Firefighting Final Commissioning Schedules

Autocad Schedules Files:
The following is a list of all autocad Schedules drawing files available in DAR:
Schedule Description Schedule No.
Air Handling System Preliminary Checks
System Cleanliness SCHD-1
Air regulation devices SCHD-2
Initial start of fans & air handling units SCHD-3
Mechanical checks SCHD-4
Air handling unit SCHD-5
SCHD-6
Chilled Water System Preliminary Checks
Flushing & chemical cleaning SCHD-7
State of system SCHD-8
Check of system before filling SCHD-9
Piping and Valves (A/C and Heating) SCHD-10
Mechanical checks for pumps SCHD-11
Mechanical checks for motorized valves & float switches SCHD-12
Electrical checks SCHD-13
Initial start of pump SCHD-14
SCHD-15
Refrigerating System Preliminary Checks
System cleanliness SCHD-16
Mechanical Checks SCHD-17
System Check before starting SCHD-18
SCHD-19
Equipment Checks
Water chiller SCHD-20
Water chillers SCHD-21
Water chillers SCHD-22
Water chiller SCHD-23
Cooling tower SCHD-24
Boiler SCHD-25
Heat exchanger SCHD-26
Heat transfer coils SCHD-27
Pump test sheet SCHD-28
Axial fan SCHD-29
Propeller fan SCHD-30
Roof extract fan SCHD-31
Centrifugal fans SCHD-32
Fan coil unit SCHD-33
Packaged roof top A/C unit SCHD-34
Package air conditioner (water or glycol cooled) SCHD-35
Air cooled ducted split unit SCHD-36
Dry cooler SCHD-37
Cold room condensing unit SCHD-38
Closed expansion tanks SCHD-39
Electric unit heater SCHD-40
Duct heater test report SCHD-41
Electric water heater SCHD-42
Roof water tanks SCHD-43
Underground water tanks SCHD-44
Cold water booster pump set SCHD-45
Balancing valve / flow meter SCHD-46
Water balancing SCHD-47
Air Balancing
Outlet test report SCHD-48
VAV air outlet test report SCHD-49
Ducts, air outlets and miscellaneous SCHD-50
Air balancing test sheet SCHD-51
Main plant air balancing test sheet SCHD-52
System diagram SCHD-53
Color Coding
Equipment Identification color code (HVAC) SCHD-54
Equipment Identification color code (PLUMBING) SCHD-55
Pumping Stations
Pumping station commissioning (Sheet 1 of 6) SCHD-56
Kitchens
Kitchen and Food Service Equipment SCHD-62
Kitchen and Food Service Equipment – Floor SCHD-63
Gas and fittings – floor SCHD-64
Various
Electrical work – floor SCHD-65
Sanitary and laboratory drainage – floor SCHD-66
Water supply – floor SCHD-67
Fire fighting & compressed air systems – floor SCHD-68
Piping & Valves (plumbing) – floor SCHD-69
General SCHD-70
Plumbing Fixtures
Plumbing fixtures (1) SCHD-71
PRELIMINARY CHECKS
FOR AIR HANDLING SYSTEM
1- System Cleanliness
Check
Check List Mark Remarks
Check the following for cleanliness:
1 Air intake screens
2 Fan & other equipment chamber
3 Floor drains & drainage traps
4 Fan internals
5 Cooler batteries
6 Cooling coil trays
7 Dampers
8 Ducting
9 Sensing element
10 Machine room
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REV. NO DATE REVISION APPROVED
GUIDELINE DETAIL NO. SCH-1

Mechanical & Industrial Department
PRELIMINARY CHECKS
2- Air Regulation Devices
Check
Check List Remarks
Mark
Check that the following are fitted and not
1 damaged:
Tuning vanes
Straigntening vanes
Themal insulation
Acoutical linings
Battery fins
Sensing elements
check that cooler batteries are installed

2 correctly in relation to air flow
check that filters are correctly installed in
3 relation to air flow
check the volume damper free movement,
position to blades with respect to quadrant
4 indication
5 check that fire dampers fusible links are
accessible and are assembled
6 check the fire damper free movement
7 check that test holes for measurement of
air flow are provided
8 check that test holes are provided with
plugs
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PRELIMINARY CHECKS
3- Initial Start of Fans

And
Air Handling Units
Check
Check List Remarks
Mark
On activating the motor starter check
1 Direction of rotation of motor shaft

2 Motor, drive and fan free from vibration
or undue noise
3 Motor starting current for sequence timing
adjustment
4 Motor running current on all phases
5 That there is no sparking at commutator or
slip rings
6 That there is no over heating of motor
7 That there is no seepage of lubricant from
housing
8 That there is no over heating of bearings
9 That oil rings running freely
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PRELIMINARY CHECKS
4- Mechanical Checks
Check List Check Remarks

Mark
Check:
1 External cleanliness
2 All components, bolts, fixings are secured
3 Impeller secured and free to rotate

4 Axial flow type fan installed for correct
air flow direction
5 Level and plumb of fan and motor shaft
and slide rails
6 Anti vibration mounting for correct
deflection
7 Static balance of unit
8 Correct drive fitted
9 Securing & alignment of pulleys
10 Belt tension and match
11 Bearing cleanliness
12 Fresh & correct grade of lubricant
13 Drive guards fitted, access for speed
measurement provided
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AIR HANDLING UNIT
SHEET 1 0F 2
REF. NO.: TONNAGE:
LOCATION: POWER:
FLA:
Check List Check Mark Measured Value Testing Remarks

Procedure Check (Compare
Check body for physical damage Mark with design
values)
Check thickness of panels
Free floating vibration isolators
Vee belt drive
Belt guard with tachometer opening
Thermal & acoustical lining
Centrifugal fan
Induction tefc motor
Prelubricated ball bearings
Copper coil with non ferrous fins
No. of rows
Fin spacings 8 to 14 per inch
Coil air vent
Coil drain plug
Coil face area
Drain pan
Drain connections with seal trap
CHW inlet and outlet valves
CHW inlet and outlet thermometers
Drain valve with hose and adapter
CHW inlet and outlet pressure gauges
CHW inlet strainer
Mixing Box
F/A and return damper
1" cleanable filter & bag filters
Filter access doors
Check vibration and noise
Check proper motor rotation
Check belt tightness
Check bearings with stethoscope
Measure motor rpm
Measure fan rpm
Measure total air quantity
Measure total air velocity
Measure fresh air quantity
Measure return air quantity
SHEET 2 OF 2
REF. NO.: TONNAGE:
LOCATION: POWER:
FLA:
Measure filter face velocity

Measure motor current (each phase)
Measure motor voltage
Check leaks and starter
Check internal lights
Check duct flexible connectors
Measure static pressure
Measure coil face velocity
Outside air dry & wet bulb temp.
Return air dry & wet bulb temp.
Mixed air dry and wet bulb
supply air dry & wet bulb temp.
Air DELTA T across the coil
Measure water flow rate
Measure water pressure drop
Measure water temp. in
Measure water temp. out
Calculate water DELTA T
Vortex damper position
Outside air damper position
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REV. NO: DATE REVISION APPROVED

PRELIMINARY CHECKS
FOR CHILLED WATER SYSTEM
1- FLUSHING & CHEMICAL CLEANING
Project:
System & Building:
System total vol.:
Check List Check Measured Designed Remarks

Mark Values Values
1 Check that pipe system is divided
into self draining sections
2 Sensitive items to dirt are closed

(pumps & coils)
3 System is flushed throughout with
fresh water
4 Out flow runs clear
5 Precommission cleaner in a dosage
of 40 L/c.m. is added
6 Greenish/yellow color is not
achieved within 6-8 hrs.
If achieved similar dosage to be

added.
7 System is circulated for 12 hours
8 System is drained
9 System is flushed with alkatreat 2
for 4 hours in a dosage of 10
L/cu.m.
10 System is drained, strainers are
cleaned, low points are blown off
11 System is treated with heatreat 502 10-11 PH
&PH values are achieved
12 Hatacide 15 & AFC 41 are added
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DATE
PRELIMINARY CHECKS
2 – State of System
Check List Check Mark Remarks

Check:
1 That pressure tests have been completed throughout
2 That the system has been flushed and cleaning

chemicals have been added
3 That permanent water connections have been made
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PRELIMINARY CHECKS
3 – Check of System Before Filling

Check that:
1 Probes, pockets, pressure gauges, orifice plates and
air vents are installed
2 Drains and overflows are connected and free from

blockage
3 Connections to cooler batteries are correct in

relation to the design water flow directions
4 Control and non return valves are installed the right

way round
5 Relief valve outlets are piped away to suitable drain

points
6 Strainer mesh is of the correct grade and material

7 Tanks are cleaned
8 Drain valves are closed and other valves left open or
closed according to the plant for filling
9 Pipe work and fittings are adequately supported
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PRELIMINARY CHECKS
4- PIPING AND VALVES
(A/C AND HEATING)
FLOOR
Check List Check Measured Testing Remarks

Mark Value Procedure Check Mark
Drain valves at all low points
Pitch piping to allow air to be
vented
Only fittings are used
Connection to equipment or valves
with flanges or unions
Dirt pockets in return lines
Hangers, supports, anchors & guides
Vibration isolators on piping
connected to rotating machinery
Construction & location of strainers
Construction & location of

automatic air vents
Gate valves on both sides of
equipment
Gate valves where shown on
drawings
Globe valves on CHWR lines
Globe valves where shown on
drawings
Location & type of float valves
Location & type of temperature &
pressure relief valves
Painting on pipes
Test water piping system
Test refrigerant piping system
Balance & adjust the chilled water
system
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PRELIMINARY CHECKS
5- Mechanical Checks For Pumps

Check:
1 The external cleanliness of the pump

2 That the flow direction is correct
3 That all components, bolts, fixings are secured
4 That the impeller is free to rotate

5 The level and plumb of pump and motor shaft
6 The anti vibration mountings for correct deflection
7 That the pipe work imposes no strain at the pump

connections
8 The securing and alignment of couplings
9 The bearing cleanliness
10 That the lubricant is fresh and of the correct grade
11 That the drive guards are fitted
12 Pressure gauges are installed & are functioning
correctly.
13 All valves are installed according to plant drawings
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PRELIMINARY CHECKS
6 – Mechanical Checks for Motorized Valves & Float Switches

Check:
1 For correct geometry

2 That the valve spindles are free to move
3 For free movement
4 For freedom from excessive lost motion
5 The fit of pins
6 The rigidity of the mountings
7 For stiffness of the linkage
8 The tightness of locking device
9 The bearing lubrication
10 For accessibility for maintenance
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PRELIMINARY CHECKS
7 – Electrical Checks
A With all electrical supply isolated, check:
A.1 The load isolation of motor and motor control circuits
A.2 That there are no unshrouded live components within

the panels
A.3 That the panels are clean
A.4 That the motor and surrounding areas are clean and dry
A.5 That all connections are tight on bus bars and wiring
A.6 That the internal links on the starter are correct
A.7 That all the power and control wiring has been
completed in detail to the circuit diagram
A.8 That the fuse ratings are correct
A.9 That the starter overloads are set correctly in relation to
the motor name-plate full load current
A.10 That the insulation test on the motor have been
performed satisfactorily
A.11 That all cover plates are fitted
B With the electrical supply available:
B.1 Check the control circuit fuse to ensure that it is rated
to the cables
B.2 Check the starter operation
B.3 Check for positive operation of all contactors, relays
and interlocks
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PRELIMINARY CHECKS
8- Initial Start of Pump

On activating the motor starter check:
1 That the direction and speed of rotation of the motor

shaft are correct
2 That the motor, pump and drive are free from vibration
and undue noise
3 The motor starting correct for sequence timing
adjustment
4 The motor running current on all phases to ensure that
they are balanced between phases
5 That there is no sparking at the commutator or slip ring
6 That there is no overheating of the motor

7 That there is no seepage of lubricant from the housing
8 That there is no over heating of the bearings

9 That the water flow to water cooled bearings is
sufficient
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REFRIGERATING SYSTEM
PRELIMINARY CHECKS
1 – System Cleanliness
Check the following for cleanliness:
1 External cleanliness
2 External condenser surface
3 Condenser fan chamber
4 Sensing elements
5 Compressor
6 Safety and control devices
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PRELIMINARY CHECKS
2- Mechanical Checks

A. Compressor:
A.1 Compressor cleanliness
A.2 All components, bolts, fixings are secured
A.3 Level & plumb of compressor
A.4 Anti vibration mountings of correct deflection
A.5 Correct oil level in compressor
A.6 Correct oil grade
B. Condenser fan check:
B.1 External cleanliness
B.2 All components, bolts, fixings are secured
B.3 Securing and alignment of pulleys
B.4 Belt tension and match
B.5 Bearing cleanliness
B.6 Fresh and correct grade of lubricant
B.7 Static balance
C. Safety and control devices are fitted:
C.1 - Low pressure cut-out

C.2 - High pressure cut-out
C.3 - Oil pressure cut-out
C.4 - Chilled water low temp. thermostat
C.5 - Low water flow safety device
D. Liquid line strainer, isolating valves as specified, sight
glass and drier fitted
E. Thermostatic expansion valve fitted and thermal bulb
correctly fitted and secured
F. Suction, discharge and oil pressure gauges fitted and
isolated from the system
G. Purging and charging connections fitted
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3- System Check Before Starting

1 Check that refrigerant pressure controls are set in
accordance with manufacturer's instructions
2 Check the setting of freeze protection thermostat
3 Check that all sequence and safety interlocks are
operating correctly and that compressor will be locked
out if items essential to its operation stop for any
reason
4 Check condensing system to ensure design air
quantities at required temperature are available
5 Prior to commencing a continuous test run on the
refrigeration system
Check
5.1 All refrigerant circuit shut off valves in open position
5.2 All chilled water valves in correct position

5.3 Compressor suction and discharge valves open
5.4 Oil, suction and discharge pressure gauge throttling
valves open
5.5 Lubricating oil visible in sight glass on compressor
sump
5.6 That electrical supply has been available to the crank
case heater and that the heater has been operated
5.7 Reset buttons on refrigerant pressure controls, oil
pressure control and freeze protection thermostat and/or
freeze protection pressure switch are depressed
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PACKAGED CHILLER
Test Report
REF. NO.:
Check List Design Actual
Evaporator pressure / temp.

Evaporator entering / leaving water pressure
Evaporator water DELTA P
Evaporator entering / leaving water temp.
Evaporator water DELTA T
Evaporator flow rate
Condenser pressure / temp.
Condenser entering / leaving water pressure
condenser water DELTA P
Condenser entering / leaving water temp.
Condenser water DELTA T
Condenser flow rate
Compressor suction pressure / temp.
Compressor discharge pressure / temp.
Oil pressure / temp.
Voltage
Current (all phases)
KW input
Crank case heater amps.
CHW control setting
Condenser water control setting
Low pressure cutout setting
High pressure cutout setting
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WATER CHILLERS

Mark Values Procedure No.
Check vibration & noise
Check leaks
Compressor motor temperature cut-out
Check starter
Test high pressure Cut-out Comp. 1, 2, 3, 4
(psi)
Cut-in Comp. 1, 2, 3, 4
Test low pressure Cut-out Circuit 1, 2
(psi)
Cut-in Circuit. 1, 2
Test return water Comp. No. 1
temperature
control (deg. F) Comp. No. 2
Comp. No. 3
Comp. No. 4
Voltage at MDB (RY, YB, RB)
Voltage at chillers Not operating
Disconnect switch Operating
Main FLA (R, Y, B)
FLA circuit No. 1 (each phase)
FLA circuit No. 2 (each phase)
Part winding FLA Comp. No. 1
(R, Y, B)
Comp. No. 2
Comp. No. 3
Comp. No. 4
Check FLA for each compressor (each phase)
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WATER CHILLERS

Mark Value Procedure No.
FLA – fan No. 1 motor (R, Y, B)
FLA – fan No. 2 motor (R, Y, B)
Chilled water temp. in (deg. F)
Chilled water temp. out (deg. F)
Chilled water pressure in (psi)
Chilled water pressure out (psi)
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WATER CHILLER
REF. NO.: TYPE: TONNAGE:

LOCATION: POWER:
Check List Check Mark Measured Testing Remarks

Value Procedure Check Mark
Compressor shut-off valves
Suction refrigerant pressure gauge
Discharge refrigerant pressure gauge
Oil pressure gauge
Low pressure cut-out
High pressure cut-out
Oil failure cut-out
Liquid line shut-off valves
Thermostatic expansion valve
Freeze protection low limit thermostat
Thermometer for refrigerant gas
Dial pressure gauge for refrigerant
CHW inlet & outlet thermometers
CHW inlet & outlet pressure gauges
CHW inlet & outlet valves
CHW inlet & outlet plugged tee for
cleaning
Drain valve on the CHW return line
Thermostatic bulb
Solenoid valve on the liquid line
Flow switches
Differential pressure controller
Factory chiller insulation
Check leaks
Compressor motor temp. cut-out
Check starter
Test high pressure cut-out
Test low pressure cut-out
Test oil failure cut-out
CHW valves are according to drawings
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COOLING TOWERS
REF. NO.:
LOCATION: CAPACITY:
Check List Check Test Values Remarks

Mark Measured Designed
Condenser water flow to each cell
Entering water temp.
Leaving water temp.
Entering water pressure
Leaving water pressure
Entering air dry bulb temp.
Entering air wet bulb temp.
Leaving air dry bulb temp.
Leaving air wet bulb temp.
Condenser water flow rate
Cooling Tower pump discharge
pressure
Feed rate of make-up water
No. of fans
Fan RPM (each fan)
Voltage
Current (Each phase at each fan)
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BOILER
REF. NO.:
LOCATION:
DESIGN OUTPUT CAPACITY:

Check flame failure

Check photocell operation
Check spark
Check low water cut-off
Check prepurge timing (sec.)
Check timing (sec.)
Check flame
Check fuel oil pump pressure (PSI)
Check flow switch interlock
Check temp. on boiler start (deg. F)
Check temp. on boiler stop (deg. F)
Measure stack temp. (deg. F)
Measure water flow rate
Measure entering water temp.
Measure leaving water temp.
Measure operating pressure
Measure operating temp.
High Limit setting
High fire set point
Low fire set point
Voltage
Current (each phase)
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HEAT EXCHANGER
Test Report
REF. NO.:
LOCATION: RATING:
Check List Design Value Measured Value Remarks
Primary Water:
DELTA P
Leaving water temp.
DELTA T
Flow rate
Secondary Water:
DELTA P
Leaving water temp.
DELTA T
Flow rate
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HEAT TRANSFER COILS
REF. NO.:
LOCATION: CAPACITY:
Check List Check Test Values Remarks

Mark Measured Designed
Leaving water temp.
Water flow rate
Water pressure drop
Entering dry bulb temp.
Leaving dry bulb temp.
Entering wet bulb temp.
leaving wet bulb temp.
Air flow
Air pressure
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PUMP TEST SHEET
REF. NO.: DESIGN VOLTAGE:

LOCATION: POWER:

Mark Value
Procedure Check Mark
Check flexible connectors
Concrete isolator base
Pump and motor alignment
Pump secured to base with anchor bolts
Pump test report
Pump operating characteristics
Check packing and seal
Check bearings
Check pump shaft
Check valves and air vents
Check strainer
Check pressure gauges
Measure motor current all phases
Check leaks
Check starter
Check interlocks
Shut-off pressure priming
Measure suction pressure
Measure discharge pressure
DELTA P
Flow rate
Measure motor RPM
Measure pump RPM
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AXIAL FAN
REF. NO.: POWER:

LOCATION: MOTOR DESIGN RPM:
DESIGN VOLTAGE: FAN DESIGN RPM:
FAN DESIGN SP DESIGN FLOW RATE:

Mark Value
Axial type with isolators
Flanges for duct connections
Safety guards
Measure motor rpm (Tachometer)
Measure fan rpm (Tackometer)
Check starter
Flexible connectors
Supports & mountings
Accessibility for maintenance
Measure SP
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PROPELLER FAN
REF. NO.:
LOCATION: POWER

Mark Value
Plastic fans up to 500 cfm
Metal fans above 500 cfm
Grille and frame
Guards with tachometer openings
Magnetic shutter and switch
Chlorinated rubber coating
Vibration isolators
Measure fan rpm (Tachometer)
Measure current of motor
Measure voltage of motor
Check starter
Bird screen
Noise level
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ROOF EXTRACT FAN
REF. NO.: DESIGN FLOW RATE:

LOCATION: MOTOR DESIGN RPM:
POWER: FAN DESIGN RPM:
DESIGN VOLTAGE: DESIGN SP:

Mark Value
Belt driven centrifugal type
Aluminum hood and base
Non ferrous backward inclined wheel
Open dripproof motor
Local disconnect switch
Drilled fan shafts
Vibration isolators
Chlorinated rubber paint on the motors
Measure fan rpm (Tachometer)
Measure current of motor (each phase)
Measure voltage of motor
Check starter
Check bird screen
Measure SP
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CENTRIFUGAL FAN
Test Report
REF. NO.:
LOCATION:
Make & size

R.P.M.
S.P. Total (in WG)
S.P. Suction (in WG)
S.P. Discharge (in WG)
Discharge C.F.M
Position of vortex damper
Sheave size & make
Sheave bore size
Sheave keyway size
Number of belts, make & size
Centers between pulleys
Motor frame & MFG
Motor H.P.
Motor voltage
Full load amps (for each phase)
Motor R.P.M.
Sheave size & make
Sheave bore size
Sheave keyway size
Base type
Belt guard
Vibration mounts
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FAN COIL UNITS
REF. NO.: TONNAGE:

LOCATION: POWER:

Value Procedure Check Mark (Compare with
Check supports design values)
Check that FCU is level & plumb.
Decorative enclosure for vertical unit
Removable panel for access
1" thick fiberglass acoustical lining
Coper tubes & fins
No. of rows
Insulated drain pan with drain connection
& seal trap
Acoustical treated fan
Coil face area
Coil air vent and drain
CHW inlet and outlet valves
CHW inlet strainer
3 speed/off fan switch
Vibration isolators for motor
Thermal overload protection
1" thick fiberglass filter
Measure motor rpm
Measure fan rpm
Measure air quantity
Measure fresh air quantity
Measure return air quantity
Measure motor current at medium speed
Check leaks
Check the purge air vent
Check fin spacings
Check pressure-test points
Measure CHW pressure drop
Measure space temp.
Measure outlet temp.
Measure system static pressure
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PACKAGED ROOF TOP A/C UNIT
REF. NO.:
LOCATION:
Evaporator:
Total air flow rate
Total SP
Outside air flow rate
outside air DB/WB
Return air flow rate
Return air DB/WB
Mixed air DB/WB
Leaving air DB/WB
Fan RPM
Votage
Condenser /Compressor:
Low ambient control
Suction pressure / temp.
Condenser pressure / temp.
Crankcase heater amps.
Compr. Volts
Compr. Amps (all phases)
Low pressure / high pressure cutout setting
Fan RPM (each fan)
Cond. Fan HP
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PACKAGED AIR CONDITIONER
(WATER OR GLYCOL COOLED)
REF. NO.:
LOCATION:

Mark Value
Check liquid line shut-off valves
Check suction refrigerant pressure gauge
Check low pressure cut-out
Check high pressure cut-out
Check thermostatic expansion valve
Check glycol inlet & outlet thermometers
Check glycol inlet & outlet pressure
gauges
Check glycol inlet & outlet valves
Check solenoid valve on liquid line
Check low switch interlock
Check leaks
Measure low pressure cut-out
Measure low pressure cut-in
Measure high pressure cut-out
Measure comp. Motor current Comp. 1
Comp. 2
Measure humidifier current
Measure reheat No. 1 current
Measure main fan current
Measure main FLA (each phase)
Measure main voltage
Test air safety switch
Test humidifier operation
Test reheat operation
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AIR COOLED DUCTED UNIT SPLIT
SHEET 1 OF 2
REF. NO.: TONNAGE:
LOCATION: POWER:

Mark Value
Condenser:
Check fan guard
Suction refrigerant pressure gauge
Discharge refrigerant pressure gauge
Oil pressure gauge
Low pressure cut-out
Oil failure cut-out
Dial pressure gauge for refrigerant
Filter drier on the liquid line
Sight glass and liquid indicator
Compressor motor temperature cut-out
Check leaks
Check starter
Measure high pressure cut-out
Measure low pressure cut-out
Measure entering air DB temp.
Measure leaving air DB temp.
Measure oil pressure / temp.
Measure KW inputs
Measure crankcase heater amps.
Measure refrigerant suction pressure.
Measure refrigerant suction temp.
Needle valve on the refrigerant liquid
line.
Needle valve on the refrigerant suction
line
AIR COOLED DUCTED UNIT SPLIT
SHEET 2 OF 2
REF. NO.: TONNAGE:
LOCATION: POWER:
Evaporator:
Measure duct inlet / outlet S.P
Measure fan RPM
Measure F.A flow rate
Measure R.A flow rate
Measure total air flow rate
Measure outlet air velocity
No. of fins & spacing
Coil face area
Measure DELTA T across the coil
Drain fan
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DRY COOLER
REF. NO.:
LOCATION:

Mark Value
Check interlock with packaged air
conditioner
Check fan motor current
Fan No. 1
Fan No. 2
Fan No. 3
Fan No. 4
Check full load current
Check full load voltage
Check thermostat operation
Measure supply water temperature
At 2 fans start
At 4 fans start
At 2 fans stop
At 4 fans stop
∆
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COLD ROOM
CONDENSING UNIT
REF. NO.: TONNAGE:
LOCATION: POWER:

Mark Value
Suction & discharge refrigerant pressure
gauges
Oil pressure gauge
Low pressure cut-off
Oil failure cut-out
Compressor thermal overload cut-out
Relief and purge valve
Filter drier on the refrigerant liquid line
Sight glass on the refrigerant liquid line
Check leaks
Test high pressure cut-out
Test low pressure cut-out
Check starter
∆
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∆
CLOSED EXPANSION TANK
REF. NO.:
LOCATION:

Mark Value
Gauge glass
Combination of pressure regulator & relief
valve
Pressure gauge
3 Way charging and drain valve
Check valve
∆
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ELECTRIC UNIT HEATER
REF. NO.: TONNAGE: NO. OF STAGES:

LOCATION: POWER:
NAME PLATE DATA:

Mark Value
Steel casing with saked on enamel
Propeller fan
Fin-tube electric heating element

Automatic reset thermal cut-out
Measure motor rpm
Measure fan rpm
Check starter
Measure entering temp. at full load
Measure leaving temp. at full load
Measure air velocity
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DUCT HEATER TEST REPORT
REF. NO. STAGES:

LOCATION:
Check List COIL 1 COIL 2 COIL 3 COIL 4

Design Actural Design Actual Design Actual Design Actual
Flow rate
Min. air velocity
Pressure drop
Power KW
Phase
Entering air DB/WB
Leaving air DB/WB
Measure voltage (each phase)
Measure current (each phase)
Limit - cutout time
limit - cutout temp.
Remarks
∆
∆
∆

ELECTRIC WATER HEATER
REF. NO.:
LOCATION: CAPACITY:

Mark Value
Heater thermostatically controlled
Heater to comply with B. 5843 & B.
53456
Inner container of heavy gauge
Thermostat to comply with BS 1555
Range of adjustment (90 deg F. to 190
deg. F.)
Safety valve
Check valve
CW and HW shut-off valves
Outer container of high grade steel
Insulation
Immersion heater of sheathed wire element
Check the electrical supply
Check heater operation
Check entering water temp.
Check leaving water temp.
Cut-in temp.
Cut-out temp.
∆
∆
∆

ROOF WATER TANKS
REF. NO.:
LOCATION:

Mark Value
Check high level alarm

Check low level alarm
Measure pump start level
Measure pump stop level
Measure high level alarm level
Measure low level alarm level
Measure 2nd pump start level
∆
∆
∆

UNDER GROUND WATER TANKS
REF. NO.:
LOCATION:

Check level indicator
Check low level alarm
Check high level alarm
Check motorized valve on tank supply
Check pump low level switch protection
Check house pump altenator
Measure low level alarm level
Measure low level alarm to prevent pump
operation
Measure motorized valve level stop
∆
∆
∆

COLD WATER BOOSTER PUMP SET
REF. NO.:
LOCATION:
Check List Check Mark Design Measured
Cold water line pressure tested

Low level cut out switch installed
pump-motor alignment
Isolating springs
Tightness of electrical connections
Free rotation of impeller
Pressure vessel properly charged
Control wiring properly done
Voltage
Measure motor RPM
Cut-in pressure
Cut-out pressure
Auto change-over
∆
∆
∆

T
Remarks
APPROVED
BALANCING VALVE / FLOW METER
REF. NO.: SYSTEM:

LOCATION:
Designation Size Design Actual Valve Actual Actual Remarks

Flow Rate Set Point Valve P.D. Flow Rate
(Degree)
∆
∆
∆
GUIDELINE DETAIL NO. SCH-

46
WATER BALANCING
REF. NO.: SYSTEM:

LOCATION:
Location of Type Metering Size of Design Kv Design ∆P Test Result

Metering Station Station Metering Flow
Station Initial Final
Valve
∆P Flow % Design ∆P Flow % Design
Position
∆
∆
∆
REV NO. DATE: REVISION APPROVED

OUTLET TEST REPORT
(CONSTANT VOLUME)
SYSTEM NO.:
AREA SERVED:
NO. SIZE FACTOR DESIGN DESIGN VEL. TEST NO. 1 TEST NO. 2 TEST NO. 3 ACTUAL FINAL ACTUAL REMARKS &
C.F.M OR S.P. VEL. OR S.P. VEL. OR S.P. VEL. OR S.P. VEL. OR S.P. FINAL C.F.M % OF DESIGN
TOTAL:
JOB NO.: JOB NAME:
DATE:
TESTED BY: ADDRESS:
∆
∆
∆
M
e
c
h
a
n
i
c
VAV AIR OUTLET
Test Report
REF. NO. SYSTEM NO.:

LOCATION:
NO. SIZE MAXIMUM DESIGN MAXIMUM FINAL MINIMUM

Vel. Flow Rate Vel. Flow Rate Design Air Air Flow
Flow
∆
∆
∆

DUCTS, AIR OUTLETS & MISCELLANEOUS
AIR HANDLING UNIT ( FAN, UNIT COOLER, ELECTRIC HEATER) REF. NO: …………………………
LOCATION:

Size, location & construction of diffusers

Size, location &construction of registers
Size, location &construction of grilles
Size, location &construction of F-A louver
Size, location & construction of door grilles
Size, location & construction of volume dampers
Fresh air intake filter
Filter access door in ducts
2" Grease filter for kitchen hood
Hangers construction & spacing
6" Canvas at suction & discharge connections
KITCHEN EXHAUST:
Black steel gauge 10
Access doors at each change of direction
Duct is pitched toward inlet opening
Valved drain pockets at vertical change of direction
1/ 2" hanger rods at intervals of 4 feet
FUME EXHAUST:
2mm thick polyvinyl chloride
Duct for fume exhaust
Measure the air velocity in duct
Test and balance the system
CONTROL UNITS:
Controller
Thermostat type
Thermostat No.
Controlled unit No.
Timer
Manual transfer switch
Automatic change over switch
Test operation
PAINTING AND INSULATION:
Insulation on supply & return duct
Painting on machinery
Painting on uninsulated ductwork
Painting on F.A dampers
Painting on duct hangers & supports
∆
∆
∆

AIR BALANCING TEST SHEET SYSTEM:
(FOR AREA OR ROOM)
LOCATION:
PROJECT TESTED BY:
WITNESSED BY:
DATE: .
GRILLE LOCATION DESIGN DESIGN GRILLE/DIFF. FREE AREA AREA MEASURED CALC. MEASURED % DUTY
VOL. VEL. TYPE SIZE (OR HOOD) VEL. VOL.
REF. NO.
∆
∆
∆

AIR BALANCING TEST SHEET SYSTEM:
(MAIN PLANT)
LOCATION:
PROJECT DESIGN DUTY:

TESTED BY: WITNESSED BY: DATE:
FAN MAKE: ITEM DESIGN TEST

TYPE/REF.:
MOTOR MAKE: FAN SPEED

TYPE/REF.:
MOTOR SPEED
HP/KW:
PULLEY DIA FAN: MOTOR FLC
MOTOR: (OVERLOAD SETTING)
REF LOCATION DUCT SIZE DUCT DESIGN DESIGN MEASURED VEL MEASURED % DESIGN
AREA VOL. VEL. VOL.
1
3
4
TOTAL VOL.
STATIC PRESSURE:
BEFORE FAN:
FAN MEASURED DUTY
AFTER FAN:
TOTAL ACROSS FAN:
∆
∆
∆

SYSTEM DIAGRAM
LOCATION:
SYSTEM:
∆
∆
∆

EQUIPMENT IDENTIFICATION
COLOR CODE
HVAC
EQUIPMENT BASIC COLOR
AIR HANDLING UNIT BLUE
FAN GREEN
HOT WATER STORAGE HEATER ORANGE
BOILER ORANGE
CHILLER BLUE
EXPANSION TANK WHITE
PACKAGE A/C UNIT BLUE
DESERT COOLER BLUE
COOLING TOWER BLUE
CHILLED WATER PUMP BLUE
HOT WATER PUMP ORANGE
HOT/CHILLED WATER PUMP GREEN
CONDENSER WATER PUMP BLUE
DRY COOLER BLUE
CONDENSING UNIT BLUE
BLOW DOWN TANK ORANGE
PRESSURE REDUCING STATION ORANGE
FLASH TANK ORANGE
CONDENSATE RECEIVER ORANGE
BOILER FEED PUMP ORANGE
1- Where factory paint finished the above color code is not to be considered.
2- Construct color code & identification schedule. Frame & mount with glass. Install in prominent location in central
plant and mechanical floor.
∆
∆
∆

EQUIPMENT IDENTIFICATION
COLOR CODE
PLUMBING
EQUIPMENT BASIC COLOR
WATER SOFTENER BLUE
FILTER BLUE
FUEL PUMP BROWN
HOT WATER CIRCULATION PUMP ORANGE
DOMESTIC WATER PUMP BLUE
FIRE PUMP RED
COMPRESSOR YELLOW
PRESSURE TANK YELLOW
HALON CYLINDER RED
O2 CYLINDER GREEN
NO2 CYLINDER BLACK
GAS CYLINDER BLACK
VACUUM PUMP VIOLET
ULTRA VIOLET UNIT BLUE
REVERSE OSMOSIS UNIT BLUE
1- Where factory paint finished the above color code is not to be considered.
2- Construct color code & identification schedule. Frame & mount with glass. Install
in prominent location in central plant and mechanical floor.
∆
∆
∆

PROJEC SHEET: 1 OF 6
T:
PROJECT NO.: DATE:
SUBJECT: Pumping Station Commissioning PUMP NO.:
Item Check List Check Test Values Remarks

Mark
Measured Designed
A. Pump Sump:
1 Access cover material
2 Access cover size
3 Access cover installation
4 Access cover operation
5 Access cover protective coating
6 Vent pipe
7 Sump steep haunches
8 Sump internal surface paint
9 G.R.P ladder
10 Pipes puddle flanges
11 Pipe supports
12 G.R.P baffle board
13 Sump floor level
14 Top cover level
15 Natural ground level
16 Main incoming pipe level
17 Out-going pipe level
18 Pipe / electric cable sleeves
∆
∆
∆

PROJECT: SHEET: 2 OF 6
PROJECT NO.: DATE:

Mark
Measured Designed
B. Penstock
1 Rail alignment
2 Spindle box
3 Support
4 Operation
C. Valve Chamber
1 Access cover material
2 Access cover size
3 Access cover installation
4 Access cover operation
5 Access cover protection
6 Foot steps material
7 Foot steps distance
8 Puddle flanges
9 Dismantling couplings
10 Internal surface painting
11 Check valve operation
∆
∆
∆

PROJECT NO.: DATE:

Mark
Measured Designed
12 Gate valve operation
13 Valves protective coating
14 Valves supports
D. Pipe Work
1 Pipe size
2 Pipe support distance
3 Pipe flexible couplings
4 Pipe material
5 Protective coating
6 Cleanleness of internal surface
7 Cleanleness of external surface
E. Pumps
1 Guide Rail material
2 Guide Rail alignment
3 Guide Rail support
4 Guide rail lower holder
5 Guide rail upper holder
∆
∆
∆

PROJECT NO.: DATE:

Mark
Measured Designed
6 Lifting chain material
7 Lifting chain yoke
8 Quick disconnect
9 Integral bracket for discharge elbow
10 Level regulator material
11 Level regulator functions
12 Alarm bell
13 Alarm bell operation at H.L
14 Alarm bell operation at L.L
15 Control panel type
16 Control panel gasket
17 Control panel wiring diagram
18 Control panel starters
19 Control panel indicating lamps
20 Overload relay
∆
∆
∆

PROJECT NO.: DATE:

Mark
Measured Designed
21 Overload relay reset button
22 Running hours meters
23 Control panel coating
24 High level alarm level
25 High level alarm operation
26 Low level alarm level
27 Low level alarm operation
28 Pump alternator switch
29 Pumps stop level
30 Pumps stop operation
31 Lead pump on level
32 Lead pump on operation
33 Lag pump on level
34 Lag pump on operation
35 Pump head (M)
36 Pump flow rate (L/S)
∆
∆
∆

PROJECT NO.: DATE:

Mark
Measured Designed
37 Volt
38 Lead pump starting current
39 Lead pump running current (R-Y-B)
40 Lag pump starting current
41 Lag pump running current (R-Y-B)
42 Lead & lag pumps current (R-Y-B)
∆
∆
∆

KITCHEN AND FOOD
SERVICE EQUIPMENT
FLOOR

Mark Value
Procedure Check
Mark
Freezer
Check switches and circuit breakers
∆
∆
∆

KITCHEN AND FOOD
SERVICE EQUIPMENT
FLOOR

Mark Value Procedure Check
Mark
Protection against corrosion
Sound deadening
Operation booklet
Compressors with antivibrators
Location and construction of the following:
Undershelves
Drawers
Sinks & drain boards
Stainless steel table tops
Wood top tables
Elevated shelves
Sliding doors
Hinged doors
Counter shelves cabinet
Shelves & overhead shelves
Angle mountings
Faucets & fittings
Sinks into work counters
Pilot lights
Overshelves
Working table
Tray holder
Display unit
Refrigeration unit
Cabinet unit
Service trolley
Service shelf
Plate dispenser
Water boiler
Tray slide
Griddle plate
Deep fat fryer
Hood
Table with sink
Table with 3 sinks
refrigerator
∆
∆
∆

GAS AND FITTINGS
FLOOR

Mark Value
Procedure Check
Mark
Piping shall be pitched to low point
Dirt pockets at rise points of piping
Gas piping away from hot water lines
Air pressure test
Gas manifold as shown on drawings
Gas pressure regulator with an internal relief
valve
Vent opening & pressure gauge on low side
of regulator
Vent cap
Pressure gauges of Bourdon type
∆
∆
∆

ELECTRICAL WORKS
FLOOR

Mark Value
Procedure Check
Mark
Electrical supply is available to each
equipment
All the conductors satisfy the specifications
Control wirings in accordance with the

drawings
Connection to electrical supply is done

Motors installation, construction & bases
Isolating switches
Manual and magnetic starters
Controls starters
Motor control centers
Motor grounding
Interlocking devices
∆
∆
∆

SANITARY AND LABORATORY DRAINAGE
FLOOR

Mark Value
Procedure Check
Mark
Horizontal drainage pipe with a fall > 1/100
Vent piping without trap
Cleanouts at all changes of direction
Water test and flushing
Smoke test
Type, construction and location of FD
Tribulary drain where shown on drawings
4" water seal trap
Grease interceptor where shown on drawings
Type and location of lavatories
Type and location of urinals
Type and location of showers
Type and location of drinking fountains
Type and location of sinks
Laboratory fittings in accordance with
specifications
Test the laboratory fittings
Type and location of SAS outlets
Type and location of water taps
Type and location of compressed air outlets
Type and location of emergency shower
Type and location of oxygen outlets
Laboratory timber furniture
Type and location of water closets
∆
∆
∆

WATER SUPPLY
FLOOR

Mark Value
Procedure Check
Mark
Gate valves on each main branch
Gate valves where shown on drawings
Water test and flushing
Cleaning the piping system of all dirt
Automatic air vent where shown on drawings
PRV where shown on drawings
Insulation where specified
Supports adequately installed
∆
∆
∆

FIRE FIGHTING
AND
COMPPRESSED AIR SYSTEMS
FLOOR

Mark Value
Procedure Check
Mark
Location & construction of fire extinguisher
(type CO2)
(dry chemical type)
(sprinkler head type)
Compressed air
Vessels conform to ASME
Motors accessible
Compressors on isolation ---
Hydrostatic test
Test equipment
Location of automatic drainage point
∆
∆
∆
PIPING AND VALVES

(PLUMBING)
FLOOR

Mark Value
Procedure Check
Mark
Drain valves at all low points
Pitch piping to allow air to be vented
Connection to equipment or valves with
flanges or unions
Hangers, supports, anchors & guides
Clean all piping system
Hydrostatic pressure test
Gate valves on both sides of equipment
Globe valves where shown on drawings
Check valves where shown on drawings
Gas cock on illuminating gas
Relief valve
Temperature & pressure relief valve
Float valve where shown on drawings
Valve box where shown on drawings
∆
∆
∆
GENERAL

Mark Value
Procedure Check
Mark
∆
∆
∆

PLUMBING FIXTURES (1)
Basin Type: LAV 1
Fixture Description Remarks

No.
1 Basin
trap
Mixer
Pop up waste
Isolating valves
Supply pipes
Support correctly fitted
Any damage to fixture
Mastic sealant complete
Installation complete
∆
∆
∆

Mop sink type: MS. 1.

No.
1 Sink
Grating
Trap
Bib Tap
Back plate & elbow
Supports correctly fitted
∆
∆
∆

European WC type: EWC 1

No.
1 W.C pan
Flush tank
Cistern cover
Isolating valve
Supply pipe
Seat & cover
Shower tray type: SH 1
1 Shower tray
Supply valves
Spray head
Grid waste
∆
∆
∆

Urinal type UR 1

No.
Flush
Auto siphon
Drip tap
Cisten secured
Trap fitted
Grating
Speader
Bowl
Trap
∆
∆
∆
∆
∆
∆

Asian WC type: AWC 1 Total quantity:

No.
1 W.C. pan
Flush tank
Chain
Isolating valve
Supply pipe
Flush pipe
Washing valve
Flexible hose
Nozzle & hook
Support correctly fitted
∆
∆
∆
∆
∆
∆

FIRE FIGHTING PUMPS
1. INITIAL CHECKS
PROJECT NO.: LOCATION:

REF. NO.:
ITEM CHECK LIST CHECK MARK REMARKS
1 Suction and discharge piping hydrostatically tested at 200 psi (13.8 bars) or at
50 psi (3.4 bars) in excess of system's maximum maintained pressure
2 Suction piping flushed at a flow rate not less than that indicated in tables (1) and
(2) attached.
3 Representatives of the manufacturers of the pumps, engine, controller and
transfer switch (where applicable) are present for the field acceptance tests.
4 Check all electrical and control wiring, interwiring and emergency power
supply.
5 Check if a copy of manufacturer's certified pump test characteristic curve/s is
available during the test.
6 Check cleanliness of pumps, pipes, valves,…etc.
∆ DA
∆ TE
∆
REV. NO: REVISION APPROVED

TABLE (1)
Flow Rate for Stationary Pumps
Pipe Size (in) Flow Rate gpm (l/min)
4 590 (2233)
5 920 (3482)
6 1360 (5148)
8 2350 (8895)
10 3670 (13891)
12 5290 (20023)
TABLE (2)
Flush rate for suction piping for positive

displacement pumps
Pipe Size (in) Flow gpm
1 1/2 100
2 250
3 400
4 450
6 500
FIRE FIGHTING PUMPS
2. FIELD ACCEPTANCE TESTS

REF. NO.:
DESCRIPTION Check Measured Testing Remarks

Concrete base
Pump and motor alignement
Check packing and seal
Check bearings
Check pump shaft
Check valves
Check pressure gauges
Measure motor current (all phases)
Measure voltage
Measure flow rate
Measure discharge pressure
Check for objectionable overheating
Check for excessive and

objectionable vibrations
Check that there is no phase reversal
condition (in both normal and
alternate power supplies)
NOTE: Above tests shall be repeated at minimum, rated and peak loads. Duration of all tests shall not be less
than one hour
∆
∆
∆

FIRE FIGHTING PUMPS
3. CONTROLLER ACCEPTANCE TEST

REF. NO.:
DESCRIPTION Check Measured Testing Remarks

Check if sequence of automatic
operation starts the pump for all
provided starting features
Size of overcurrent protection
device
Setting of overcurrent protection
device
Size of circuit breaker
Setting of circuit breaker
Check transfer from main to (Report if
alternate power source (at peak overcurrent
load) protection devices
are opened due to
this transfer)
Check transfer from alternate to (Report if
main power source (at peak load) overcurrent
protection devices
are opened due to
this transfer)
NOTE: A minimum of six automatic and six manual operations is required to be performed.
∆
∆
∆

TESTING OF HALOCARBON
CLEAN AGENTS
PROJECT NO.: TYPE OF AGENT:

REF. NO.: LOCATION:
DATE OF TEST:
ITEM CHECK LIST CHECK MARK MEASURED REMARKS

VALUE
1 Check system if complete (piping connections, tees, nozzles, containers, valves,
sizes…,etc.)
2 Check cleanliness of the system
3 Check interlocks with dampers
4 Check the protected enclosure for any possible leaks
5 Check nozzle deflectors if properly positioned
6 Check if containers are securely fastened
7 Check mounting brackets
8 Measure interlocked fan/s coastdown time
9 Measure interlocked damper/s closure time
10 Check if all piping is pneumatically tested
11 Check if pipes and nozzles are not obstructed (use nitrogen or inert gas)
12 Check all the wiring systems and electrical components
13 Check container/s weight (must not be less than 95% of the design quantity)
14 Check container/s pressure (must not be less than 90% of the design pressure)
15 Check all detectors if properly installed

16 Check manual pull stations if properly installed and properly protected…etc.
17 Check control sequence of operation (disable storage containers first)

With the storage containers disabled, perform the following (use electrical and
pneumatic actuation release mechanisms):
18 Check each detector for proper response
19 Check polarity of alarm devices and auxiliary relays
20 Check all of end-of-line resistors
21 Check all supervised circuits for proper trouble response
22 Operate the detection initiating circuit/s. Verify that all the specified alarm
functions occur.
23 Operate the necessary circuit to initiate a second alarm
24 Verify that the manual release functions according to the specifications
25 Verify that the abort functions occur according to the design
26 Test all automatci valves (unless such testing could release the agent or damage
the valve)
27 Check pneumatic equipment for proper operation
28 Verify that an alarm signal is received at remote panel after input device is
operated while on stand-by power, then reconnect primary power.
29 Operate each type of alarm condition on each signal circuit and verify receipt of
trouble condition at the remote station.
30 Verify that the control panel is connected to a dedicated circuit.
31 Test primary power failure in accordance with the manufacturer's specficiation
with the system fully operated on stand-by power
NOTE: Upon successfully finalizing the tests above, reconnect the containers and return the system to the fully operational design conditions.
∆16 D Check manual pull stations if properly installed and properly protected…etc.
∆ A
∆ T
REV. NO: E REVISION APPROVED

STEP-BY STEP PROCEDURE FOR FLUSHING THE FIRE FIGHTING NETWORK
PAGE 1/6
(HYDRAULIC METHOD)
LOCATIO
PROJECT: N
Item Description Check Measured Remarks

Mark Values
A. Underground (or yard) Mains:
-
A.1 Pipe Size mm (inches)
A.2 L/s (gpm) used for flushing (compare with the -
corresponding value in the attached table)
A.3 Achieved flushing water velocity m/s (fps) -
A.4 Flushing done through:

-
A.4.1 Hydrant/s at dead end/s, or
A.4.2 Blow-off valve/s, or -
A.4.3 Other/s (Specify) -
B. Connection/s between Underground Mains and

Riser/s:
-
B.1 Connection size mm (inches)
B.2 L/s (gpm) used for flushing (compare with the -

B.3 Achieved flushing water velocity m/s (fps) -
B.4 Flushing done through: -
B.4.1 Fire department connection, or
B.4.2 A temporary Siamese fitting attached to the riser -

(before sprinkler system is installed), or
B.4.3 Other/s (Specify) -
Notes: 1- Repeat this procedure for each connection

2- Flushing shall be in the direction of flow.
PAGE 2/6 Cont'd)

(HYDRAULIC METHOD)

Mark Values
C. Sprinkler Piping (Risers):
C.1 Riser location and tag number - -
C.2 Riser size mm (inches) -
C.3 L/s (gpm) used for flushing (compare with the

corresponding value in the attached table) -
C.4 Achieved flushing water velocity m/s (fps)

- -
C.5 Flushing is done through:
C.5.1 Connecting a full length of a 65mm (2 1/2") fire hose

(without the nozzle) to the extreme end of the riser and
a gate valve between the riser and the hose -
temporary elbow connected between riser end and -

valve
hose supported properly -
C.5.2 Temporary Siamese (connected to the extreme end of

the riser) with two hose connections (this alternative
must be used if riser contains pipe size 100mm (4") or
larger -
Notes: 1- Repeat this procedure for each riser

PAGE 3/6 Cont'd)

(HYDRAULIC METHOD)

Mark Values
D. Sprinkler Piping (Feed Mains):
- -
D.1 Feed main location and tag number
D.2 Pipe size mm (inches) -
D.3 L/s (gpm) used for flushing (compare with the -

D.4 Achieved flushing water velocity m/s (fps)
- -
D.5 Flushing is done through: -
D.5.1 Connecting a full length of a 65mm (2 1/2") fire hose

(without the nozzle) to the extreme end of the feed
main and a gate valve between the feed main and the
hose
temporary elbow connected between feed main end

and valve -
D.5.2 Temporary Siamese (connected to the extreme end of

the feed main) with two hose connections (this
alternative must be used if feed main contains pipe
size 100mm (4") or larger -
Notes: 1- Repeat this procedure for each feed main

PAGE 4/6 Cont'd)

(HYDRAULIC METHOD)
Project:

Mark Values
E. Sprinkler Piping (Cross Mains):
- -
E.1 Cross main location and tag number
E.2 Pipe size mm (inches) -
E.3 L/s (gpm) used for flushing (compare with the -

E.4 Achieved flushing water velocity m/s (fps)
-
E.5 Flushing is done through: -
E.5.1 Connecting a full length of a 65mm (2 1/2") fire hose

(without the nozzle) to the extreme end of the cross
main and a gate valve between the cross main and the
hose
temporary elbow connected between cross main end -

and valve
E.5.2 Temporary Siamese (connected to the extreme end of -

the cross main) with two hose connections (this
alternative must be used if cross main contains pipe
size 100mm (4") or larger
Notes: 1- Repeat this procedure for each cross main

PAGE 5/6 Cont'd)

(HYDRAULIC METHOD)

Mark Values
F. Sprinkler Piping (Branches):
- -
F.1 Branch location and tag number
F.2 Pipe size mm (inches) -
F.3 L/s (gpm) used for flushing (compare with the -

F.4 Achieved flushing water velocity m/s (fps) -
F.5 Flushing mehtod: -
F.5.1 Branch disconnected from mains
F.5.2 40mm (1 1/4") 45° elbows connected to each end of -

branch
F.5.3 40mm (1 1/4") pipe connected to end of branch -
F.5.4 Pipe in "F.5.3" above is extended to a convenient drain -

point
F.5.5 Branch is hammered while being flushed -
F.5.6 Check if branch became clean -
Notes: 1- Repeat this procedure for each branch starting from the last branch
and moving backwards until reaching the riser.
∆
∆
∆
DATE
∆
∆
∆
DATE
PAGE 6/6 Cont'd)

Flow required to produce a velocity of 10fps (3m/s) in pipes
Pipe size in inches (mm) Flow rate (gpm) Flow rate (L/min)
4" (100mm) 390 1,476

6" (150mm) 880 3,331
8" (200mm) 1,560 5,905
10" (250mm) 2,440 9,235
12"(300mm) 3,520 13,323
FLOW TEST FOR CLEAN AGENT SYSTEMS
PROJECT: SYSTEM REF.:

LOCATION: CLEAN AGENT TYPE:
ITEM DESCRIPTION CHECK MARK REMARKS
1 Verify that all pipe sizes and routes are in accordance with the approval
2 Verify that all nozzles are of the approved types and sizes
3 Verify that the supporting system is in accordance with the approval
4 Verify that the orientation of each nozzle is in accordance with the approval
5 Verify if during the assembly, the pipes were inspected internally for oil or any
particulate matter that might affect the flow
6 Type of gas used for flow test (either Nitrogen or an inert gas)
7 Nitrogen or inert gas introduced at the clean agent cylinder connection
8 Nitrogen or inert gas introduced at a pressure equal to the system's operating
pressure
9 Visual indicators provided to verify that nitrogen or inert gas has discharged out
of each and every nozzle in the system
10 Upon performing the flow test, any indication for obstruction is observed (if so,
describe under "Remarks")
∆ DATE
∆
∆
REV.∆NO: REVISION APPROVED
∆
∆

Firefighting Final Commissioning Schedules

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Firefighting Final Commissioning Schedules

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GUIDELINE DETAIL NO. SCH-1

2- Air Regulation Devices

check that cooler batteries are installed

GUIDELINE DETAIL NO. SCH-2

Mechanical & Industrial Department

3- Initial Start of Fans

1 Direction of rotation of motor shaft

9 That oil rings running freely

GUIDELINE DETAIL NO. SCH-3

Mechanical & Industrial Department

Check List Check Remarks

3 Impeller secured and free to rotate

GUIDELINE DETAIL NO. SCH-4

Check List Check Mark Measured Value Testing Remarks

Measure filter face velocity

Mechanical & Industrial Department

1- FLUSHING & CHEMICAL CLEANING

Check List Check Measured Designed Remarks

2 Sensitive items to dirt are closed

If achieved similar dosage to be

Check List Check Mark Remarks

2 That the system has been flushed and cleaning

GUIDELINE DETAIL NO. SCH-8

3 – Check of System Before Filling

Check List Check Mark Remarks

2 Drains and overflows are connected and free from

3 Connections to cooler batteries are correct in

4 Control and non return valves are installed the right

5 Relief valve outlets are piped away to suitable drain

6 Strainer mesh is of the correct grade and material

GUIDELINE DETAIL NO. SCH-9

Check List Check Measured Testing Remarks

Construction & location of

GUIDELINE DETAIL NO. SCH-10

Mechanical & Industrial Department

5- Mechanical Checks For Pumps

Check List Check Mark Remarks

1 The external cleanliness of the pump

4 That the impeller is free to rotate

7 That the pipe work imposes no strain at the pump

13 All valves are installed according to plant drawings

GUIDELINE DETAIL NO. SCH-11

6 – Mechanical Checks for Motorized Valves & Float Switches

Check List Check Mark Remarks

1 For correct geometry

GUIDELINE DETAIL NO. SCH-12

Mechanical & Industrial Department

Check List Check Mark Remarks

A With all electrical supply isolated, check:

A.1 The load isolation of motor and motor control circuits

A.2 That there are no unshrouded live components within

GUIDELINE DETAIL NO. SCH-13

8- Initial Start of Pump

Check List Check Mark Remarks

1 That the direction and speed of rotation of the motor

6 That there is no overheating of the motor

8 That there is no over heating of the bearings

GUIDELINE DETAIL NO. SCH-14

Mechanical & Industrial Department

Check List Check Mark Remarks

Check the following for cleanliness:

GUIDELINE DETAIL NO. SCH-16