ACP 2.D Dissasembly and Assembly Instruction Pico DJH Series

TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Disassembly
Chapter 1, Removing the Battery Pack
To remove the battery pack from the battery bay,

follow the steps below:
1. Turn the notebook upside down.

2. Slide the battery lock in the direction of the
arrow to unlock the battery pack
3. Slide the battery release latch in the direction

of the arrow. The battery pack wills pop-up
automatically. Gently pry the battery pack
from its housing
NOTE: Always start laptop disassembly by

removing the battery pack first.
Page 1 of 25
VERSION 1.0
Chapter 2, Removing Hard disk
To remove the bottom cover, follow the steps below:
1. Remove the nine screws securing the bottom

cover as show
2. Open the Bottom case from righ side.
3. Remove the hard drive by pull up the clip
4. Remove the four screw to release the

harddisk from the harddisk case
Warning: Be care full pull the hard disk

drive can cause permanent damage for the clip.
Page 2 of 25
VERSION 1.0
Chapter 3, Removing Memory (RAM) Module
To remove the Memory module, follow the steps

below:
1. Remove the two screws securing the bottom

cover as show
2. Remove the memory memory case as show
3. Push the latches to release the RAM module.

A spring will force one end of the module up
4. Grasp the memory module and remove from

main board.
Page 3 of 25
VERSION 1.0
Chapter 4, Removing the Keyboard
To remove the keyboard, follow the steps below:
1. Turn the notebook over and push the latches

to release the keyboard
2. Pull the keyboard towards you, revealing the

keyboard cable underneath
3. lever up with thumb the connector bracket

and disconnect the keyboard cable from the
motherboard
4. Lift off the cable and remove the keyboard
Page 4 of 25
VERSION 1.0
Chapter 5, Removing Keyboard Frame
To remove the Keyboard frame, first remove the

battery pack. Follow the steps below to remove the
Keyboard frame.
2. Remove the six screw as show.
3. Turn the notebook over
4. Remove the five screws securing the Logic

upper to the logic lower.
5. lever up with thumb the connector bracket

and disconnect the Touchpad and speaker
cable from the motherboard
6. Gently remove the Keyboard frame from

front to the rear
Warning: Be care full Lift off the keyboard frame

can cause permanent damage for the lower logic.
NOTE: The touchpad module is attached to the rear of the logic upper and cannot be removed.
Page 5 of 25
VERSION 1.0
Chapter 6, Removing the Speaker
To remove the battery pack from the battery bay,

1. Remove the speaker from the logic upper as

show.
4. Remove the speaker cable as show
CAUTION: When you remove the speaker

module Reapply fresh Isolation double tape
before reinstalling the speaker module.
Page 6 of 25
VERSION 1.0
Chapter 7, Removing LCD Module
To remove the LCD module, first remove the battery

pack, keyboard frame. Follow the steps below to
remove the LCD module.
1. Remove the isolation tape.
Warning: Be care full Lift off the LCD module

can cause permanent damage for the upper logic
and please intention for key as show below
2. Disconnect the LVDS, Webcam, processor

Fan and Athena Wifi cable from the
mainboard and Wifi module.
3. Remove the four screws securing LCD

module to the logic lower
4. Gently remove the LCD Module.
Page 7 of 25
VERSION 1.0
5. Remove the six screw pads as shown
6. Remove the six screws securing the LCD

bezel to the LCD module
7. Carefully insert your fingers between the

display and the LCD bezel as indicated by
the arrow, and gently pry up the LCD bezel.
Warning: Be care full Lift off the LCD module

hinge easy to lose please intention for the hinge
as show
Page 8 of 25
VERSION 1.0
8. Remove the four screws mounting the

display.
9. Gently lift out the display. Remove the four

screws securing the hinges to the display.
10. Remove the isolation tape and disconnect the

LVDS cable from the back of the LCD
Page 9 of 25
VERSION 1.0
Chapter 8, Removing Webcam Module
To remove the camera module, first remove the

LCD module and lift out LCD display and inverter
board. Then follow these steps:
1. Disconnect the CMOS cable from the CMOS

module as shown.
2. Lift off the webcam
Page 10 of 25
VERSION 1.0
Chapter 9, Removing the Main Board
To remove the main board, first remove the battery

pack, HDD, memory module, keyboard, logic upper.
Follow the steps below to remove the mainboard.
1. Remove the Microphone cable from mainboard.
2. Remove the mainboard from left side to the ringh

side.
Page 11 of 25
VERSION 1.0
Chapter 10, Removing the Wireless LAN Module
To remove the Wireless LAN Module, follow the

steps below:
1. Turn over the mainboard
2. Disconnect the two antennas from the

wireless LAN card
3. Remove the two screws securing the

Wireless LAN Module
3. Grasp the RAM module and pull it out.
CAUTION: Do not touch the connectors on the

wireless LAN card or on the computer. Debris on the
connectors may cause the unit to malfunction.
Page 12 of 25
VERSION 1.0
Chapter 11, Removing the Processor Fan
To remove the Processor Fan, follow the steps

below:
1. Remove the two screws securing the

Processor Fan
2. Disconnect the two antennas from the

wireless LAN card
3. Lift off the Processor Fan
Page 13 of 25
VERSION 1.0
Assembly
Chapter 11, Assembly the Processor Fan
To assembly the Processor Fan, follow the steps

below:
1. Install the Processor fan to the logic lower
2. Tight the two screws securing the Processor

Fan
Page 14 of 25
VERSION 1.0
Chapter 18, Installing the Wireless LAN Module
For installing Wireless LAN module, follow this

step,
1. Push Wireless LAN at 30’ form main board

and push down the wireless then tight the
screw
2. Connect the antenna cable, Black cable to

main and Gray cable to aux and install
3. Install the isolation tape to the wireless LAN

cable
Page 15 of 25
VERSION 1.0
Chapter 9, Assembly the Main Board
To assembly the main board, Follow the steps below

to assembly the mainboard.
1. Assembly the mainboard from right side to

the left side.
NOTE: Please attention for Wifi and Processor

fan Cable must be in correct position as show.
2. Connect the Microphone cable to mainboard.
Page 16 of 25
VERSION 1.0
Chapter 8, Assembly Webcam Module
To assembly the camera module, Then follow these

steps:
1. Lift in the webcam
2. Connect the CMOS cable to the CMOS

module as shown.
Page 17 of 25
VERSION 1.0
Chapter 7, Assembly LCD Module
To assembly the LCD module, Follow the steps

below to remove the LCD module;
1. Connect the LVDS cable from the back of the

LCD and install the isolation tape
2. Tight the four screws securing the hinges to

the display.
3. Gently lift in the display
4. Tight the four screws mounting the display.
Page 18 of 25
VERSION 1.0
5. Gently pry down the LCD bezel
6. Tight the six screws securing the LCD bezel

to the LCD module
7. Install the six screw pads as shown
8. Gently install the LCD Module.
9. Tight the four screws securing LCD module

to the logic lower
10. Connect the LVDS, Webcam, processor Fan

and Athena Wifi cable to the mainboard and
Wifi module.
Page 19 of 25
VERSION 1.0
2. Install the isolation tape.
Chapter 6, Assembly the Speaker
To assembly the battery pack from the battery bay,

1. Install the speaker to the logic upper as

show.
2. Install speaker cable as show
Page 20 of 25
VERSION 1.0
Chapter 5, Assembly Removing Keyboard Frame
To assembly the Keyboard frame, Follow the steps

below to remove the Keyboard frame
1. Tight the five screws securing the Logic

upper to the logic lower.
2. Connect the Touchpad and speaker cable to

the motherboard
4. Tight the six screw as show.
Page 21 of 25
VERSION 1.0
Chapter 4, Assembly the Keyboard
To Assembly the keyboard, follow the steps below:
1. Connect the keyboard cable from the

motherboard and lever down with thumb the
connector bracket
2. Push the keyboard until the latches at

position lock as show
Note: Please insert the lower part of keyboard

first before the upper part because there is pin at
lower part of keyboard as show above
Page 22 of 25
VERSION 1.0
Chapter 16, Installing Memory (RAM) Module
For installing Memory module, follow this step,
2. Push memory at 30’ form main board
3. Push down until the Key at position lock
4. Key at Lock position, if the installation

corrects the pin will be invisible, the key will
show as picture.
5. Close the Bottom case from down side to the

upper side.
6. Tight the two screws securing bottom case to

the logic lower.
Page 23 of 25
VERSION 1.0
Chapter 2, Removing Hard disk
To assembly the bottom cover, follow the steps

below:
1. Tight the four screw securing the harddisk to

the harddisk case
2. Install the hard drive by push down the clip
Warning: Be care full Push the hard disk

drive can cause permanent damage for the clip.
3. Close the Bottom case from left side.
4. Tight the nine screws securing the bottom

cover as show
Chapter 20, Installing the Battery Pack
To Installing the battery pack to the battery bay,

1. Slide the battery lock latch in the direction of

the arrow. The battery lock wills pop-up
automatically.
2. Lock the second key for more safety
Page 24 of 25
VERSION 1.0
Page 25 of 25

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TITLE Disassembly and assembly instruction for PICO - DJH

Chapter 1, Removing the Battery Pack

To remove the battery pack from the battery bay,

1. Turn the notebook upside down.

3. Slide the battery release latch in the direction

NOTE: Always start laptop disassembly by

Chapter 2, Removing Hard disk

To remove the bottom cover, follow the steps below:

1. Remove the nine screws securing the bottom

2. Open the Bottom case from righ side.

3. Remove the hard drive by pull up the clip

4. Remove the four screw to release the

Warning: Be care full pull the hard disk

Chapter 3, Removing Memory (RAM) Module

To remove the Memory module, follow the steps

1. Remove the two screws securing the bottom

2. Remove the memory memory case as show

3. Push the latches to release the RAM module.

4. Grasp the memory module and remove from

Chapter 4, Removing the Keyboard

To remove the keyboard, follow the steps below:

1. Turn the notebook over and push the latches

2. Pull the keyboard towards you, revealing the

3. lever up with thumb the connector bracket

4. Lift off the cable and remove the keyboard

Chapter 5, Removing Keyboard Frame

To remove the Keyboard frame, first remove the

1. Turn the notebook upside down.

2. Remove the six screw as show.

3. Turn the notebook over

4. Remove the five screws securing the Logic

5. lever up with thumb the connector bracket

6. Gently remove the Keyboard frame from

Warning: Be care full Lift off the keyboard frame

Chapter 6, Removing the Speaker

To remove the battery pack from the battery bay,

1. Remove the speaker from the logic upper as

4. Remove the speaker cable as show

CAUTION: When you remove the speaker

Chapter 7, Removing LCD Module

To remove the LCD module, first remove the battery

1. Remove the isolation tape.

Warning: Be care full Lift off the LCD module

2. Disconnect the LVDS, Webcam, processor

3. Remove the four screws securing LCD

4. Gently remove the LCD Module.

5. Remove the six screw pads as shown

6. Remove the six screws securing the LCD

7. Carefully insert your fingers between the

Warning: Be care full Lift off the LCD module

8. Remove the four screws mounting the

9. Gently lift out the display. Remove the four

10. Remove the isolation tape and disconnect the

Chapter 8, Removing Webcam Module

To remove the camera module, first remove the

1. Disconnect the CMOS cable from the CMOS

2. Lift off the webcam

Chapter 9, Removing the Main Board

To remove the main board, first remove the battery

1. Remove the Microphone cable from mainboard.

2. Remove the mainboard from left side to the ringh

Chapter 10, Removing the Wireless LAN Module

To remove the Wireless LAN Module, follow the

1. Turn over the mainboard