 J12-3 ORANGE J1-13 J11-11 GREY
J1-6 J12-8 WHITE J1-14 J11-10 WHITE
J1-7 J12-2 BLUE J1-15 J11-6 RED
J1-8 J12-7 VIOLET J1-16 J11-12 PINK
J12-9 GREEN
MPG J12-10 WHITE
J12-11 RED
J12-12 BLACK

1090-3B
OR
1090-6

68
WRG_0021B_1990_2_board_32mp

NOTE A
1990-1A J1 (16PIN IDC) TO 1090-3B J11, J12

1990-1A 1090-3B 1990-1A 1090-3B

J1-1 J12-6 BROWN J1-9 J11-8 PINK
J1-2 J12-5 YELLOW J1-10 J11-5 BLACK
J1-3 J12-1 RED J1-11 J11-9 BROWN
J1-4 J12-4 GREEN J1-12 J11-4 LIGHT BROWN
J1-5 J12-3 ORANGE J1-13 J11-11 GREY
J1-6 J12-8 WHITE J1-14 J11-10 WHITE
J1-7 J12-2 BLUE J1-15 J11-6 RED
J1-8 J12-7 VIOLET J1-16 J11-12 PINK
J12-9 GREEN
MPG J12-10 WHITE
J12-11 RED
J12-12 BLACK

FADAL
1090-4B
OR
1090-5C

69
WRG_0025B_pendant_wiring_1990_1_board_color_vga
NOTE A
1990-1 J1 (16PIN IDC) TO 1090-3 or 1090-6 J11, J12

1990-1A 1090-3B 1990-1A 1090-3B

J1-1 J12-6 BROWN J1-9 J11-8 PINK
J1-2 J12-5 YELLOW J1-10 J11-5 BLACK
J1-3 J12-1 RED J1-11 J11-9 BROWN
J1-4 J12-4 GREEN J1-12 J11-4 LIGHT BROWN
J1-5 J12-3 ORANGE J1-13 J11-11 GREY
J1-6 J12-8 WHITE J1-14 J11-10 WHITE
J1-7 J12-2 BLUE J1-15 J11-6 RED
J1-8 J12-7 VIOLET J1-16 J11-12 PINK
J12-9 GREEN
MPG J12-10 WHITE
J12-11 RED
J12-12 BLACK

FADAL
1920-1

1090-3B
OR

1090-6

70
Wrg_0028B_MPG

71
Wrg_0029A_disk_drive_1of2

72
Wrg_0029B_disk_drive_2of2

73
Wrg_0010C_ethernet

NOTE:
1. Install the Ethernet card into the PC chassis frame in 32MP
control.
2. Install the conntactors plate on the right bottom side of CNC
cabinet for standard sheet metal and on the left bottom side of
CNC cabinet for SLANT 98.
3. If the PC mother board is ETHERNET ready, connect the
ETHERNET cables to the appropriate terminals on mother
board.

74
Wrg_0052A_rmpg_euchner

75
WRG_0057B_pendant_wiring_LCD_monitor

NOTE A
WORK
LIGHT 1 WORK 1990-1A J1 (16PIN IDC) TO 1090-3B J11, J12
(EMC OPTIONAL) LIGHT 2 (optional)
1990-1A 1090-3B 1990-1A 1090-3B
J1-1 J12-6 BROWN J1-9 J11-8 PINK
J1-2 J12-5 YELLOW J1-10 J11-5 BLACK
J1-3 J12-1 RED J1-11 J11-9 BROWN
J1-4 J12-4 GREEN J1-12 J11-4 LIGHT BROWN
J1-5 J12-3 ORANGE J1-13 J11-11 GREY
J1-6 J12-8 WHITE J1-14 J11-10 WHITE
J1-7 J12-2 BLUE J1-15 J11-6 RED
J1-8 J12-7 VIOLET J1-16 J11-12 PINK
J12-9 GREEN
MPG J12-10 WHITE
J12-11 RED
J12-12 BLACK

FADAL
1990-1A

1090-3B
OR
1090-6

76
 SECTION 7

Transformers

77
Lbl_0026C_label_t818_transformer_340-510V

78
Lbl_0027D_label_t820_transformer_190-510V

79
Lbl_0278D_label_t818ce_transformer_340-510V

80
LBL_0279D_label_t812_transformer 240V

81
LBL_0280D_label_t812_transformer_single_phs_ac_240V

82
LBL_0285D_label_t812_transformer_single_phs_dc_240V

83
WRG_0042A_TransformerThermalSwitch

MATERIAL LIST:
Omron relay socket (#PYF14A-E) (ELE-1440)
Omron MY4N relay 110VAC coil (ELE-0072)
Selco thermal switches (2) (UP62-120C or UP72-120C)
(ELE-1441)
(Switches may be for any temperature rating from
110C to 120C)
16AWG brown wire (2 pieces 8.5 feet long)
18AWG white wire (1 piece 12 inches long)
18AWG brown wire (2 pieces, 15 and 10 inches)
Crimp connector (WIR-0190)
Loctite Blue RTV Silicone Adhesive

IF THERE IS A SPINDLE OVERLOAD RELAY,

WIRE AS BELOW.
TO 1100-1 TO RELAY ON TRANSFORMER

1. TURN OFF POWER.

2. ATTACH RELAY SOCKET TO UPPER DIN RAIL ON TRANSFORMER.
(ON T820, YOU MAY NEED TO SLIDE WAGO TERMINALS TO THE RIGHT.)
3. CONNECT BROWN WIRE MARKED "A16" TO THE LOAD SIDE OF THE A16 CIRCUIT BREAKER.
4. CONNECT WHITE WIRE MARKED "15" TO TERMINAL 15 ON THE TRANSFORMER.
5. FIND LOCATION WHERE THERMAL SWITCH WILL SLIP BETWEEN TRANSFORMER COILS
(SHOULD BE SNUG).
6. APPLY HIGH TEMPERATURE RTV SILICONE SEALANT TO THERMAL SWITCH AND
INSERT BETWEEN COILS OF TRANSFORMER. PUSH INTO POSITION WITH SMALL
SCREWDRIVER IF NEEDED.
7. APPLY ADDITIONAL HIGH TEMPERATURE RTV SILICONE SEALANT OVER SWITCH TO HOLD
SWITCH IN PLACE AND TO INSULATE IT FROM THE AIR ABOVE. BEAD ABOVE SWITCH SHOULD
BE AT LEAST 1/4" THICK.
7. IF VMC HAS A THERMAL OVERLOAD RELAY FOR THE SPINDLE MOTOR CONNECT THE TWO WIRES
MARKED "1100-1 TB2-26" AND "1100-1 TB2-30" AS SHOWN IN THE DOTTED BOX AND CONTINUE AT STEP 11.
8. ROUTE THE TWO WIRES MARKED "1100-1 TB2-26" AND "1100-1 TB2-30" TO THE 1100-1 BOARD.
9. REMOVE THE JUMPER WIRE FROM 1100-1 TB2 TERMINAL 26 TO 30.
10. CONNECT "TB2-26" WIRE TO TB2 TERMINAL 26 ON THE 1100-1 AND WIRE "TB2-30" TO
TERMINAL 30. (THIS IS WHERE YOU REMOVED THE JUMPER WIRE FROM.)
11. POWER ON MACHINE. RELAY SHOULD BE ON AND MACHINE SHOULD NOT BE IN EMERGENCY STOP.
WHEN THE TRANSFORMER EXCEEDS 130 DEGREES C, THE THERMAL SENSORS WILL OPEN, THE
RELAY WILL GO OFF, AND THE MACHINE WILL ENTER EMERGENCY STOP UNTIL THE TRANSFORMER
COOLS BELOW 90 DEGREES C.
12. TEST: REMOVE THE RELAY FROM THE SOCKET; VMC SHOULD GO INTO EMERGENCY STOP.
(SINCE THE TRANSFORMER WILL NOT NORMALLY REACH A TEMPERATURE TO TRIP THE THERMAL
SWITCHES, THIS IS THE ONLY WAY TO TEST THE WIRING.)

84
Wrg_0054A_6535_50tap_siemens810_Std

NOTE: - X, Y, Z AXES MOTOR - MTR-0224 1FT6086-8AC71-1AG0

- SPINDLE MOTOR - MTR-0225 1PH7167-2ND03-0DB0
- Y, Z AXES SIGNAL CABLE - WIR-0741 6FX5002-2CA31-1AE0
- X AXIS SIGNAL CABLE - WIR-0742 6FX5002-2CA31-1AJ0
- Y, Z AXES POWER CABLE - WIR-0861 6FX5002-5CA21-1AE0
- X AXIS POWER CABLE - WIR-0862 6FX5002-2CA21-1AJ0
- MAIN POWER DISCONNECT 100A ELE-1600

85
Wrg_0066A_6535_50tap_siemens810_rot_scale

NOTE: - X, Y, Z AXES MOTOR - MTR-0224 1FT6086-8AC71-1AG0

- SPINDLE MOTOR - MTR-0225 1PH7167-2ND03-0DB0
- Y, Z AXES SIGNAL CABLE - WIR-0741 6FX5002-2CA31-1AE0
- X AXIS SIGNAL CABLE - WIR-0742 6FX5002-2CA31-1AJ0
- Y, Z AXES POWER CABLE - WIR-0861 6FX5002-5CA21-1AE0
- X AXIS POWER CABLE - WIR-0862 6FX5002-2CA21-1AJ0
- A AXIS (VH65) - ROT-0431
- A/B AXIS (TR65) - ROT-0436
- MAIN POWER DISCONNECT 100A - ELE-1600

86
Wrg_0067_6535_40tap_siemens810_std

NOTE: -X, Y, Z AXES MOTOR - MTR-0224 1FT6086-8AC71-1AG0

-Y, Z AXES SIGNAL CABLE - WIR-0741 6FX5002-2CA31-1AE0
-X AXIS SIGNAL CABLE - WIR-0742 6FX5002-2CA31-1AJ0
-Y, Z AXES POWER CABLE - WIR-0861 6FX5002-5CA21-1AE0
-X AXIS POWER CABLE - WIR-0862 6FX5002-2CA21-1AJ0
- FOR VHT USE ELE-1164 SPINDLE POWER SECTION

87
Wrg_0068A_atc_wiring

88
 SECTION 8

Siemens

89
WRG_0002H_siemens_control_1of5

POWER SUPPLY MAY

BE 2015 BOARD
MOUNTED ON WHEN USING 2015 POWER SUPPLY,
2010 BOARD AUGER AND AIR OIL RECEIVE
POWER FROM J4 OF 2015.

FADAL 2010-1B

90
WRG_0002H_siemens_control_2of5

91
WRG_0002H_siemens_control_3of5

92
WRG_0002H_siemens_control_4of5_electrical

93
WRG_0001K_Dual_Arm_Tool_Changer_1330-1

TOOL INSERTER INTERLOCK MUST BE

JUMPERED IF MACHINE IS NOT 50 TAPER.
SEE WRG-0047 FOR WIRING OF TOOL
INSERTER INTERLOCK. SET TO
1.1A 40 TAPER
1.6A HMC
3.5A 50 TAPER

1330-1B TOOL INSERTER INTERLOCK

2 1

PCB- 0213 J14

PCB-0245

OTHER OPTIONS

AUGER

WASHDOWN PUMP

SET TO
1.9A 40 TAPER
1.6A HMC
3.5A 50 TAPER

DRAWBAR SSR MUST BE

REPLACED BY JUMPER FOR
DUAL ARM TOOL CHANGER

94
Wir_0019C_scale_cable_siemens

95
Wrg_0031A_mp12_probe_siemens

RENISHAW
OMI

96
Wrg_0035D_ts27_probe_siemens

97
Wrg_0036D_mp12_ts27_combo_siemens

98
Wrg_0038A_mp11_siemens

99
Wrg_0002I_siemens_control_5of5

100
WRG_0060A_Dual_Arm_Tool_Changer_Siemens

TOOL INSERTER INTERLOCK MUST

BE JUMPERED IF MACHINE IS NOT
50 TAPER.
SEE WRG-0047 FOR WIRING OF
TOOL INSERTER INTERLOCK.

OTHER OPTIONS

AUGER

WASHDOWN PUMP

DISCONNECT EXISTING DRAWBAR CABLE

IN SPINDLE MOTOR BOX.
INSTALL NEW DRAWBAR CABLE TO 1330-0 J2.

VMC MAY HAVE EITHER 2000-1 BOARD OR 1310-0.

IF NEITHER IS PRESENT JUMPER J6-7 TO J6-8 ON 1330-0.

DRAWBAR SSR MUST BE

REPLACED BY JUMPER FOR
DUAL ARM TOOL CHANGER
NOTE 1: REMOVE EXISTING WIRES FROM 1100-2 TB1 23 & 24,
AND SPLICE TO 1330-0 J7 1 & 2.

101
WRG_0039B_siemens_840D_1of2

102
WRG_0039B_siemens_840D_2of2

103
104
 SECTION 9

EMC

105
WRG_0048C_emc_1of4

106
WRG_0048C_emc_2of4

107
WRG_0048C_emc_sp_drive_315_3of4

108
WRG_0048C_emc_sp_drive_515_4of4

109
Wrg_0053A_emc_disk_drive_harness

110
WRG_0041F_ce_door_lock_2030-0A_wiring_diagram_1of3

111
WRG_0041F_ce_door_lock_2030-0A_wiring_diagram_2of3

112
WRG_0041F_ce_door_lock_EMC_2030-0A_wiring_diagram_3of3

YASKAWA GPD315

S5 S6 S7 P1 P2 R+ R- FS FR FC

MA MB MC S1 S2 S3 S4 SC PC S+ S- AM AC RP

YASKAWA GPD515
26 27 33
11 12 13 14 15 16 17 25 26 27 33

1 2 3 4 5 6 7 8 21 22 23 22 23

113
WRG_0049B_emc_4th_axis

114
 SECTION 10

Chip Conveyor

115
WRG_0045B_CE_wiring_Hennig_Chip_Conveyor

TRANSFO RM ER

EM ERG ENCY STOP

N E X T T O E X IT C H U T E

EMERGENCY
A X IS STO P
1 0A 2 50V FO R CO NVEYO R
C IR C U IT B R E A K E R O N LY
E L E -1 300

T O H E N N IG S P E E D C O N T R O L

2 50V 2 -P H A S E P A R T S L IS T O N H E N N IG C H IP C O N V E Y O R :
R E C E P T A C LE E m ergen cy S to p S w itch:
(H U B B E L L 2 50V 2-P H A S E E stop B utton E LE -067 4
H B L4560 P LU G S w itch B ody E L E -06 73
o r e quiv.) (H U B B E L L C on tacts (2), N o rm ally C lo sed E L E -009 4
H B L45 70C C o rd G rips (2): W IR -0108
o r e quiv.) F ing er G ua rd:
S T M -13 16
P A R T S L IS T IN E LE C T R IC A L C A B IN E T : B ox a nd Lid:
C on ta cto r: S T M -13 17 & S T M -1318
A B B B 6 -3 0-1 0, 120 V D C co il E L E -1299
C ircuit B rea ker, 1 0A E LE -1300
D IN R ail H D W -06 68
R ecep tacle:
H u bble H B L-4 560 o r e quiv. W IR -08 15
(2 50V 2-pha se, tw ist-lock)
R e cep tacle is lo cated w h ere
au ger re ceptacle w e nt.

116
WRG_0062A_US wiring_Hennig_Chip_Conveyor

TRANSFORMER

250V 2-PHASE 250V 2-PHASE

RECEPTACLE PLUG
(HUBBELL (HUBBELL
HBL4560 HBL4570C
or equiv.) or equiv.)

10A 250V
CIRCUIT BREAKER
ELE-1300
TO HENNIG SPEED CONTROL

PARTS LIST IN ELECTRICAL CABINET:

Contactor:
ABB B6-30-10, 120VDC coil ELE-1299
Circuit Breaker, 10A ELE-1300
DIN Rail HDW-0668
Receptacle:
Hubble HBL-4560 or equiv.
(250V 2-phase, twist-lock)
Receptacle is located where
auger receptacle went.

117
WRG_0063A_CE_wiring_Siemens_Hennig_Chip_Conveyor

TRANSFORMER

EMERGENCY STOP
NEXT TO EXIT CHUTE

EMERGENCY
STOP
10A 250V FOR CONVEYOR
CIRCUIT BREAKER ONLY
ELE-1300

TO HENNIG SPEED CONTROL

250V 2-PHASE PARTS LIST ON HENNIG CHIP CONVEYOR:

RECEPTACLE Emergency Stop Switch:
(HUBBELL 250V 2-PHASE Estop Button ELE-0674
HBL4560 PLUG Switch Body ELE-0673
or equiv.) (HUBBELL Contacts (2), Normally Closed ELE-0094
HBL4570C Cord Grips (2): WIR-0108
or equiv.) Finger Guard:
STM-1316
PARTS LIST IN ELECTRICAL CABINET: Box and Lid:
Contactor: STM-1317 & STM-1318
ABB B6-30-10, 120VDC coil ELE-1299
Circuit Breaker, 10A ELE-1300
DIN Rail HDW-0668
Receptacle:
Hubble HBL-4560 or equiv. WIR-0815
(250V 2-phase, twist-lock)
Receptacle is located where
auger receptacle went.

118
WRG_0083A_sht1of2_104D_US wiring_Hennig_Chip_Conveyor

P A R T S LIS T IN E LE C T R IC A L C A B IN E T:
C o ntactor:
A B B B 6 -3 0-10 , 120V D C coil E LE -1299 TRANSFORM ER
C ircuit B reake r, 1 5A Q O U 315, E LE -1338
D IN R a il H D W -06 68
R e lay an d S o cket:
O m ron M Y 4 N , 120 V A C , E LE -0072
O m ron P Y F 14A -E , E LE -1440
R e ceptacle:
H u bble H B L -4 560 or equ iv. E LE -0815
(250V 2-ph ase, tw ist-lock)
R e ceptacle is loca ted w here
aug er receptacle w ent.
2 50V 2-P H A S E 250V 2-P H A S E
R E C E P T A C LE P LU G
(H U B B E L L (H U B B E LL
H B L4560 H B L4 570C
o r eq uiv.) or eq uiv.)

15A 250V
C IR C U IT B R E A K E R
Q O U -315
E LE -1338 T O H E N N IG S P E E D C O N TR O L

21101
1 2 3 4 5 7 8 9 10
T B1 G ND X A X IS Y A X IS Z A X IS B A XIS A A X IS ESTOP

TB2
C1 C2
1
F2 3
2

F2 5 3
F 17 4
K1 K2
1 2 3 4 5 6 7 8

M -R E S E T 5
SENSOR INPUTS (21060)

F2 9
6
7
F4 2 8
M FU N C T 1 9
F2 7 10
M FU N C T 2 11
F4 3 12
TB3
13
D S 27 F3 0 14
K 27 RET S LID E M O T O R TURRET MO TOR
D S 28 F3 1 15
K 28 16 T B1 C B1 F8
120 V A C 1 2.5 A K 14
CB4 2.5 A 17 2 S L ID E M O TO R
K6
18 3 K13
D S 15
F9 RET 4 2.5 A F6
C B2 S L ID E IN
K 15 19 5
D S 31 F4 0 20 6 K12
K 31 1 20V A C 7 TU R R E T M O TO R
D S 32 F4 1 21 8 K5 K11
K 32 22 9 TU R R E T R E V
F1 8 23 10
D S 22 K29
24 11 K 33 F 32
K 22 25 12 CONVEYOR
D S 20 F1 4
26 13 F13 K19
J8

K 20 27 14
F2 2 W A Y L U BE
CAN CONNECTOR

D S 26
28 15
K 26 29 16 F33 K30
W ASHDOW N
30 17
CB7 2.5 A K4 F15 K21
31 S P IN D LE A IR
32
18
D S 25 F2 1
33 19 K9
K 25 S P IN D LE R E V
34 20
J7

D S 10 F3 4
J5 RET K7
K 10 21 K3
35
PALLET CHANGER

F1 0 S P IN D LE FW D
D S 16
36
22 F20 K24
K 16 120 V A C
D R AW B A R
DS8 RET 23 F 28
K8 F4 4 37 24 F19 K23
D S 17 38 25 O R IE N TA TIO N
K 17 F1 1
120 V A C 26
C B 16 RET 27
J1 TO 2 1102 J2 39 28
10 A 40
120 V A C
29
30
F 24
21102
F4 J1
J3 J4 RET 31
32 10 A +5V
TB4 TB6
GND +5V 120V RET TB6 C B 26
1 2 3 4
R E T 1 20V A C

119
WRG_0083A_sht2of2_CE_wiring_Hennig_Chip_Conveyor 104D

1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12
15A 250V
J101
J9
J102 J103
K106 CIRCUIT BREAKER
K107 QOU-315
ELE-1338 18 AWG BLACK B12 TRANSFORMER
R122
K108
18 AWG BLACK A12
R48

K1

22000-1
J4

TB1 TB3 TB5

J3
TB2
250V 2-PHASE

1
2
3
4
5
6
7
8
9
10
11
12
13
TOOL14

15
16
17
LEFT RIGHT FRONT

RECEPTACLE
(HUBBELL
HBL4560
or equiv.)
EMERGENCY STOP
NEXT TO EXIT CHUTE

250V 2-PHASE
AXIS PLUG
(HUBBELL
HBL4570C
or equiv.)

EMERGENCY
STOP
18 AWG BLACK FOR CONVEYOR
ONLY

21101
1 2 3 4 5 7 8 9 10
TB1 GND X AXIS Y AXIS Z AXIS B AXIS A AXIS ESTOP

C1 C2
TB2
1
F23
2 TO HENNIG SPEED CONTROL
F25 3
F17 4
K1 K2
1 2 3 4 5 6 7 8

M-RESET 5
SENSOR INPUTS (21060)

PARTS LIST IN ELECTRICAL CABINET: PARTS LIST ON HENNIG CHIP CONVEYOR:

F29
6
7
F42 8
MFUNCT 1
F27
9
10
Contactor: Emergency Stop Switch:
TB3
MFUNCT 2
F43
11
12 ABB B6-30-10, 120VDC coil ELE-1299 Estop Button ELE-0674
13 SLIDE MOTOR TURRET MOTOR
DS27
K27
F30 14
RET TB1 CB1 F8
Circuit Breaker, 15A QOU315, ELE-1338 Switch Body ELE-0673
DIN Rail HDW-0668 Contacts (2), Normally Closed ELE-0094
DS28 F31 15 1 K14
2.5 A
K28 SLIDE MOTOR
16 2 K6
120VAC 3
CB4 2.5 A 17
18
4
5 CB2
2.5 A F6 K13
SLIDE IN Relay and Socket: Cord Grips (2): WIR-0108
K12
Omron MY4N, 120 VAC, ELE-0072 Finger Guard:
F9 RET
DS15 6
K15 19 7 TURRET MOTOR
DS31 F40 20 8 K11
DS32
K31
F41
120VAC
21
9
10
K5
TURRET REV Omron PYF14A-E, ELE-1440 STM-1316
K29

DS22
K32
F18
22
23
11
12
K33 F32
CONVEYOR Receptacle: Box and Lid:
24 13 K19
DS20
K22
F14 25
26
14
15
F13
WAY LUBE Hubble HBL-4560 or equiv. WIR-0815 STM-1317 & STM-1318
J8

K20 K30
F22 27 16 F33
(250V 2-phase, twist-lock)
CAN CONNECTOR

DS26 WASHDOWN
28
K26 29
17
F15 K21

CB7 2.5 A
30 18
K4
SPINDLE AIR Receptacle is located where
K9
DS25 F21
31
32
19
20 SPINDLE REV auger receptacle went.
33 K7
K25 21 K3
34
J7

DS10 F34 SPINDLE FWD

J5 RET
K10 35 22 F20 K24
PALLET CHANGER

F10
DS16 DRAWBAR
36 23
K16 F28
120VAC 24 F19 K23
DS8 RET 25 ORIENTATION
K8 F44 37 26
DS17 38 27
120VAC 28
J1
K17
TO 21102 J2
CB16
F11
RET
39
29
30
F24
21102
10 A F4 J1
40 31
120VAC 32 10 A +5V
J3 J4 RET
TB6 CB26
TB4 TB6
1 2 3 4
GND +5V 120V RET RET 120VAC

120
 SECTION 11

Washdown

121
WRG_0037F_auger_washdown_coolantthru

A U G E R M O TO R

AUGER

C O O LA N T T H R U

W ASH PUMP

W ASHDOW N

122
WRG_0044D_6535_washdown

IF S IE M E N S C O N TR O L - C O N N EC T TO 2010-0
J5-4(R E D ), 3(BLK)

W ASH D O W N PU M P

H Y D R O S W EE P P U M P

123
Wrg_0081X_15of22_hmc_wash_conv_cool

124
WRG_0082X_104D_wash

125
WRG_0693J_auger_washdown_wiring_diagram

AUGER MOTOR

AUGER

W ASH PUMP

WASH PUMP

126
127
128
 SECTION 12

104D

129
Wrg_0069A_01of12_104d_21101_std

130
Wrg_0069A_02of12_104d_21102_std

131
Wrg_0069A_03of12_104d_21060_std

CONNECTOR J1
PIN SIGNAL

1 SLIDE EXTENDED
2 TURRET COUNT
3 SPINDLE ORIENTED
4 SLIDE HOME
5 EXT SLIDE HOLD
6 SCALE ERROR
7 PROBE
8 OVER 700 IPM
9 ORIENTATION ARM
CONNECTORS TABLE
10 LOW RANGE
11 SPARE PIN SENSOR
12 AIR/OIL
J9/J9A 1-SH, 2-BLK, 3-RED DRAWBAR
13 ATC FAULT
J9/J9D 10-SH, 11-BLK, 12-RED HI RANGE
14 DRAWBAR DOWN
15 HI RANGE
J10/J10C 7-SH, 8-BLK, 9-RED SPINDLE ORIENTED
16 OILER LOW
17 SPARE
J11/J11B 4-SH, 5-BLK, 6-RED LOW RANGE
18 SPARE
J11/J11C 7-SH/BLK, 8-RED ATC FAULT
19 +5V
J11/J11D 10-ORANGE, 11-RED OILER LOW
20 +5V
21 +5V
J12/J12A 1-SH, 2-BLK, 3-RED SLIDE EXTENDED
22 +5V
J12/J12B 4-SH, 5-BLK, 6-RED SLIDE HOME
23 COM
J12/J12C 7-SH, 8-BLK, 8-RED TURRET COUNT
24 COM
25 COM
J13/J13C 7-SH/BLK, 8-RED EXT SLIDE HOLD/DOOR INTERLOCK
26 COM

132
Wrg_0069A_04of12_104d_pumps_std

Recepticles are located on

coolant tank lid junction box.

133
Wrg_0069A_05of12_104d_amp_std

134
Wrg_0069A_06of12_104d_dc_power_supply_std

135
Wrg_0069A_07of12_104d_nmsbx1_std

DIGITAL OUTPUTS DIGITAL INPUTS

NMEBX X4 NMEBX X5

PIN PIN
2 TO POWER CONNECTOR +12V 2 TO FRONT PANEL, DIGITAL IN PIN 1 (ORIENTATION MAGNET)
3 TO POWER CONNECTOR 0V 3 TO nmEBX 1 X4-21, 0V
8 TO nmEBX 2 X4-8, +12V
9 TO nmEBX 2 X4-9, 0V
20 TO nmEBX 1 X4-23, +12V
21 TO nmEBX 1 X5-3, 0V
23 TO nmEBX 1 X4-20, +12V
25 TO FRONT PANEL, DIGITAL OUT PIN 1 (AMP INHIBIT)

136
Wrg_0069A_08of12_104d_nmebx2_std

137
Wrg_0069A_09of12_104d_box_panel_std

138
Wrg_0069A_10of12_104d_raptor_std

C O N N E C T O R S D E S C R IP T IO N

J1 KEYBOARD
J2 CPU FAN
J5 POW ER
J6 MOUSE
J7 COM1
J8 COM2
J10 PARALLEL
J11 USB A&B
J12 P R IM A R Y ID E
J13 S E C O N D A R Y ID E
J18 E TH E R N E T R J45
J26 VGA

139
Wrg_0069A_11of12_104d_24vdc_power_supply_std

140
Wrg_0069A_12of12_104d_21290_brake_board

141
Wrg_0070A_1of5_104d_can_ethernet_usb_cable

142
Wrg_0070A_2of5_104d_in_out_nmebx

143
Wrg_0070A_3of5_104d_keyboard_mause_cable

MOUSE CON. 10pin

PIN SIGNAL
1 CLOCK
6 +5V
8 DATA
9 GROUND
10 MECHANICAL KEY

KEYBOARD CON. 16pin

PIN SIGNAL
11 DATA
12 CLOCK
13 KEYBOARD GROUND
14 +5V

144
Wrg_0070A_4of5_104d_power_harness_internal

145
Wrg_0070A_5of5_104d_vga_serial_parallell_cable

146
WRG_0074X_1of4_104d_control_cable

147
WRG_0074X_2of4_104d 21060 to 21101 21101 to 21102 cable

148
WRG_0074X_3of4_104d can vga usb cable

149
WRG_0074X_4of4_104d motor signal power cable

150
WRG_0075X_1of6_104D_trans240

10HP SPINDLE MOTOR ELE-1877 50A

15HP SPINDLE MOTOR ELE-1908 70A

INPUT JUMPER AC INPUT

VOLTAGE
190 NONE 2
200 2-7 8
210 2-5 6
230 2-6 7
240 2-6 8
250 2-5 7
260 2-5 8

151
WRG_0075X_2of6_104D_trans480

10H P SPIN DLE M O TO R ELE- 1511 30A

15H P SPIN DLE M O TO R ELE- 1909 40A

IN P UT JUM PER AC INPUT

VO LTAG E
190 N O NE 2
200 2-7 8
210 2-5 6
230 2-6 7
240 2-6 8
250 2-5 7
260 2-5 8
340 N O NE 3
350 3-7 8
360 3-5 6
380 3-6 7
390 3-6 8
400 3-5 7
410 3-5 8
440 N O NE 4
450 4-7 8
460 4-5 6
480 4-6 7
490 4-6 8
500 4-5 7
501 4-5 8

152
WRG_0075X_3of6_104D_transVHT

20HP SPINDLE MOTOR ELE- 1910 90A

153
WRG_0075X_4of6_104D_transCE

10HP SPINDLE MOTOR ELE- 1909 40A

15HP SPINDLE MOTOR ELE- 1909 40A

INPUT JUMPER AC INPUT

VOLTAGE
190 NONE 2
200 2-7 8
210 2-5 6
230 2-6 7
240 2-6 8
250 2-5 7
260 2-5 8
340 NONE 3
350 3-7 8
360 3-5 6
380 3-6 7
390 3-6 8
400 3-5 7
410 3-5 8
440 NONE 4
450 4-7 8
460 4-5 6
480 4-6 7
490 4-6 8
500 4-5 7
501 4-5 8

154
WRG_0075X_5of6_104D_transVHTCE

20HP SPINDLE MOTOR ELE- 1910 90A

155
WRG_0075X_6of6_104D_trans_single_ph

10HP SPINDLE MOTOR ELE- 1908 70A

15HP SPINDLE MOTOR ELE- 1910 90A

156
WRG_0077X_01of02_104D_21330

NOTE: UNNAM ED W IRES AND CABLES BELONG TO DATC HARNESS

157
WRG_0077X_02of02_104D_datc

INTERNAL HARNESS (POWER AND SIGNAL) - WIR-0886 std sheet metal

WIR-0885 slant sheet metal

NOTE: - TOOL CHANGER JUNCTION BOX IS

MOUNTED ON TOOL CHANGER.

158
WRG_0078X_104D_atc

159
WRG_0079X_104D_spindle_drive

VMC-2016L, 3016L, 2216

3016, 4020 STD 10000 RPM INV-0041
VMC-2216, 3016, 3020,4020
4525, 6030, 8030 10000 RPM INV-0020

SPINDLE MOTOR CONNECTIONS

SEE WIRING DIAGRAMS: WRG-0023(WYE DELTA)
WRG-0024

VMC-2216, 3016, 3020,4020

4525, 6030, 8030 10000 RPM INV-0056

SPINDLE MOTOR CONNECTIONS

SEE WIRING DIAGRAMS: WRG-0023(WYE DELTA)
WRG-0024

160
WRG_0080X_104D_lube_pump

161
WRG_0082X_104D_wash

L o ca te d a t th e b o tto m
o f C N C ca b in e t.

T E R M IN A L B L O C K
L o ca te d a t C o o la n t
ta n k lid .

162
WRG_0083A_sht1of2_104D_US wiring_Hennig_Chip_Conveyor

P A R T S L IS T IN E L E C T R IC A L C A B IN E T :
C o n ta cto r:
A B B B 6 -3 0 -1 0 , 1 2 0 V D C co il E L E -1 2 9 9 TRANSFO RM ER
C ircu it B re a ke r, 1 5 A Q O U 3 1 5 , E L E -1 3 3 8
D IN R a il H D W -0 6 6 8
R e la y a n d S o cke t:
O m ro n M Y 4 N , 1 2 0 V A C , E L E -0 0 7 2
O m ro n P Y F 1 4 A -E , E L E -1 4 4 0
R e c e p ta cle :
H u b b le H B L -4 5 6 0 o r e q u iv. E L E -0 8 1 5
(2 5 0 V 2 -p h a se , tw ist-lo ck)
R e ce p ta cle is lo ca te d w h e re
a u g e r re ce p ta cle w e n t.
2 5 0 V 2 -P H A S E 2 5 0 V 2 -P H A S E
R EC EP TAC LE PLUG
(H U B B E L L (H U B B E L L
H BL4560 H B L4570C
o r e q u iv.) o r e q u iv.)

15A 250V
C IR C U IT B R E A K E R
Q O U -3 1 5
E L E -1 3 3 8
T O H E N N IG S P E E D C O N T R O L

21101
1 2 3 4 5 7 8 9 10
TB1 GND X A X IS Y A X IS Z A X IS B A X IS A A X IS EST OP

TB2
C1 C2
1
F23
2

F25 3
F17 4
K1 K2
1 2 3 4 5 6 7 8

M -R E S E T 5
SENSOR INPUTS (21060)

F29
6
7
F42 8
MFUNCT 1 9
F27 10
MFUNCT 2 11
F43 12
TB3
13
D S27 F30 14
K27 RET S L ID E M O T O R TUR RE T M O TO R
D S28 F31 15
K28 16 TB1 CB1 F8
120V A C 1 2 .5 A K 14
CB4 2 .5 A 17 2 S L ID E M O T O R
K6
18 3 K 13
D S15
F9 RET 4 2 .5 A F6
CB2 S L ID E IN
K15 19 5
D S31 F40 20 6 K 12
K31 120V AC 7 TU R RET M O TOR
D S32 F41 21 8 K5 K 11
K32 22 9 TU RR ET REV
F18 23 10
D S22 K 29
24 11 K 33 F32
K22 25 12 CONVEYOR
D S20 F14
26 13 F13 K 19
J8

K20 27 14
F22 W AY LU B E
CAN CONNECTOR

D S26
28 15
K26 29 16 F33 K 30
W ASHDOW N
30 17
CB7 2 .5 A F15 K 21
K4
31 S P IN D L E A IR
32
18
D S25 F21
33 19 K9
K25 S P IN D L E R E V
34 20
J7

D S10 F34
J5 RET K7
K10 21 K3
35
PALLET CHANGER

F10 S P IN D L E F W D
D S16
36
K16 120V A C 22 F20 K 24
DRAW BAR
DS8 RET 23 F28
K8 F44 37 24 F19 K 23
D S17 38 25 O R IE N T A T IO N
K17 F11
120V A C 26
CB16 RET 27
J1 TO 21102 J2 39 28
10 A 40
120V A C
29
30
F24
21102
F4 J1
J3 J4 RET 31
32 10 A +5V
TB4 TB6
GND +5V 120V RET TB6 C B 26
1 2 3 4
R E T 1 20 V A C

163
WRG_0083A_sht2of2_CE_wiring_Hennig_Chip_Conveyor 104D

1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12
15A 250V
J 1 01
J9
J 1 02 J1 03
K106 C IR C U IT B R E A K E R
K107 Q O U -3 1 5
E L E -1 3 3 8 18 AW G BLACK B12 TRANSFORM ER
R 122
K108
18 AW G BLACK A12
R 48

K1
22000-1

J4

TB1 TB3 TB5

J3
TB2
2 5 0 V 2 -P H A S E
1
2
3
4
5
6
7
8
9
10
11
12
13
14

15
16
17
TOOL

LEFT R IG H T F R O N T

R ECEPTAC LE
(H U B B E L L
H BL4560
o r e q u iv.)
EM ERG ENCY STOP
N E X T T O E X IT C H U T E

2 5 0 V 2 -P H A S E
A X IS PLUG
(H U B B E L L
H BL4570C
o r e q u iv.)

EMERGENCY
STOP
18 AW G BLACK FOR CONVEYOR
O NLY

21101
1 2 3 4 5 7 8 9 10
TB1 GND X A X IS Y A X IS Z A X IS B A X IS A A X IS ESTOP

C1 C2
TB2
1
F23
2 T O H E N N IG S P E E D C O N T R O L
F25 3
F17 4
K1 K2
1 2 3 4 5 6 7 8

M -R E S E T 5
SENSOR INPUTS (21060)

P A R T S L IS T IN E L E C T R IC A L C A B IN E T : P A R T S L IS T O N H E N N IG C H IP C O N V E Y O R :
F29
6
7
F42 8
MFUNCT 1
F27
9
10
C o n ta c to r: E m e rg e n cy S to p S w itch :
TB3
MFUNCT 2
F43
11
12 A B B B 6 -3 0 -1 0 , 1 2 0 V D C co il E L E -1 2 9 9 E s to p B u tto n E L E -0 6 7 4
13 S L ID E M O T O R TU RR ET M O TOR
D S 27
K27
F30 14
RET TB1 CB1 F8
C ircu it B re a k e r, 1 5 A Q O U 3 1 5 , E L E -1 3 3 8 S w itch B o d y E L E -0 6 7 3
D IN R a il H D W -0 6 6 8 C o n ta cts (2 ), N o rm a lly C lo se d E L E -0 0 9 4
D S 28 F31 15 1 K 14
2 .5 A
K28 S L ID E M O T O R
16 2 K6
120VAC 3
CB4 2 .5 A 17
18
4
5 CB2
2 .5 A F6 K13
S L ID E IN R e la y a n d S o cke t: C o rd G rip s (2 ): W IR -0 1 0 8
K12
O m ro n M Y 4 N , 1 2 0 V A C , E L E -0 0 7 2 F in g e r G u a rd :
F9 RET
D S 15 6
K15 19 7 TUR RET MO TO R
D S 31 F40 20 8 K11

D S 32
K31
F41
120VAC
21
9
10
K5
TURRET REV O m ro n P Y F 1 4 A -E , E L E -1 4 4 0 S T M -1 3 1 6
K29

D S 22
K32
F18
22
23
11
12
K33 F32
CO NVEYO R R e c e p ta cle : B o x a n d L id :
24 13 K19
D S 20
K22
F14 25
26
14
15
F13
W A Y LU BE H u b b le H B L -4 5 6 0 o r e q u iv. W IR -0 8 1 5 S T M -1 3 1 7 & S T M -1 3 1 8
J8

K20 K30
F22 27 16 F33
(2 5 0 V 2 -p h a s e , tw ist-lo ck)
CAN CONNECTOR

D S 26 W ASHD OW N
28
K26 29
17
F15 K21

CB7 2 .5 A
30 18
K4
S P IN D L E A IR R e c e p ta c le is lo ca te d w h e re
K9
D S 25 F21
31
32
33
19
20 S P IN D L E R E V a u g e r re c e p ta cle w e n t.
K25 21 K3 K7
34
J7

D S 10 F34 S P IN D L E F W D
J5 RET
K10 35 22 F20 K24
PALLET CHANGER

F10
D S 16 DRAW BAR
36 23 F28
K16 120VAC 24 F19 K23
D S8 RET 25 O R IE N T A T IO N
K8 F44 37 26
D S 17 38 27
120VAC 28
J1
K17
TO 21102 J2
C B 16
F11
RET
39
29
30
F24
21102
10 A F4 J1
40 31
120VAC 32 10 A +5V
J3 J4 RET
TB6 C B26
TB4 TB6
1 2 3 4
GND + 5V 120V RET R E T 1 20 V A C

164
Wrg_0084_104d_pendant_21091

165
WRG_0087A_CE_Interlock_Wiring_Diagram_104D
SPINDLE MOVING
SPINDLE ENABLED
PALLET MOVING

INTERLOCKS SHOWN IN DOOR-CLOSED STATE.

FRONT DOOR 8 CONDUCTOR, 20 AWG min.
4 CONDUCTOR, 20 AWG min.

WHITE-BLK

BROWN 5
BROWN 6
BROWN 7
BROWN 8
PINS SOCKETS
ORANGE

WHITE 9
BROWN 10
ORANGE

BROWN 1

BROWN 3
WHITE 4
GREEN

WHITE 2

BROWN 11
WHITE

BLACK 1
GREEN 2
WHITE 3
RED 4

WHITE 12
BLACK

BLACK

BLACK
BLUE

RED

RED
GREEN
WHITE-BLK WHITE

2 GREEN

2 GREEN

2 CONDUCTOR, 22 AWG min.

1 BLACK

1 BLACK
3 WHITE

3 WHITE
RED-BLK RED

4 RED

4 RED

BROWN 18 AWG

WHITE 18 AWG
BLACK BLACK
BROWN 18 AWG
RED RED
BLUE

BLACK
RED
RED-BLK

GREEN GREEN

WHITE WHITE
1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 BROWN 18 AWG
J8 J7
J101 J102 J103
12 3 4 1 2 3 4 J9 K106 2.5 SPINDLE
J9
J7 J8
J5 K107
J1

J2 R122
J9 J9A (This diagram only shows the wiring
J6 K108 J9B relevant to the CE door interlocks.

BLACK J2-3
J3
SHIELD J3-12 See VMC wiring diagram for all other wiring.)

RED J2-2
12
GREEN J3-11 TOOL 11
J9C
10
WHITE J3-9 RIGHT 9 J9D
RED J3-7 LEFT
8
7
R48 J10 J10A
6 J5
BLACK J3-5 FRONT 5 SPARE

BLACK J3-4
ALL
4
3
2 K1 OUT J10C
HOLD
RED J3-3 1
J10C
J2

22000-1 Generates its own 5V

J2

22000-1
BLACK J3-2
J4

FROM 21101 j9
21550-0C
TO 22000 J101-4

BROWN 18 AWG min.

BROWN 18 AWG min.

RED J3-1 J3
TO 22000 J101-5
J11 J11A
J4 SPINDLE
OUT
J11B BLACK J10C-1
21550 1 2 3 WHITE J10C-2
(This diagram only shows the wiring J1 RED J10C-3
J11C
relevant to the CE door interlocks.

SENSOR INPUTS
J11D
GREEN J12 J12A SHIELD J10C-4
See VMC wiring diagram for all other wiring.) J12B

21060-0
LEFT SIDE DOOR WHITE

3 CONDUCTOR, 22 AWG min.

TB1 TB3 TB5 J12C
BLACK J3 J4
J13 J13A
J12D
BLACK RED J13B
BROWN TB2 PROBE
OUT

10
11
12
TOOL13
14

15
16
17
1
2
3
4
5
6
7
8
9
1 2 3 4 5 6
3 2 1 J13C
LEFT RIGHT FRONT J13D
BLUE
WHITE J3 J4 TO 22000 TB5 J13C

BROWN 18 AWG min.

GREEN
WHITE
TO 22000 TB1

RED 2

n.c. 6
BLACK 1

WHITE 3
GREEN 4
SHIELD 5
RIGHT SIDE DOOR

SHIELD J13C-4
#1
#2
#3
#4
#5
#6
#7
#8
#9
#10
#11
#12

#16
#17

BLACK J13C-1
RED J13C-2
BLACK

GREEN

GREEN

GREEN

BLACK
BLACK

BLACK

BLACK
WHITE

WHITE

WHITE
BLACK RED

RED 2

RED 2
BLACK 3
BLACK 3
RED
AXIS
RED

RED

RED
BROWN
4 CONDUCTOR, 22 AWG
2 CONDUCTOR, 22 AWG
BLUE
4 CONDUCTOR, 22 AWG
WHITE

DATC ON
WHITE 18 AWG min.
or BROWN 18 AWG min.

GENEVA SLIDE MOVING PALLET CHANGER - 21103

2 CONDUCTOR, 22 AWG min.

(This diagram only shows the wiring relevant to the CE door interlocks.
DATC - 21330 21102 21101 See pallet changer wiring diagram for all other wiring.)

#8

#9
(This diagram only shows the wiring relevant to (This diagram only shows the wiring relevant (This diagram only shows the wiring
the CE door interlocks.) relevant to the CE door interlocks. FADAL 21103

#10
to the CE door interlocks.

BROWN 18 AWG min.

WHITE 18 AWG min.

See DATC wiring diagram for all other wiring. See VMC wiring diagram for all other wiring.) See VMC wiring diagram for all other wiring.)
21101
1 2 3 4 5 7 8 9 10
TB1 ESTOP
SPINDLE
GND X AXIS Y AXIS Z AXIS B AXIS A AXIS

C1 C2 TB2
#1 ORIENTATION
1 SENSOR
F23
2 #2
F25 3 #2
F17 4
K1 K2

1 2 3 4 5 6 7 8
M-RESET 5
SENSOR INPUTS (21060)

F29
6
#7 BROWN 18 AWG min. #1
7
F42 8
J7 #7 MFUNCT 1 9 #8 WHITE 18 AWG min.
F27 10
21330-0

MFUNCT 2 11
J7 #8 F43 12
TB3
DS27 F30
13 F42 - 3A FUSE
SLIDE MOTOR TURRET MOTOR 14
K27 RET
TB1 CB1 F8
DS28 F31 15
#2 1 2.5 A K14
SLIDE MOTOR
K28 16
2 120VAC
J6 #7 K6 CB4
#4 3
4 2.5 A F6 K13 2.5 A 17
18
CB2 SLIDE IN F9
5 DS15 RET
6 K12 19
K15
TOOL INSERTER INTERLOCK

7 TURRET MOTOR DS31 F40 20

8 K5 K11 K31 120VAC
9 TURRET REV DS32 F41 21
10 K32 22
11 F32 K29 23
K33 DS22 F18
CONVEYOR 24
12
13 K22 25
F13 K19 DS20 F14
14 WAY LUBE 26
J8

This diagram only shows the wiring

15 K20 27
F22
CAN CONNECTOR

K30 DS26
16 F33 28
WASHDOWN K26 29
17

relevant to the CE door interlocks.

K4 F15 K21 30
SPINDLE AIR CB7 2.5 A
18 31
19 K9 32
DS25 F21

See VMC wiring diagram for all other wiring.

SPINDLE REV 33
20 K25
34
J7

21 K3 K7 DS10 F34
SPINDLE FWD J5 RET
K10 35
PALLET CHANGER

22 F20 F10
K24 DS16
36
23 DRAWBAR K16 120VAC
F28
24 F19 K23 DS8 RET
25 ORIENTATION K8 F44 37
26 DS17 38
27 K17 F11
120VAC
28 RET
29
30
F24
21102 J1 TO 21102 J2
CB16
10 A
39
40
F4 J1
31 120VAC
32 10 A +5V J3 J4 RET

TB6 CB26 TB4 TB6

1 2 3 4 GND +5V 120V RET
RET 120VAC

RED (1) (If not 21101-0C or later, connect to TB4 +5V.)

BLACK (2)

166
 SECTION 13

TRM

167
Wrg_0055A_trm_power_in_1of8

168
Wrg_0055A_trm_DC_psupply_n2_2of8

169
Wrg_0055A_trm_1105_3of8

(OPTIONAL)

(OPTIONAL)

(OPTIONAL)

(OPTIONAL)

170
Wrg_0055A_trm_amp_4of8

(optional)

NOTE: 1. AMPLIFIER CHASSIS WITH AMPLIFIERS - AMP-0063

2. Z AXIS MOTOR - MTR-0233
X, Y AXES MOTOR - MTR-0234
SPINDLE MOTOR - MTR-0232
3. LOGIC HARNESS - CABLES C2, C3, C4, C6,
C9, C10, C11, C12,
C13, C14, C15, C17,
C18, C19, C20, C21
MAKE UP HARNESS WIR-0681

171
Wrg_0055A_trm_1060_5of8

NOTE: CABLES C15, C16, C17, C18, C19, C20, C21, C24, C25,
C26, C27 MAKE UP HARNESS WIR-0681

172
Wrg_0055A_trm_1060connectors_6of8

(OPTIONAL)

173
Wrg_0055A_trm_pendant_7of8

1090-6C

174
Wrg_0055A_trm_ref_8of8

175
WRG_0071A_trm_a_axis

176