Professional Documents
Culture Documents
SDF Disconnector Manual
SDF Disconnector Manual
Instruction Manual
Optionally with built on
Earthing Switch Type DEA
Rated Voltages : 36 - 362kV
Rated Current : 1600 - 4000 A
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Contents
1. Please Read First............................................................................. 1
1.1 Copyright ................................................................................ 1
1.2 Guarantee............................................................................... 1
1.3 Conventions............................................................................ 1
2. Function .......................................................................................... 2
2.1 Disconnector .......................................................................... 2
2.2 Earthing Switch ...................................................................... 2
2.3 Variants.. ................................................................................ 2
3. Mounting Alternatives .................................................................... 3
3.1 Parallel Arrangement of Disconnector Poles ........................... 3
3.2 Series Arrangement of Disconnector Poles ............................ 3
4. Basic Design .................................................................................. 4
4.1 Disconnector ......................................................................... 4
4.2 Earthing Switch ..................................................................... 5
5. Mode of Operation ......................................................................... 6
5.1 General ................................................................................. 6
5.2 Disconnector ......................................................................... 6
5.3 Earthing Switch ..................................................................... 7
5.4 Interlocking ............................................................................ 7
6. Technical Data ................................................................................ 8
6.1 General Electrical Data .......................................................... 8
6.2 General Mechanical Data ...................................................... 8
6.3 General Main Dimensions ..................................................... 9
6.4 Minimum Distances between Disconnector Poles ................. 10
7. Scope of Supply ............................................................................. 11
7.1 Disconnector ......................................................................... 11
7.2 Earthing Switch ...................................................................... 12
8. Shipping and Storage ..................................................................... 13
8.1 Shipping ................................................................................. 13
8.2 Storage .................................................................................. 13
9. Mounting, General .......................................................................... 14
9.1 Tools and Materials ................................................................. 14
9.2 Treatment of Contact Surface and Intersection Surface ......... 15
10. Mounting of Disconnector ............................................................. 16
11. Mounting of Operating Mechanism for Disconnector ............... 22
11.1 Direct Mounting ..................................................................... 22
11.2 Separate Mounting ................................................................ 26
12. Mounting of Coupling of Disconnectors, Cabling ........................ 34
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Contents of Figures
Figure 1 : 3-pole type SDF two-column rotary disconnector
in parallel arrangement (basic design) .................................... 3
Figure 2 : 3-pole type SDF two-column rotary disconnector
In series arrangement (basic design) ...................................... 3
Figure 3 : Basic design of type SDF two-column rotary disconnector ...... 4
Figure 4 : Basic design of earthing switch ............................................... 5
Figure 5 : Mode of operation
Of type SDF two-column rotary disconnector
(Example : 3-pole in parallel arrangement) .............................. 6
Figure 6 : Mode of operation of earthing switch
(Example : 3-pole in parallel arrangement).............................. 7
Figure 7 : General main dimensions
Of type SDF two-column rotary disconnector .......................... 9
Figure 8 : Minimum distances Pmin
Between poles of disconnector in parallel arrangement ........... 10
Figure 9 : Minimum distances Pmin
Between poles of disconnector in series arrangement ............ 10
Figure 10 : Scope of supply, disconnector ................................................ 11
Figure 11 : Scope of supply, earthing switch ............................................. 12
Figure 12 : Mounting of disconnector :
Shipping of disconnecetor base (2)
If mounting on supporting structure ......................................... 17
Figure 13 : Mounting of disconnector:
Shipping of premounted disconnector pole
If mounting in front of supporting structure
(Example : Version for rated normal current 1 600 A) ............... 17
Figure 14 : Mounting of disconnector ....................................................... 18
Figure 15 : Mounting of disconnector :
Mounting of corona-protection fittings (87) on rotary heads
(Only for rated voltage 362 & 362 kV) ..................................... 19
Figure 16 : Mounting of disconnector :
Mounting of corona-protection fittings (7) on finger side
(Only for rated voltages 245......362 kV) .................................. 20
Figure 17 : Mounting of disconnector :
Mounting of corona-protection fittings (7) on contact side
(Only for rated voltages 245 ... 362 kV) .................................... 21
Figure 18 : Mounting of operating mechanism for disconnector :
Direct mounting ...................................................................... 23
Figure 19 : Mounting of operating mechanism for disconnector,
Direct mounting : Mounting of operating lever (74)
If operating mechanism for disconnector
At opening side ..................................................................... 24
Figure 20 : Mounting of operating mechanism for disconnector,
Direct mounting : Mounting of operating lever (74)
If operating mechanism for disconnector
at opposite opening side ......................................................... 25
Figure 21 : Mounting of operating mechanism for disconnector,
Separate mounting : Measurement m3 < 6 m .......................... 27
Figure 22 : Mounting of operating mechanism for disconnector
Separate mounting if measurement m3 <, 6 m :
Mounting dimensions ............................................................. 28
Figure 23 : Mounting of operating mechanism for disconnector,
Separate mounting if measurement m3 = 6 .. 12 m :
Mounting dimensions ............................................................. 29
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2. Function
2.1 Disconnector
Electrical isolation of parts of networks
High-voltage disconnectors are used for the electrical isolation of electrical high-voltage networks.
When switched off, they form a visible isolation distance. High-voltage disconnectors are switched
under no-load conditions. Small capacitive or inductive currents, of the kind that occur during the
discharge of disconnected overhead-line or cable sections, are controlled.
Outdoor installation and formation of groups
The type SDF two column rotary disconnector described in these service instructions is a single - pole
disconnector for outdoor installation. Two or three poles can be coupled to form a group.
Standards
The type SDF two-column rotary disconnector conforms to the following standards :
lIEC 62271-102 (2001-12) & IEC 62271-1 (2007-10)
3. Mounting Alternatives
The disconnector poles of a 2- or 3-pole group can be arranged in parallel or in series. The pole and
side for mounting of operating mechanism can be freely specified when ordering.
Note : The side for mounting the operating mechanism is finalized with the order. Later changes are not
possible.
3.1 Parallel Arrangement of Disconnector Poles
Figure 1 shows a 3-poles type SDF two-column rotary disconnector with two earthing switches in
parallel arrangement.
Figure 1 : 3-pole type SDF two-column rotary disconnector in parallel arrangement (basic design)
Figure 2 : 3-pole type SDF two-column rotary disconnector in series arrangement (basic design)
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4. Basic Design
4.1 Disconnecetor
Figure 3 and Table 1 contain the most important components of the type SDF two-column rotary
disconnector.
5. Mode of Operation
5.1 General
The type SDF two-column rotary disconnector has separate operating mechanisms for the
disconnector and the earthing switch.
Prevention of automatic operating or closing
When the equipments switched on or off, a dead-center position is passed through just before the end
positions are reached. This prevents the automatic opening or closing of the disconnector or earthing
switch as a result of :
lShort-circuit
5.2 Disconnector
Operating mechanism :-
The operating mechanism (75) of the disconnector transfers the operating energy via the operating rod
(37) to the rotary pedestal (70). The diagonal rod (68) connects the two rotary pedestals of each pole.
Consequently, both pole halves are moved simultaneously.
The support insulators (201) transfer the torque to the two current-path halves (5, contact side) and (6,
finger side). These pass through an angle of rotation of 900 during switching.
Current transfer :-
During switching-on, the counter-contact (67) glides between the contact fingers (66). This establishes
the connection between the two current-path halves. The current is transferred via tulip-type contacts
in the rotary heads (284) to the high-voltage terminals (17).
Mechanical coupling inside a disconnector group :-
Via the coupling rods (15), the movement of the operated pole is transferred simultaneously to the
other poles of a disconnector group.
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Operating mechanism :-
The operating mechanism (77) of the earthing switch transfers the operating energy via the operating
rod (71) to the earthing-switch shaft (337). The tubular contact arm (23) swivels up (ON) or down
(OFF). During switching-on, the contact fingers (20) glide over the earthing contact (18). In the ON end
position, they are in preloaded contact against the stop.
Earthing connection :-
The earthing connection (79) connects the tubular contact arm (23) to the earthed sectional-steel base
frame (221) of the disconnector.
5.4 Interlocking
The disconnector and the earthing switch can be interlocked according to the following principle :
• Disconnector only ON when earthing switch OFF
• Earthing switch only ON when disconnector OFF
Interlocking is mechanical and/or electrical, depending on the version
Note : Mechanical interlocks between disconnector and earthing switch are fitted at the factory.
Retrofitting is not possible.
1HDB050016-YN 8
6. Technical Data
6.1 General Electrical Data
Note : The precise electrical data is contained in the data sheets supplied. The data in Table 3 contains
of standard values.
Table 3 : General electrical data of type SDF two-column rotary disconnector (standard values)
Table 4 : General mechanical data of type SDF two-column rotary disconnector (standard values)
Table 5 : General main dimensions of type SDF two-column rotary disconnector (standard values)
Table 6 : Minimum distances Pmin between poles of disconnector in series and parallel arrangement
(standard values)
7. Scope of Supply
Note : The disconnector is supplied in components
7.1 Disconnector
The scope of supply does not include the fixing materials for mounting the disconnector on the
supporting structures.
The components supplied comprises :
lDisconnector base (2) consisting of : Sectional-steel base frame (221), rotary pedestals (70),
diagonal rod (68), disconnector operating lever (69), connecting lever (3) and transportation
angle (328) A Figure 13
lSupport insulators (201)
lIf operating mechanism mounted separately : Vertical operating shaft (43) and pivot bearing (42)
A
Figure 21
lIf operating mechanism with lateral offset : Operating rod (83) A
Figure 25
lSmall parts
lTubular contact arms (23) with contact finger (20) and T-type clamp(329)
lIn case of series arrangement : Earthing-switch shafts (73) with welded earthing - switch lever
(339) A Figure 53
lEarthing-switch lever (19)
9 Mounting, General
The type SDF two-column rotary disconnector can be mounted in two positions
lHorizontal (standard)
lVertical (must be expressly specified when ordering and is only possible for rated voltage
< 170 kV)
Note : For vertical mounting of the disconnector, you require the additionally supplied documents.
Should the documents not have been supplied, please send for them. Our address and telefax no. are
given on the left.
The internal parts of the operating mechanisms (e.g. alarm switches and contractors) are not resistant
to outdoor climates. For this reason, they must be protected against moisture during mounting.
9.1 Tools and Materials
Lifting tackle
The lifting tackle for lifting the disconnector poles must have a lifting capacity of at least 500 kg.
Special tools and material
lIn addition to the standard tools, the following special tools and materials are required for
mounting.
lBrass-wire brush or treatment of copper surface
lCleaning agent for silver faced surfaces (Volatile inorganic solution like acetone, carbon
tetrachloride or equivalent)
lLint-free cloths
Note : Unless special values for torques are specified in these service instructions, the standard values
according to Table 7 apply.
Table 7 : Admissible torque for bolts (standard values)
Thread Torques in Nm
Steel, galvanized Steel, rustproof Thread in aluminium
Strength 8.8 A2-70, A4-70 —
M6 — 7 5.5
M8 — 16 14
M10 42 33 26
M12 72 56 45
M16 174 122 100
Note : In the following mounting steps, a distinction is made between MOUNTING and TIGHTENING.
MOUNTING means finger-tightening. Caution : Lightly grease all bolts before MOUNTING.
Note : In the following illustrations, often only one bolt is shown where two or more bolts are required.
This is done in the interests of clarity.
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The disconnector pole can be mounted either on the supporting structure or in front of the supporting
structure. If mounting in front of the supporting structure, first lift the completely mounted disconnector
pole onto the supporting structure and then align and tighten it there.
Note : Remember that the materials for fixing the disconnector bases (2) on the supporting structure
are not included in the scope of supply.
Caution : The transportation angles (328) A Figure 13 must be mounted in place and may under no
circumstances be removed during this mounting phase.
Caution : The diagonal rods (68) A Figure 13 have been adjusted at the factory for the precise
engagement of the main contacts. The adjustment may only be changed by ABB-trained specialist
erectors.
Mounting steps :
1. Unpack components
2. If mounting on the supporting structure : Using lifting tackle, place disconnector base (2) on the
supporting structure A Figure 12
3. If mounting on the supporting structure : Align and tighten disconnector base on the supporting
structure.
5. Wipe contact fingers (66) and contact pieces (67) with a cloth and grease A
Figure 14
6. For rated voltages 245 ... 362 kV : Mount corona - protection fittings (7) on current paths (5, 6)
A Figure 16, Figure 17
7. Mount finger - side current path (6), in ON position, on support insulator (201)A
Figure 14 (for
rated voltage 362 kV, together with the corona-protection fitting AFigure 15)
8. Slide contact - side current path (5) with counter-contact (67) into contact fingers (66) and mount
on support insulator (201) A Figure 14 (for rated voltage 362 kV, together with the corona-
protection fitting A Figure 15)
9. Align current paths (5, 6) longitudinally parallel with sectional-steel base frame (221) (use play in
holes in flanges) A Figure 14,
(for rotational alignment of contact fingers refer A Figure 72)
10. If mounting in front of supporting structure : Using lifting tackle, place completely mounted
disconnector pole on support structure A Figure 13, align and tighten
Figure 12 : Mounting of disconnector : Shipping of disconnector base (2) if mounting on supporting structure
Rated voltage A
kV mm
36 1000
72.5 1000
123 1400
145 1650
170 1830
245 2620
300 2620
362 3200
Finger side (FS) Contact side (KS)
Figure 19 : Mounting of operating mechanism for disconnector, direct mounting : Mounting of operating
lever (74) if operating mechanism for disconnector at opening side.
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Figure 20 : Mounting of operating mechanism for disconnector, direct mounting : Mounting of operating
lever (74) if operating mechanism for disconnector at opposite opening side.
1HDB050016-YN 26
Motor-operated mechanism
Figure 21 : Mounting of operating mechanism for disconnector, separate mounting : Measurement m3 < 6 m
1HDB050016-YN 28
90 mm
Figure 22 : Mounting of operating mechanism for disconnector, separate mounting if measurement m3 < 6 m :
Mounting dimensions
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90 mm
Figure 25 : Mounting of operating mechanism for disconnector, separate mounting : Laterally offset
operating mechanism
1HDB050016-YN 32
Figure 26 : Mounting of operating mechanism for disconnector, separate mounting : Mounting of operating
lever (74) if operating mechanism for disconnector at opening side
1HDB050016-YN 33
Figure 27 : Mounting of operating mechanism for disconnector, separate mounting : Mounting of operating lever
(74) if operating mechanism for disconnector at opposite opening side
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Figure 31 : Mounting of coupling of disconnectors : Mounting of operating rod (37) if operating mechanism for
disconnector at opening side
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Figure 32 : Mounting of coupling of disconnectors : Mounting of operating rod (37) if operating mechanism for
disconnector at opposite opening side
1HDB050016-YN 40
Fw
36 412 83 + 1 98 + 1 118
72.5 412 83 + 1 98 + 1 118
123 612 83 + 1 98 + 1 118
145 737 83 + 1 98 + 1 120
170 827 83 + 1 - 121
245 1 222 83 + 1 - 124
300 1 222 83 + 1 - 124
362 737 83 + 1 - 120
Fw
36 412 83 + 1 98 + 1 118
72.5 412 83 + 1 98 + 1 118
123 612 83 + 1 98 + 1 118
145 737 83 + 1 98 + 1 120
170 827 83 + 1 - 121
245 1 222 83 + 1 - 124
300 1 222 83 + 1 - 124
362 737 83 + 1 - 120
Figure 38 : Mounting of operating mechanism for earthing switch, separate mounting : Measurement m3 < 6 m
1HDB050016-YN 48
90 mm
Figure 39 : Mounting of operating mechanism for earthing switch, separate mounting if measurement
m3 < 6 m : Mounting dimensions
1HDB050016-YN 49
90 mm
Figure 40 : Mounting of operating mechanism for earthing switch, separate mounting if measurement
m3 = 6 ... 12 m : Mounting dimensions (Details A and Details B : Figure 41)
1HDB050016-YN 50
Figure 41 : Mounting of operating mechanism for earthing switch, separate mounting if measurement
m3 = 6 ... 12 m : Detail A and Detail B
1HDB050016-YN 51
Figure 42 : Mounting of operating mechanism for earthing switch, separate mounting : Laterally offset
operating mechanism
1HDB050016-YN 52
Figure 43 : Mounting of operating mechanism for earthing switch, direct and separate mounting : Mounting
of operating lever (76) if operating mechanism for earthing switch on contact side.
1HDB050016-YN 53
Figure 44 : Mounting of operating mechanism for earthing switch, direct and separate mounting : Mounting
of operating lever (76) if operating mechanism for earthing switch on finger side.
1HDB050016-YN 54
Mounting steps
1. Grease clamps sleeves (433-353, 434-353) A
Figure 45 with silicone grease
2. Bring earthing-switch links (336) into mounting position by driving home the clamp sleeves on
sectional-steel base frame (221) : On the operating side on the operated disconnector pole
A Figure 45, otherwise on the side of the tubular contact arm (23)AFigure 46
3. Tighten earthing connections (79, 343) A
Figure 46,
Caution : Use two earthing connections for rated short-time currents > 40 kA, 1 sec
4. Tighten earthing-switch links (336)
5. Grease thrust bearing (330), inside and collared bush (331), outside, with silicone grease and
mount with collared bush (331), making sure that the thrust bearings are at the specificfed side
A Figure 45
6. Mount earthing-switch shaft (337) A
Figure 45.
7. If pole distances P > 2 500 mm : Connect split earthing switch shaft to coupling piece (342)
A Figure 47, Figure 48
8. Tighten locking screw in collard bushes (331) and secure with lock nut A
Figure 45
9. Set operating mechanism for earthing switch to the ON position
10. Set premounted operating lever (76) to the correct position A
Figure 51, Figure 52
11. Mount earthing-switch lever (19) on the earthing switch shaft A
Figure 49, Figure 50
12. Mount operating rod (71) A
Figure 49, Figure 50 and adjust to the required length
13. With the operating mechanism in the ON position, adjust spacing dimensions for operating lever
(76) A Figure 51, Figure 52
14. Tighten operating lever (76) and earthing-switch lever (19)
15. Treat contact surface for earthing contact (18) on the current path A
Figure 62, Figure 63
16. Treat earthing contact (18) and mount on current path (5) or (6).
Caution : Do not lose insulating bush (344) and insulating plate (345) A
Figure 62, Figure 63
17. Wipe contact finger (20) with cloth and grease A
Figure 46
18. Mount tubular contact arms (23) with T-type clamp (329) on earthing-switch shaft (337)
19. Set tubular contact arms (23) manually to the ON position untill contact fingers (20) are up
against stop (21) A Figure 64
20. Align contact finger (20) and earthing contact (18) at right angles to each other and tighten
earthing contact (18) A Figure 62 Figure 63
21. Preset distance "I" between rear contact finger (20) and stop (21) of earthing contact (18)
(compensation for torsion of earthing - switch shaft) A
Figure 64
22. Tighten T-type clamps (329) on the earthing-switch shaft
23. Set earthing switch to the OFF position.
1HDB050016-YN 55
Figure 46 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of earthing connections
(79, 343). Detail 1 and Detail 2 : Two earthing connections for rated short-time currents > 40 kA, 1 sec.
1HDB050016-YN 58
h1 = (250 + 5) mm
h2 = (410 + 5) mm g = (500 + 5) mm
Figure 48 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of coupling piece
(342, 334) for connection of earthing-switch shafts (337) for pole distances P > 2 500 mm
1HDB050016-YN 60
Figure 49 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on contact side
1HDB050016-YN 61
Figure 50 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on finger side
1HDB050016-YN 62
Fw
Rated Voltage n S (U = 100 mm) S (U = 115 mm) S (U = 150 mm) Y1 (U = 100 mm)Y1 (U = 115 mm)Y1 (U = 150 mm)
mm mm mm mm mm mm
kV mm with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm
Fw
Rated Voltage n T (U = 100 mm) T (U = 115 mm) T (U = 150 mm) Y2 (U = 100 mm) Y2 (U = 115 mm) Y2 (U = 150 mm)
mm mm mm mm mm mm
kV mm with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm
14.1 Earthing Switch Poles in Series and Mounting on Individual Disconnector Poles
Note : Make sure that the disconnector poles are in the OFF position before mounting the earthing
switches
Mounting steps
1. Grease clamps sleeves (431-353, 436-353)with silicone grease A
Figure 53
2. Place earthing-switch links (336) or base frame of earthing switch (336a) into mounting position
by driving home the clamp sleeves on sectional steel base frame (221) A Figure 53, Figure 54
3. Tighten earthing connections (79, 343) A
Figure 54,
Caution : Use two earthing connections if rated short-time currents > 40 kA, 1 sec
4. Tighten earthing-switch links (336) or base frame of earthing switch (336a)
5. Grease thrust bearing (330), inside, and collared bush (331), outside, with silicone grease and
mount with collared bush (331), making sure that the thrust bearings are at the specified side
A Figure 53
6. Mount earthing-switch shafts (73) A
Figure 53, Figure 55, Figure 56
7. Tighten locking screw in collared bushes (331) and secure with lock nuts A
Figure 53
8. Set operating mechanism for earthing switch to the ON position
9. Adjust premounted operating lever (76) to the correct position A
Figure 60, figure 61
10. Mount earthing-switch lever (19) on the earthing - switch shaft A
Figure 58, Figure 59
11. Mount operating rod (71) and adjust to the required length A
Figure 60, figure 61
12. With the operating mechanism in the ON position, adjust spacing dimensions for operating lever
(76) A Figure 60, figure 61
13. Tighten operating lever (76) and earthing-switch lever (19)
14. Set earthing - switch lever (339) to position A
Figure 56
15. Mount coupling rods (15), aligning earthing-switch lever (339) to the required measurement
AFigure 55
16. Treat contact surface for earthing contact (18) on the current path A
Figure 62, Figure 63
17. Treat earthing contact (18) and mount on current path (5) or (6).
Caution : Do not lose insulating bush (344) and insulating plate (345) A
Figure 62, Figure 63
18. Wipe contact finger (20) with cloth and grease A
Figure 54
19. Mount tubular contact arms (23) with T-type clamp (329) on earthing-switch shafts (73)
AFigure 54
20. Set tubular contact arms (23) manually to the ON position until contact fingers (20) are up
against stop (21) AFigure 64
21. Align contact finger (20) and earthig contact (18) at right angles to each other and tighten earthing
contact (18) A Figure 62, figure 63
22. Press distance "I" between rear contact finger (20) and stop (21) of earthing contact (18)
(compensation for play of coupling rods) A
Figure 64
23. Tighten T-type clamps (329) on the earthing-switch shafts
24. Set earthing switch to the OFF position
25. Shorten operating rod (71) so that, in case of a manual test operation, all the rear contact fingers
are up against the stop in the ON position
1HDB050016-YN 65
Figure 53 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing - switch
links (336)
1HDB050016-YN 67
Figure 54 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing connection
(79, 343). Detail 1 and Detail 2 : Two earthing connections for rated short-time currents > 40 kA, 1 sec
1HDB050016-YN 68
Figure 55 : Mounting of earthing switch, earthing-switch poles in series : Mounting of coupling rods (15)
1HDB050016-YN 69
h1 = (250 + 5) mm
g2 = (405 + 5) mm
Figure 56 : Mounting of earthing switch, earthing-switch poles in series : Adjusting measurements for
earthing-switch shaft (73), and earthing-switch lever (339), earthing switch on finger side
h1 = (250 + 5) mm
g2 = (405 + 5) mm
Figure 57 : Mounting of earthing switch, earthing-switch poles in series : Adjusting measurements for
earthing-switch shaft (73) and earthing-switch lever (339), earthing switch on contact side
1HDB050016-YN 70
Figure 58 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on contact side
1HDB050016-YN 71
Figure 59 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on finger side
1HDB050016-YN 72
Fw
Rated Voltage n S (U = 100 mm) S (U = 115 mm) S (U = 150 mm) Y1 (U = 100 mm)Y1 (U = 115 mm)Y1 (U = 150 mm)
mm mm mm mm mm mm
kV mm with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm
Figure 60 : Mounting of earthing switch, earthing-switch poles in series : Adjustment of operating mechanism
for earthing switch if operating mechanism for earthing switch on contact side.
1HDB050016-YN 73
Fw
Rated Voltage n T (U = 100 mm) T (U = 115 mm) T (U = 150 mm) Y2 (U = 100 mm) Y2 (U = 115 mm) Y2 (U = 150 mm)
mm mm mm mm mm mm
kV mm with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm
Figure 61 : Mounting of earthing switch, earthing-switch poles in series : Adjustment of operating mechanism
for earthing switch if operating mechanism for earthing switch on finger side.
1HDB050016-YN 74
Figure 62 : Mounting of earthing switch : Mounting of earthing contact (18) for rated voltages 36 ... 170 kV
and rated peak-with-stand currents < 100 kA
Figure 63 : Mounting of earthing switch : Mounting of earthing contact (18) for rated voltages 245 ... 362 kV
or rated peak-with-stand currents > 100 kA (corona-protection fitting only for rated voltages 245 ... 362 kV)
1HDB050016-YN 75
Rated voltage 36 ... 170 kV, Rated voltage 245 ... 362 kV,
and rated peak - withstand current < 100 kA and rated peak - withstand current > 100 kA
Operated pole : a 20 10 0 30 15 0 40 20 0
max. 5
(on one pole
Operated pole : b 0 10 0 0 15 0 0 20 0 of 3-pole
group)
Operated pole : c 0 10 20 0 15 30 0 20 40
Switching state :
Disconnector ON
Earthing switch OFF
Switching state :
Disconnector OFF
Earthing switch ON
Detail 1
16.5 De-commissioning
The type SDF two-column rotary disconnector is an environmentally friendly product.
If the herein-described switching device is de-commissioned, the materials remove should be reused.
The switching device can be disposed of in an environmentally friendly manner on the basis of the
existing legal regulations.
Recycling is in the from of mixed scrap. The device contains the following materials.
lSteel
lCopper
lAluminium
lCast iron
lSynthetics
lCeramics
lLubricants
There are no hazardous materials within the meaning of the regulations for handling dangerous
material.
We shall be glad to advice you at all times regarding questions of disposal.
1HDB050016-YN 80
17. Maintenance
Caution : We recommend that the inspection intervals given in Table 8 for normal and extreme ambient
conditions be complied with. They are essential to the trouble-free operation of the equipment.
Warning : In the case of work on high-voltage equipment, there is danger to life if the applicable safety
rules are not observed and complied with.
Inspection intervals
Table : 8 Inspection intervals for normal and extreme ambient conditions
Torques in Nm
Thread
Steel, galvanized Steel, rustproof Thread in aluminium
M6 - 7 5.5
M8 - 16 14
M10 42 33 26
M12 72 56 45
M16 174 122 100
1HDB050016-YN 81
17.2 Disconnector
Warning : In the case of work on high-voltage equipment, there is danger to life if the applicable safety
rules are not observed and complied with.
The safety rules also include the five safety rules according to DIN/VDE 0105 Part 1
The five safety rules according to DIN/VDE
1. Disconnection
2. Safeguard against reconnection
3. Establish potential isolation
4. Earth and short-circuit
5. Cover or partition off adjacent live parts
Note : The following operations must be carried out at each inspection interval.
Operating steps :
1. Observe safety rules for work on high-voltage equipment and take suitable measurement
(including the five safety rules according to DIN/VDE)
2. Switch off electrical power supplies and control voltages and safeguard against reconnection
3. Clean contact fingers (66) and contact pieces (67) A
Figure 66; check for irreparable damage to
silver layer and, if necessary, replace.
4. Grease contact fingers (66) and contact pieces (67)
5. Clean support insulators; check for damage and, if necessary, replace
6. Check maintenance-free rod ends and supporting points of all operating linkages and coupling
rods
7. Check all bolt connections for security
8. Carry out some test operations manually (our recommendation : Three test operations)
9. Reconnect electrical power supplies and control voltages
10. Carry out some test operations using the motor-operated mechanism (our recommendation :
three test operations)
11. The maintenance of the operating mechanism for the disconnector should be carried out
according to the maintenance instructions separately supplied for the operating mechanism
12. In case of earthing switch : Next step A
Chapter 17.3 Maintenance of Earthing Switch.
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Figure 66 : Maintenance of disconnector : Replacement of contact fingers (66) and contact pieces (67)
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Figure 67 : Maintenance of earthing switch : Replacement of earthing contact (18) for rated voltages
36 ... 170 kV and rated peak-withstand currents < 100 kA.
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Figure 68 : Maintenance of earthing switch : Replacement of earthing contact (18) for rated voltage
245 ... 362 kV or rated peak-withstand currents > 100 kA.
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Figure 69 : Maintenance of earthing switch : Contact finger dimensions for rated voltages 123 ... 170 kV
and rated peak-withstnad currents < 100 kA
Figure 70 : Maintenance of earthing switch : Contact finger dimensions for rated voltages 245 ... 362 kV
or rated peak-withstand currents > 100 kA
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Adapter Plate
Plain washer
M16 Screw
Fig. 72 : Rotational Alignment of contact fingers (66) on Contact Piece (67) - Optional
In case Fingers are found to be not getting properly alignment with the conhtact Piece (67), Then
following steps are to be followed.
l Loosen the Fasteners
l Allow the Complete finger assembly to rotate the extent required to take its self aligned position
with respect to Contact Piece (67)
l Contact are should be cleaned & greased with DC 55 Grease.
l Tighten the Fasteners.
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When it is required to tilt the complete pole columns any direction for proper clearances, alignment
etc. follow the following steps.
l Just Loosen the check nuts,
l Tilt the Pole in the direction needed by rotating these nuts either in clockwise or anti-clockwise
direction.
l After Alignment tighten these nuts.
l During this alignment ensure that excessive stress is not imposed on the castings.
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Earth Switch
Arm Support
Earth Switch
Arm Support
18 Spare Parts
18.1 Order Information
We advise you constant to keep a stock of the following spare parts for your version of disconnector.
This will enable you, should the need arise, to re-commission your disconnector quickly.
You can order or re-roder the spare parts at any time. Please send your order to the address given on
the left.
Order information
To ensure the speedy processing of your order, we require the following information from you.
• Type and order number of the disconnector and of the operating mechanism as shown on the
rating plate.
• Designation of spare part, item number and order number from Table 10 and/or Table 11
Type and order number
The type and order number of your disconnector can be found on the rating plate on the disconnector.
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18.2 Disconnector
Note : The quantities given in the following tables apply to each pole. For two or more poles, increase
the quantity accordingly.
Table 10 : List of spare parts for type SDF two-column rotary disconnector.
20 Client's Comments
Dear Clients
We are always at pains to improve the quality of our documentation. For this
reason, we are very interested in any comments you may have on the present
ABB Limited documentation. Please complete this form if you have found any missing or
Maneja works incorrect information or printing errors in this documentation, or if you have any
Maneja
ideas for way in which we might improve this documentation to your advantage.
Vaodara - 390 013
(Gujarat) India Positive feedback is also most welcome. You will find our address on the left.
Thank you for you cooperation.
FAX : +91 265 2698927
The Editors
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1HDB050016-YN 97
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Contact us
ABB Limited Note : ABB is working to continuously improve the products. Therefore, we reserve
High Voltage Products the right to change design, dimensions and data without prior notice.
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