Bulletin Nº: 295 18EN

Section: Engine, fuel and

exhaust system

Issue: 1

Date: December / 2018

New crankcase ventilation system for Kalmar 44 AWF Straddle Carrier

GUID-34C9E6A0-F026-43CB-80B5-DAE379119FC9 [V1]

SERVICE BULLETIN
Introduction
AGCO Power introduces a new crankcase ventilation solution for Kalmar straddle carriers with 44 AWF
engines in EU area. The solution is a new crankcase ventilation filter with increased oil separating
performance.
Because of this improvement it is possible to connect the crankcase ventilation system as OCV (open
crankcase ventilation). The OCV system prevents the oil particle formation to compressor wheel and
removes the risk for decreased turbocharger performance.

Engine types involved

Engine type New engine part number Engine part number before
44 AWF ACX2306580 (with OCV) 834477684 (with CCV) [1]

[1] Please see the instructions that follows to connect the crankcase ventilation system as OCV.

Parts involved

New part number Part number before Quantity Description

ACW2280730 837084878 1 Crankcase ventilation
filter
837070346 1 Rubber hose
602078538 1 Clamp
837070343 1 Spring
602074635 1 Retaining clip
580804602 1 Screw M8x20

AGCO Power Inc.

FI-37240 Linnavuori, Nokia, Finland
Telephone: +358 20 786 3600
www.agcopower.com
 Page 2 / 3 295 18EN

Details

See the instructions that follows before you make

the modification to the current products with CCV
(closed crankcase ventilation) system: 1
• Prevent dust and other impurities to get inside
the rubber hose.
• Prevent water to get inside the rubber hose. 2
NOTE: In cold conditions water can form ice. 3
• Install the rubber hose correctly:
- Make sure that there are no U-bends.
- Make sure that there are no bends that
are not necessary.
- Attach the bends carefully to prevent the GUID-AC9C33C9-F21B-41F8-B50A-4CE0AD5BE5D6-low.svg [Low]

Fig. 1
rubber hose to fall.
- Point the rubber hose always down.
NOTE: An incorrect installation of the
rubber hose can cause serious engine
damage.
(1) Turbocharger intake line
(2) Crankcase ventilation filter
(3) Rubber hose

Procedure

1. Remove the rubber hose of the crankcase

ventilation between the turbocharger intake
line and the crankcase ventilation filter.

2. Replace the crankcase ventilation filter. 1

3. Make sure that the spring is inside the new 2

rubber hose at the end of crankcase
ventilation filter.
4. Install the new rubber hose.
3
5. Attach the rubber hose with clamp to the
crankcase ventilation filter.
6. Attach the retaining clip to the frame of the Fig. 2
GUID-E653DE79-70D0-49ED-8D40-8D10FF557893-low.svg [Low]

crankcase ventilation filter and install the

(1) Rubber hose
rubber hose through the retaining clip.
(2) Crankcase ventilation filter
7. Close the connection of the turbocharger (3) Retaining clip
intake line carefully.
NOTE: A recommendation is to use a new intake line without connection part.
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ADDITIONAL INFORMATION:
This bulletin is technical information only and does not constitute authority for warranty claims.

AGCO Power Inc.

Topi Vilenius
Manager, Technical Service