05–645

DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM 05DM2–01

ALL DOORS CANNOT BE LOCKED/UNLOCKED

SIMULTANEOUSLY

CIRCUIT DESCRIPTION
The door control relay drives the door lock motors with switch signals from the master switch, the door control
switch, and the driver/passenger side door key cylinder.

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 805

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

WIRING DIAGRAM
F8 D4
I10 J4
Instrument Panel J/B Assy Instrument Panel J/B Assy Door Control Relay Assy
FL Block Assy Ignition Switch Assy J/C
1 8 4 3
ALT 4 B–G AM1 W–L 1 AM1 2 B–Y GAUGE R–B B B R–B 26
1C 1O 1O 1L IG
1 2 IG1
10
D/L L–W 1
1L B

D11
8
Power Window Regulator Master Unlock 8 G–B G–B
IC2
Switch Assy (Door Control Switch) J/C E
J10 W–B 1
J2
J/C C 9 B B
W–B W–B 3 5 BR–Y BR–Y BR–Y 18
IC2 J3 J2 L1
C C Lock
D12
C
Door Control Switch (Passenger Side) 8 E E
Unlock 5 G–B
IG2
G–B
J3 J2
G–B 19
UL1
B
W–B 3
J2
9
6 BR–Y BR–Y
Lock IG2
W–B W–B 12
E
D9
Front Door Lock Actuator Assy LH
Unlock
7 Detection 5
W–B W–B 3 4 L–R L–R 6
IC1 IC2 LSWD
11
Unlock 6 Y–B Y–B 21
IC2 UL3
10
5 L–W L–W
IC2
Lock
5
W–B 1 Y–G Y–G 11
IC1 ACTD
6
2 L–O L–O
IC1
D10
Front Door Lock Actuator Assy RH 11
Unlock 1 L–R L–R L–R 22
8 IG2 UL2
W–B W–B W–B 4 B
IG1 10
2 L–W L–W B B L–W 20
IG2 L2
Lock J8
5
5 L–B L–B J/C
IG1
6
6 L–O L–O
IG1
C
D13
C A
Rear Door Lock Actuator Assy LH 1 1
1 L–B L–B L–B L–B A A L–B 3
BA1 IB2 ACT–
2 4
2 L–O L–O L–O L–O C C L–O 2
BA1 IB2 ACT+
W–B D14
J8
Rear Door Lock Actuator Assy RH 1 J/C
1 L–B L–B
BB1
2
2 L–O L–O
BB1
D5 Instrument Panel J/B Assy
Front Door Courtesy Lamp Switch Assy (Driver Side) 1 8
1 R R 5
1S 1L DCTY
B5
Back Door Lock Assy
4 3 4
W–B 1 2 R–W R–W R–W 7
BC1 1S 1L PCTY

3 13
W–B 4 3 L–Y L–Y L–Y 10
BC1 IB2 BACT
B6
Battery Back Door Opener Switch 1 5
W–B 1 2 BR–Y BR–Y BR–Y 17
BC2 IB2 BDSU
W–B
IE BL

B70391

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 806

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

INSPECTION PROCEDURE
1 INSPECT ALL DOORS LOCK/UNLOCK OPERATION

(a) All doors can be locked/unlocked at once using the following:

Door control switch on the master switch (switch operation)

Door control switch on the front passenger side (switch operation)

Door key cylinder linked with door lock on the driver side (key operation)

Door key cylinder linked with door lock on the front passenger side (key operation)
(b) Proceed to the next step according to the symptom if all the doors cannot be locked/unlocked at once.
Malfunctioning part Proceed to
Door control switch on master switch A
Door control switch on front passenger side B
Door key cylinder on driver side C
Door key cylinder on front passenger side D
Door control switch on master switch and door key cylinder on driver side E
Door control switch and door key cylinder on front passenger side F
All items listed above are malfunctioning G

B Go to step 4

C Go to step 6

D Go to step 9

E Go to step 12

F Go to step 17

G Go to step 22

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 807

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

2 INSPECT POWER WINDOW REGULATOR MASTER SWITCH ASSY

(a) Remove the master switch.

Lock (b) Check the resistance of the door control switch.
Unlock Standard:
Tester Connection Switch Condition Specified Condition
1 – 5, 3 – 5 Lock Below 1 Ω
1 – 5, 3 – 5
OFF 10 kΩ or higher
1 – 8, 3 – 8
1 – 8, 3 – 8 Unlock Below 1 Ω
Door Control Switch

NG REPLACE POWER WINDOW REGULATOR

B59539 MASTER SWITCH ASSY

OK

3 CHECK WIRE HARNESS (POWER WINDOW REGULATOR MASTER SWITCH

ASSY – DOOR CONTROL RELAY ASSY AND BODY GROUND)

Wire Harness Side

(a) Disconnect the D11 switch and D4 relay connectors.
(b) Check the resistance of the wire harness side connectors.
D11
Power Window Regulator
Standard:
Master Switch Assy Tester Connection Specified Condition
D11–5 – D4–18 (L1)
D11–8 – D4–19 (UL1)
Below 1 Ω
D11–1 – Body ground
D11–3 – Body ground

D4
Door Control Relay Assy

B57790
L1 UL1 NG REPAIR OR REPLACE HARNESS AND
B71964 CONNECTOR

OK

REPLACE DOOR CONTROL RELAY ASSY

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 808

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

4 INSPECT DOOR CONTROL SWITCH ASSY

(a) Remove the door control switch.

Lock (b) Check the resistance of the switch.
Standard:
Tester Connection Switch Condition Specified Condition
Unlock 3–6 Lock
Below 1 Ω
3–5 Unlock

No Pin (4) B71970 NG REPLACE DOOR CONTROL SWITCH ASSY

OK

5 CHECK WIRE HARNESS (DOOR CONTROL SWITCH – DOOR CONTROL RELAY

ASSY AND BODY GROUND)

Wire Harness Side (a) Disconnect the D12 switch and D4 relay connectors.
(b) Check the resistance of the wire harness side connectors.
D12
Door Control Switch
Standard:
Tester Connection Specified Condition
D12–5 – D4–19 (UL1)
D12–6 – D4–18 (L1) Below 1 Ω
D12–3 – Body ground

B59527

D4
Door Control Relay Assy

B57790
L1 NG REPAIR OR REPLACE HARNESS AND
UL1 CONNECTOR
B71971

OK

REPLACE DOOR CONTROL RELAY ASSY

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 809

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

6 INSPECT FRONT DOOR LOCK ACTUATOR ASSY LH (DOOR LOCK MOTOR)

(a) Apply battery voltage to the actuator terminals and check

operation of the door lock motor.
Standard:
Lock
Unlock Measurement Condition Specified Condition
Battery positive (+) → Terminal 2
Lock
Battery negative (–) → Terminal 1
Battery positive (+) → Terminal 1
Unlock
Battery negative (–) → Terminal 2

B71966

6 5 4 3 2 1

B71988

NG REPLACE FRONT DOOR LOCK ACTUATOR

B72542 ASSY LH

OK

7 INSPECT FRONT DOOR LOCK ACTUATOR ASSY LH (DOOR LOCK AND UNLOCK
SWITCH AND POSITION SWITCH)

(a) Check the resistance of the door lock and unlock switch
and position switch.
Lock Standard:
Unlock
Door lock and unlock switch
Tester Connection Switch Condition Specified Condition
3–5 Lock Below 1 Ω
3 – 5, 3 – 6 OFF 10 kΩ or higher
3–6 Unlock Below 1 Ω
Position switch
B71966
Tester Connection Switch Condition Specified Condition
Lock 10 kΩ or higher
3–4
Unlock Below 1 Ω

6 5 4 3 2 1

B71988

NG REPLACE FRONT DOOR LOCK ACTUATOR

B72543 ASSY LH

OK

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 810

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

8 CHECK WIRE HARNESS (FRONT DOOR LOCK ACTUATOR ASSY LH – DOOR

CONTROL RELAY ASSY AND BODY GROUND)

Wire Harness Side (a) Disconnect the D9 door lock and D4 relay connectors.
(b) Check the resistance of the wire harness side connectors.
Standard:
D9
Front Door Lock Actuator Assy LH Tester Connection Specified Condition
D9–1 – D4–11 (ACTD)
D9–2 – D4–2 (ACT+)
1 2 3 4 5 6 D9–4 – D4–6 (LSWD)
Below 1 Ω
B58511 D9–5 – D4–20 (L2)
D9–6 – D4–21 (UL3)
D9–3 – Body ground

D4
ACT+ Door Control Relay Assy ACTD

LSWD
B57790
L2 UL3
NG REPAIR OR REPLACE HARNESS AND
B71969 CONNECTOR

OK

REPLACE DOOR CONTROL RELAY ASSY

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 811

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

9 INSPECT FRONT DOOR LOCK ACTUATOR ASSY RH (DOOR LOCK MOTOR)

(a) Apply battery voltage to the actuator terminals and check

operation of the door lock motor.
Standard:
Unlock Lock
Measurement Condition Specified Condition
Battery positive (+) → Terminal 6
Lock
Battery negative (–) → Terminal 5
Battery positive (+) → Terminal 5
Unlock
Battery negative (–) → Terminal 6

B71966

6 5 4 3 2 1

B71988

NG REPLACE FRONT DOOR LOCK ACTUATOR

B72540 ASSY RH

OK

10 INSPECT FRONT DOOR LOCK ACTUATOR ASSY RH (DOOR LOCK AND UNLOCK
SWITCH)

(a) Check the resistance of the door lock and unlock switch.
Standard:
Lock Tester Connection Switch Condition Specified Condition
Unlock 2–4 Lock Below 1 Ω
1 – 4, 2 – 4 OFF 10 kΩ or higher
1–4 Unlock Below 1 Ω

B71966

6 5 4 3 2 1

B71988

NG REPLACE FRONT DOOR LOCK ACTUATOR

B72541 ASSY RH

OK

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 812

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

11 CHECK WIRE HARNESS (FRONT DOOR LOCK ACTUATOR ASSY RH – DOOR

CONTROL RELAY ASSY AND BODY GROUND)

Wire Harness Side (a) Disconnect the D16 door lock and D4 relay connectors.
(b) Check the resistance of the wire harness side connectors.
Standard:
D16
Front Door Lock Actuator Assy RH Tester Connection Specified Condition
D16–1 – D4–22 (UL2)
D16–2 – D4–20 (L2)
1 2 3 4 5 6 D16–5 – D4–3 (ACT–) Below 1 Ω
B58511 D16–6 – D4–2 (ACT+)
D16–4 – Body ground

ACT– D4
ACT+ Door Control Relay Assy

B57790
L2
NG REPAIR OR REPLACE HARNESS AND
UL2
B71969 CONNECTOR

OK

REPLACE DOOR CONTROL RELAY ASSY

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 813

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

12 INSPECT FRONT DOOR LOCK ACTUATOR ASSY LH (DOOR LOCK MOTOR)

(a) Apply battery voltage to the actuator terminals and check

operation of the door lock motor.
Standard:
Lock
Unlock Measurement Condition Specified Condition
Battery positive (+) → Terminal 2
Lock
Battery negative (–) → Terminal 1
Battery positive (+) → Terminal 1
Unlock
Battery negative (–) → Terminal 2

B71966

6 5 4 3 2 1

B71988

NG REPLACE FRONT DOOR LOCK ACTUATOR

B72542 ASSY LH

OK

13 INSPECT FRONT DOOR LOCK ACTUATOR ASSY LH (DOOR LOCK AND UNLOCK
SWITCH AND POSITION SWITCH)

(a) Check the resistance of the door lock and unlock switch
and position switch.
Lock Standard:
Unlock
Door lock and unlock switch
Tester Connection Switch Condition Specified Condition
3–5 Lock Below 1 Ω
3 – 5, 3 – 6 OFF 10 kΩ or higher
3–6 Unlock Below 1 Ω
Position switch
B71966
Tester Connection Switch Condition Specified Condition
Lock 10 kΩ or higher
3–4
Unlock Below 1 Ω

6 5 4 3 2 1

B71988

NG REPLACE FRONT DOOR LOCK ACTUATOR

B72543 ASSY LH

OK

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 814

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

14 CHECK WIRE HARNESS (FRONT DOOR LOCK ACTUATOR ASSY LH – DOOR

CONTROL RELAY ASSY AND BODY GROUND)

Wire Harness Side (a) Disconnect the D9 door lock and D4 relay connectors.
(b) Check the resistance of the wire harness side connectors.
Standard:
D9
Front Door Lock Actuator Assy LH Tester Connection Specified Condition
D9–1 – D4–11 (ACTD)
D9–2 – D4–2 (ACT+)
1 2 3 4 5 6 D9–4 – D4–6 (LSWD)
Below 1 Ω
B58511 D9–5 – D4–20 (L2)
D9–6 – D4–21 (UL3)
D9–3 – Body ground

D4
ACT+ Door Control Relay Assy ACTD

LSWD
B57790
L2 UL3
NG REPAIR OR REPLACE HARNESS AND
B71969 CONNECTOR

OK

15 INSPECT POWER WINDOW REGULATOR MASTER SWITCH ASSY

(a) Remove the master switch.

Lock (b) Check the resistance of the door control switch.
Unlock Standard:
Tester Connection Switch Condition Specified Condition
1 – 5, 3 – 5 Lock Below 1 Ω
1 – 5, 3 – 5
OFF 10 kΩ or higher
1 – 8, 3 – 8
1 – 8, 3 – 8 Unlock Below 1 Ω
Door Control Switch

NG REPLACE POWER WINDOW REGULATOR

B59539 MASTER SWITCH ASSY

OK

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 815

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

16 CHECK WIRE HARNESS (POWER WINDOW REGULATOR MASTER SWITCH

ASSY – DOOR CONTROL RELAY ASSY AND BODY GROUND)

Wire Harness Side

(a) Disconnect the D11 switch and D4 relay connectors.
(b) Check the resistance of the wire harness side connectors.
D11
Power Window Regulator
Standard:
Master Switch Assy Tester Connection Specified Condition
D11–5 – D4–18 (L1)
D11–8 – D4–19 (UL1)
Below 1 Ω
D11–1 – Body ground
D11–3 – Body ground

D4
Door Control Relay Assy

B57790
L1
UL1
NG REPAIR OR REPLACE HARNESS AND
B71964 CONNECTOR

OK

REPLACE DOOR CONTROL RELAY ASSY

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 816

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

17 INSPECT FRONT DOOR LOCK ACTUATOR ASSY RH (DOOR LOCK MOTOR)

(a) Apply battery voltage to the actuator terminals and check

operation of the door lock motor.
Standard:
Unlock Lock
Measurement Condition Specified Condition
Battery positive (+) → Terminal 6
Lock
Battery negative (–) → Terminal 5
Battery positive (+) → Terminal 5
Unlock
Battery negative (–) → Terminal 6

B71966

6 5 4 3 2 1

B71988

NG REPLACE FRONT DOOR LOCK ACTUATOR

B72540 ASSY RH

OK

18 INSPECT FRONT DOOR LOCK ACTUATOR ASSY RH (DOOR LOCK AND UNLOCK
SWITCH)

(a) Check the resistance of the door lock and unlock switch.
Standard:
Lock Tester Connection Door Lock Condition Specified Condition
Unlock 2–4 Lock Below 1 Ω
1 – 4, 2 – 4 OFF 10 kΩ or higher
1–4 Unlock Below 1 Ω

B71966

6 5 4 3 2 1

B71988

NG REPLACE FRONT DOOR LOCK ACTUATOR

B72541 ASSY RH

OK

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 817

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

19 CHECK WIRE HARNESS (FRONT DOOR LOCK ACTUATOR ASSY RH – DOOR

CONTROL RELAY ASSY AND BODY GROUND)

Wire Harness Side (a) Disconnect the D16 door lock and D4 relay connectors.
(b) Check the resistance of the wire harness side connectors.
Standard:
D16
Front Door Lock Actuator Assy RH Tester Connection Specified Condition
D16–1 – D4–22 (UL2)
D16–2 – D4–20 (L2)
1 2 3 4 5 6 D16–5 – D4–3 (ACT–) Below 1 Ω
B58511 D16–6 – D4–2 (ACT+)
D16–4 – Body ground

ACT– D4
ACT+ Door Control Relay Assy

B57790
L2 UL2
NG REPAIR OR REPLACE HARNESS AND
B71969 CONNECTOR

OK

20 INSPECT DOOR CONTROL SWITCH ASSY

(a) Remove the door control switch.

Lock (b) Check the resistance of the switch.
Standard:
Tester Connection Switch Condition Specified Condition
Unlock 3–6 Lock
Below 1 Ω
3–5 Unlock

No Pin (4) B71970 NG REPLACE DOOR CONTROL SWITCH ASSY

OK

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 818

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

21 CHECK WIRE HARNESS (DOOR CONTROL SWITCH – DOOR CONTROL RELAY

ASSY AND BODY GROUND)

Wire Harness Side (a) Disconnect the D12 switch and D4 relay connectors.
(b) Check the resistance of the wire harness side connectors.
D12
Door Control Switch
Standard:
Tester Connection Specified Condition
D12–5 – D4–19 (UL1)
D12–6 – D4–18 (L1) Below 1 Ω
D12–3 – Body ground

B59527

D4
Door Control Relay Assy

B57790
L1
UL1
NG REPAIR OR REPLACE HARNESS AND
B71971 CONNECTOR

OK

REPLACE DOOR CONTROL RELAY ASSY

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 819

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DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

22 INSPECT FUSE (D/L, GAUGE)

(a) Remove the D/L and GAUGE fuses from the instrument panel J/B.
(b) Check the resistance.
Standard: Below 1 Ω
NG REPLACE FUSE

OK

23 CHECK WIRE HARNESS (DOOR CONTROL RELAY ASSY – INSTRUMENT PANEL

J/B AND BODY GROUND)

Wire Harness Side (a) Disconnect the D4 relay and 1L J/B connectors.
(b) Check the resistance of the wire harness side connectors.
Standard:
D4
B Door Control Relay Assy E Tester Connection Specified Condition
D4–1 (B) – 1L–10
D4–26 (IG) – 1L–3 Below 1 Ω
D4–12 (E) – Body ground

B57790
IG

1L
Instrument Panel J/B Assy

B62227
NG REPAIR OR REPLACE HARNESS AND
B72407
CONNECTOR

OK

REPLACE DOOR CONTROL RELAY ASSY

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 820