Professional Documents
Culture Documents
Contents
o Warranty/Other information
o Wiring Diagram
In Xylo the error code cannot be directly accessed. Please refer the section on the
connecting and disconnecting the diagnostic tool.
The manual is divided in to 2 parts. The first part outlines the procedure to be followed
when any of the components, viz Keys, EMS ECU or Immobiliser ECU (ICU), needs to be
replaced. The second part outlines the trouble shooting process.
If the DTC code is known, then go to the Index of DTC code, and click on the DTC. The
codes are hyperlinked and the respective page containing the trouble shooting procedure
for that DTC will be displayed.
The following is the structure of the Diagnostic Manual (Trouble shooting process) –
The DTCs for Immobilser are generated at the ICU as well as at the Engine EMS ECU.
Hence it is essential that after looking at the DTC at ICU , the DTC at the EMS ECU
should also be checked. Based on the combination of DTCs, the possible causes and the
corrective actions to be taken.
It is also essential to clear the DTCs both at ICU and EMS ECU. The diagnostic manual
should always be used along with the vehicle’s wiring manual.
Engine
(EMS ECU)
Diagnostic
Connector K ‐ Line
(DLC)
CAN
IMMOBILIZER
(ICU)
Replacement of any of the EMS ECU or ICU controller requires approval of the TEKline.
Ensure that a TAR is raised# in the TEKnet website for approval, attaching the CrFR/SCR.
While raising a warranty claim, the TAR no should be quoted on the warranty claim.
# Only a trained and certified CoTEK can raise a TAR (in TEKnet website)
Key
Key lost / stolen/
Additonal key
failure
Reassign Existing
Not possible key
Order Mechanical
Key (DKR)
Assign New
Key
Notes –
Key Ass
signment Process
Key • Customerr Verification
n
Request
Key • Order new
w key using the Duplicatee Key Request (DKR) pro
ocess.
Order
• Select "Key Programmin ng"
TPK1
•
•SMART teste er will generrate Tool Proggramming Key‐1 ‐ Valid for 48 hours.
•
•Raise a TAR along with To ool Programm ming Key – 1 (TPK1)
• TEKline will provide Affter Sales Co
ode ‐ 1 (ASC1) based on TPK1
ASC1 • ASC1 is valid for 48 ho
ours
• Based on tthe ASC1, reassign key. SSMART testeer will generaate Tool Pro
ogramming
Key – 2 (TP
PK2)
TPK2
• TPK2 to bee provided to
o TEKliner
ASC2 • TEKline will provide Affter Sales co
ode ‐2 (ASC2
2)
• CoTEK will enter the ASSC2 and com
mplete the Key assignmn
net session
Finish • Close TAR
Importan
nt Note -
1. T
The vehicle can
c be starte
ed without ccompleting the TOOL PROGRAMM MING KEY –
2 and AFTER R SALES COODE – 2 sta ages. Howevver the vehicle cannot be
b attended
in
n future for any
a work on Engine ECU U, IMMOBILIZER ECU (ICU) or the keys.
All copyrights re
eserved by
The repair methodss given by the manufacture
er in this document are bassed on the technical speciffications current at the time
e of release. The methodss may be modified as a ressult of changes introduced
Diagno
ostic Man
nual (Immobilizer) 00xx-8
MAN-00
Scorpio
o VLX- non Refresh
R Feb 2009/
/Rev 1
Order fo
or blank FLash the ECU using the Flash Do the ECU
ECU ol with the correcct VIN no
too assignment
and the correct d
dataset. process
• Select "EMS ECU P Programmingg"
• SMARTT tester will generate co
ode ‐ Valid fo
or 48 hours.
TPK1 • Raise aa TAR along w
with Tool Prrogramming Key – 1 (TPK1) generateed from
SMARTT tester
• TEKlinee will provide After Sales Code ‐ 1 (A
ASC1) based on Access P
Password
ASC1 • ASC1 iss valid for 48
8 hours
• Based on the entryy password, learn EMS EECU. SMART tester will generate
Tool Prrogrammingg Key – 2 (TP PK2)
TPK2 • TPK2 too be provideed to TEKlineer
• TEKlinee will provide After Sales Code ‐ 2 (A
ASC2)
ASC2
• CoTEK will enter th
he ASC2 and complete th
he EMS learn
ning session
n
Finish • Close TTAR
nt Note -
Importan
1. T
The vehicle can
c be starte ed without ccompleting the TOOL PROGRAMM MING KEY –
2 and AFTER R SALES CO ODE – 2 sta ages. Howevver the vehicle cannot beb attended
in
n future for any
a work on Engine ECU U, IMMOBILIZER ECU o or the keys.
2. For EMS data aset flashing
g procedure,, refer to EM
MS diagnosticc manual.
All copyrights re
eserved by
The repair methodss given by the manufacture
er in this document are bassed on the technical speciffications current at the time
e of release. The methodss may be modified as a ressult of changes introduced
Diagno
ostic Man
nual (Immobilizer) 00xx-9
MAN-00
Scorpio
o VLX- non Refresh
R Feb 2009/
/Rev 1
Order for b
blank Do
o the Immobilizer ECU
Immobilizerr ECU process
assignment p
• Select ""Immobiliser ECU progra
amming"
• SMARTT tester will generate co
ode ‐ Valid fo
or 48 hours.
TPK1 • Raise aa TAR along w
with Tool Pro
ogramming Key – 1 (TPK K1) generate
ed from
SMARTT tester
• TEKlinee will providee After Saless Code ‐ 1 (A
ASC1) based
d on TPK1
ASC1 • ASC1 iss valid for 48
8 hours
• Based o
on the ASC11, learn ICU/RReassign keyys. SMART teester will gen
nerate Tool
Programming Key – 2 (TPK2)
TPK2 • TPK2 to
o be provideed to TEKlineer
• TEKlinee will providee After Saless Code ‐ 2 (A
ASC2)
ASC2
• CoTEK will enter th
he ASC2 and complete the ICU learn
ning session
n
Finish • Close TTAR
nt Note -
Importan
All copyrights re
eserved by
The repair methodss given by the manufacture
er in this document are bassed on the technical speciffications current at the time
e of release. The methodss may be modified as a ressult of changes introduced
Diagno
ostic Man
nual (Immobilizer) xx-10
MAN-000x
Scorpio
o VLX- non Refresh
R Feb 2009/
/Rev 1
Assign both ECU's
Order b
blank EMS EC
CU Flash the EMS ECU ( Engine and
and Immobilzer ECU
U ( with thee correct Immomo obilzer) at
ICU) dataaset. the sam
me time.
• Select "Both ECU cchange"
• SMARTT tester will generate co
ode ‐ Valid fo
or 48 hours.
TPK1 • Raise aa TAR along w
with Tool Prrogramming Key – 1 (TPK1) generatted from
SMARTT tester
• TEKlinee will providee After Saless Code ‐ 1 (A
ASC1) based
d on TPK1
ASC1 • ASC1 iss valid for 48
8 hours
• Based o on the ASC11, learn EMS//ICU/reassiggn key. SMAR
RT tester will generate
Tool Prrogrammingg Key – 2 (TPK2)
TPK2 • TPK2 iss to be provided to TEKliner
• TEKlinee will providee After Saless Code 2 (ASSC2)
ASC 2
• CoTEK will enter th
he ASC2 and complete th
he ICU/EMS learning session
Finish • Close T
TAR
Importan
nt Note -
1. T
The vehicle can
c be starte ed without ccompleting the TOOL PROGRAMM MING KEY –
2 and AFTER R SALES CO ODE – 2 sta ages. Howevver the vehicle cannot beb attended
in
n future for any
a work on Engine ECU U, IMMOBILIZER ECU o or the keys.
2. Iff any one ofo the keys is not avaiilable at the e time of le
earning, onnly one key
(ppresent key ssigned to tthe vehicle.. The vehiclle cannot be assigned
y) can be as
thhe second key
k anytime e in the futu
ure.
All copyrights re
eserved by
The repair methodss given by the manufacture
er in this document are bassed on the technical speciffications current at the time
e of release. The methodss may be modified as a ressult of changes introduced
Diagnostic Manual (Immobilizer) MAN-000xx-11
Scorpio VLX- non Refresh Feb 2009/Rev 1
Index of DTCs
Immobilizer
90A0
Immobilizer code
EMS code
Vehicle behaviour: Engine does not start, check lamp will blink/ON
Probable Cause:
Corrective Action:
Replace the key.
Perform the transponder learning
Clear error at both EMS ECU and Immobiliser ECU
Inform the customer about the theft attempt.
+
EMS code
Corrective Action:
Clear the errors at EMS ECU and Immobilizer ECU (ICU) and alert the customer.
90A1
Immobilizer code
EMS code
Vehicle Behavior:
Engine not starting.
Probable Cause:
Somebody duplicated the mechanical key and tried starting the vehicle.
Theft attempt is made
Corrective Action:
Clear the errors at EMS ECU and Immobilizer ECU (ICU).
Alert the customer.
If more than one error is found in EMS ECU please follow the priority of the errors during.
Here below the errors are listed in the priority error.
Immobilizer code
90A2
DTC Diagnostic item
90A2 No response from EMS ECU after signature mismatch
If more than one error is found in EMS ECU please follow the priority of the errors during.
Here below the errors are listed in the priority error.
Probable Cause:
Corrective Action:
Vehicle Behavior:
Probable Cause:
Invalid Immobilizer
CAN wiring related error.
ICU-EMS not learned.
Corrective Action:
90A2
Immobilizer code
90A3
DTC Diagnostic item
90A3 No EMS ACK after the signature response
Vehicle behaviour: Engine does not start, check lamp will blink/ON
Probable Cause:
Corrective Action:
If more than one error is found in EMS please follow the priority of the errors during. Here
below the errors are listed in the priority error.
Probable Cause:
Corrective Action:
Probable Cause:
Invalid Immobilizer
CAN Wiring related
Corrective Action:
90A3
Check the CAN wiring, if it is OK then look at the Immobilizer.
Perform EMS and ICU learning. Clear all errors in both EMS and ICU
+ EMS Error
Probable Cause:
Corrective Action:
Check the Immobilizer circuit.
Clear the errors at EMS ECU and Immobilizer ECU (ICU).
Inform the customer about the theft attempt.
If wrong dataset- flash the correct dataset.
90A3
Immobilizer code
90A4
+ EMS Error
Probable Cause:
Corrective Action:
Immobilizer code
90A5
EMS Error
Vehicle behaviour: Engine does not start, check lamp will blink/ON
Probable Cause:
• Invalid immobilizer.
• CAN wiring related problem.
• EMS is locked.
.
Corrective Action:
• Check the CAN wiring – if it is correct- replace immobiliser.
• Perform transponder learning.
• Perform ICU – EMS learning.
• Clear the errors at EMS ECU and Immobilizer ECU (ICU).
+ EMS Error
Vehicle behaviour: Engine does not start, check lamp will blink/ON
Probable Cause:
Corrective Action:
Replace immobiliser ECU
Perform transponder learning
Perform ICU- EMS learning
Clear all errors in both EMS and ICU
90A5
Immobilizer code
90A6
+ EMS Error
Vehicle behaviour: Engine does not start, check lamp will blink/ON
Probable Cause:
Corrective Action:
Replace immobiliser ECU
Perform transponder learning
Perform ICU- EMS learning
Clear all errors in both EMS and ICU
EMS Error
Vehicle behaviour: Engine does not start, check lamp will blink/ON
Probable Cause:
• Invalid immobilizer.
• CAN wiring related problem.
• EMS is locked.
• No EMS ACK from EMS.
Corrective Action:
• Check the CAN wiring – if it is correct- replace immobiliser.
• Perform transponder learning.
• Perform ICU – EMS learning.
• Clear the errors at EMS ECU and Immobilizer ECU (ICU).
90A6