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Exterior Coatings:
A Paint Guide to Your Next Exterior Painting Project This Online Learning Seminar is available through a
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Purpose:
The durability of an exterior coating is influenced by many factors. A review of these factors is presented in this course,
along with discussions on paint composition, the proper preparation and maintenance of paint on various substrates,
and the factors that should be considered when planning a painting project, including regional influences, surroundings,
and architectural styles.
Learning Objectives:
• list the factors that prevent weathering and influence the performance and durability an exterior coating
• state the preparation and maintenance considerations that increase the longevity of a painting project
• evaluate the composition of a paint and how it will affect quality in order to determine the best product for a given
application, and
• discuss trending color options for exterior applications as well as the regional, climatic, and architectural factors that
contribute to color selection.
Contents
Technical Bulletins
Color Considerations
Case Studies
Summary
• Color retention
• Gloss retention
• Mildew
• Corrosion
• Dirt pickup
• Alkali burnout
• Chalking/binder degradation
• Cracking/flaking/loss of adhesion
• Efflorescence
The reality is not all exterior coatings are created equal. The
formulation of a coating plays a significant role in how
durable it is or how long it will last. Aside from formulation,
the other factors shown here can influence a coating’s
longevity just as much; this is why the same coating can
perform differently from one project to the next.
Formulation
Some exposure directions are more severe than others, meaning that certain directions may be exposed to more
moisture and UV from sunlight than others. For example, a south-facing wall will get more UV sunlight than a north-
facing wall. In this case, when the coating starts to weather from UV, it will happen on the south-facing wall prior to the
north-facing wall.
Also, there can be differences in durability on the same exposure direction but at different angles. For example, a south-
facing horizontal product may weather faster than a south-facing vertical product as the south-facing horizontal surface
can have greater exposure to moisture, dirt, and other debris. These conditions can accelerate the weathering of the
coating, assuming all other conditions are the same (e.g., substrate, surface preparation, primer used, film thickness).
These illustrations emphasize the differences in color retention for the same coating on southern yellow pine (SYP) due
to the different exposure angles in Phoenix, Arizona, and Los Angeles, California.
Application
The application of a coating is also a key contributor in determining its overall performance. A premium coating that is
applied incorrectly will not perform to its potential. Factors that must be considered are the substrate and its condition;
whether a substrate-specific primer was used; the number of coats of primer and topcoat applied; and the thickness at
which both the primer coats and topcoats were applied. All these elements have a huge role in how long a coating can
last.
These images demonstrate the differences in the performance of the coating due to the use of a good-quality,
substrate-appropriate primer to extend the life of the topcoat. In the examples, the panels on the left were properly
primed, while the ones on the right did not use a primer. Note that the substrate was southern yellow pine (SYP).
Environmental Conditions
The environmental conditions that a coating is exposed to throughout its life will determine its life span. Factors such as
moisture, temperature, and total UV exposure can dictate the speed at which a coating will degrade.
The top image shows the masonry panel before UV exposure with
the wrong primer on the left, the correct primer on the right, and no
primer on the entire bottom section. After 72 hours of UV exposure,
you can see that the correct primer selection will help protect the
topcoat from premature color and resin burnout.
The top panel (1 coat) versus the bottom panel (2 coats) on each
picture illustrates the impact that the final dry film thickness can
have on the coating’s ability to resist efflorescence.
Mildew is a fungus (mold) that grows on many exterior Mildew Resistance after 21 Months’ Exposure
painted surfaces, as well as on interior bathroom walls
and other humid or poorly ventilated interior areas. If not
corrected, mildew will continue eating away the existing
paint, causing eventual paint failure in the affected areas.
There is no way to absolutely prevent mildew growth;
however, it may be controlled if proper precautions and
recommendations are followed.
Review Question
Answer
• Formulation
• Exposure direction/angle
• Application
• Environmental conditions
What home type or building is being painted? The typical life span of an exterior
painting project really depends on the project’s intended use and products used
on the jobsite.
• Residential
• Single family: premium product lines and personal color choices
• Multifamily: contractor and midlevel product lines—many of these
communities are governed by homeowner associations (HOA), which
will dictate color palettes
• Commercial
• Office/retail/malls/restaurants/hotels: development companies, city
planners, and architecture and/or design firms control many product
and color decisions
• Small business: depending on whether its individually owned or
controlled by lease, both business owners and building owners will
have control over product and color decisions
Proper Preparation
The main cause of paint film deterioration is the degradation of several components,
including the binder and certain pigments. This is caused by the formation of free
radicals, or molecules, that generate in the paint film from prolonged exposure to UV
light (sunlight), moisture, and freeze‒thaw cycles.
Free radicals are highly reactive and either form or break down chemical bonds in
substances.
In the case of paint durability, free radicals actually damage the film. As the exposure
persists, the free radicals continue to be produced and accelerate film deterioration.
This process is very similar to how skin ages. Skin contains free radicals that, when
exposed to years of sunlight, will show signs of aging, including wrinkling, peeling,
sunspots, and overall dryness.
Change in appearance is the first indication that the paint film is deteriorating. The
early indicators are loss of gloss, loss of color, or increased chalkiness. There are
analytical ways to measure gloss and color change on smooth surfaces, but it is
much more challenging, if not impossible, on textured surfaces.
In most cases, if the color or sheen of a painted surface starts to look different, it
may be time to consider repainting. If ignored, substrate damage may result as the
protective properties of the paint erode.
When deciding on a paint, it is best to use the highest quality exterior paint in order
to achieve the longest life span. Paying $5 more per gallon for quality paint is
actually less costly to the building owner because of increased paint life.
Not all paints are created equal. The binder type, pigment choice, and
other formulation variables determine the ultimate life span and
durability of paint. There are varying degrees of quality in the resin and
pigment choices, just as there are varying degrees of quality in paint
choices. The saying “you get what you pay for” applies to paints
probably more than to any other building material. Some paint
manufacturers choose to formulate using a 100% acrylic resin that
may not have all the performance qualities associated with those kinds
of resins.
There are low-cost acrylics available that may not have the important
monomers for adhesion, gloss retention, or alkali resistance. Using
these types of resins lowers manufacturing costs but increases the
cost to the building owner through inferior quality and more frequent
repainting.
Variety of Primers
New drywall, for instance, is very porous and will soak up the paint if it
is not primed first. The primer works to fill in the pores, thereby
reducing the number of coats of paint needed.
If painting a metal fence, using a metal primer will protect against rust
and serve as a strong foundation for subsequent coatings.
A quality paint job requires two coats for better durability and coverage. The test panels here demonstrate that a primer
with one topcoat will outperform two topcoats with no primer.
Priming is often a step that is overlooked; doing so results in increased costs from having to fix paint failures or repaint
earlier. Choosing and applying the right type of primer will ensure long-lasting, professional results.
Review Question
Answer
Surface preparation:
• On previously varnished surfaces: Power wash, scrape, sand, patch, and prime exposed areas.
• Sand glossy surfaces to provide a roughened surface of “tooth” for better adhesion.
• Mask and protect areas not being painted.
• Surfaces must be dry and free of dirt, sanding dust, grease, oils, wax, mildew, and other contaminants.
• Sand in between coats of spar varnish with fine sandpaper.
Painting tips:
• Do not paint in direct sunlight.
• Apply finish to all sides of doors to prevent water intrusion.
• Always hand-stir clear finishes; do not shake.
• Avoid overbrushing clear finishes to prevent bubbles in the finish.
• Allow adequate dry time before closing doors.
• Use best-quality, pure china bristle brushes with varnish or polyurethane.
• Prewet brushes and rollers with the appropriate solvent to improve paint application.
• Keep oil-based paints away from heat, sparks, and open flame.
Plywood
Plywood
Painting tips:
• Do not paint in direct sunlight.
• Apply one or two coats of stain-blocking primer over cedar, redwood, and other types of wood with high tannin
content.
• Siding: Use a roller cover to apply paint to siding. Roll the cover horizontally or vertically depending on how the
siding is installed. Paint a five- to six-foot section on three to four siding pieces. Next, lay-off the painted section with
a brush. Then, move to the next section and repeat the process. Be sure to maintain a wet edge so the finish looks
smooth and uniform.
• T1-11 siding: Use a long-nap roller to ensure paint is worked into the wood surface. If paint is sprayed onto the
surface, backrolling is recommended.
• Airless spraying is more effective for large areas, but be sure to protect surrounding surfaces from overspray in
windy conditions.
• Prewet brushes and rollers in the appropriate solvent to improve paint application.
Surface preparation:
• On previously painted surfaces: Power wash, scrape, sand, patch, and prime exposed areas.
• Sand glossy surfaces to provide a roughened surface or “tooth” for better adhesion.
• Mask and protect all areas not being painted.
• Surface must be dry and free of dirt, grease, and oil.
• Fill and caulk all voids, seams, and joints.
Painting tips:
• Do not paint in direct sunlight.
• Use a synthetic wood and composition board primer.
• Prewet brushes and rollers in the appropriate solvent to improve paint application.
• Use a roller cover to apply paint to siding. Roll the cover horizontally or vertically depending on how the siding is
installed.
• Paint a five- to six-foot section on three to four siding pieces. Next, lay-off the painted section with a brush. Then,
move to the next section and repeat the process. Be sure to maintain a wet edge so finish looks smooth and uniform.
• Airless spraying is more effective for large areas, but be sure to protect surrounding surfaces from overspray in
windy conditions.
Ferrous Metal
Ferrous Metal
Painting tips:
• Avoid painting metal surfaces in direct sunlight to prevent lap or brush marks and heat blisters.
• Prime immediately after surface preparation.
• Keep moisture from contacting unpainted surfaces to prevent flash rusting.
• Use a corrosion-inhibiting primer on bare metal surfaces.
• Spot prime severely rusted areas with a rust neutralizer for added corrosion resistance.
• Use a nonblocking acrylic paint.
• Paint within the ideal temperatures of 50° to 90° F.
• Allow adequate dry time before closing doors.
• Prewet brushes and rollers with the appropriate solvent to improve paint application.
• Keep oil-based paints away from heat, sparks, and open flame.
Painting tips:
• Avoid painting warm metal surfaces in direct sunlight to prevent lap or brush marks and heat blisters.
• Paint within the ideal temperatures of 50° to 90° F.
• Prewet brushes and rollers with the appropriate solvent to improve paint application.
• Keep oil-based paints away from heat, sparks, and open flame.
• Check concrete tilt-up for bond breakers or oils. Detached Garages Planter Walls & Pony Walls
• Sand glossy surfaces to provide a roughened surface Entry Kiosks & Mailbox Kiosks Trash Enclosures
or “tooth” for better adhesion.
• Add concrete bonding glue to dry mix stucco patch for Leasing Offices
better adhesion; use a rubber float to apply stucco
patch and match existing stucco textures.
• Surface must be dry and free of dirt, grease, and oil.
• Check the moisture content of the surface.
• Mask and protect areas not being painted.
Painting tips:
• Do not paint in direct sunlight.
• Pressure washing is recommended to remove bond breakers from concrete tilt-up walls.
• Using a primer is strongly recommended on smooth-troweled concrete surfaces to minimize adhesion problems.
• Airless spraying is more effective for large areas, but be sure to protect surrounding surfaces from overspray in
windy conditions.
• Use a long-nap roller to ensure paint is worked into stucco surface; a long-nap cover also speeds up paint
application.
• Stucco surfaces have a tendency to accumulate dirt, so using higher-sheen finishes on stucco walls will provide
better dirt pickup resistance.
• Prewet brushes and rollers with the appropriate solvent to improve paint application.
Concrete Tilt-Up
Concrete Tilt-Up
Painting tips:
• Do not paint in direct sunlight.
• Pressure washing is recommended to remove bond breakers from concrete tilt-up walls.
• Concrete tilt-up walls are normally “sacked” (i.e., patched with highly alkaline patching compounds). Use an alkali-
resistant primer to minimize adhesion and color burnout problems. Use an alkali-resistant primer also if it is not
possible to allow the new surface to cure for at least 30 days.
• Using a primer is strongly recommended on smooth-troweled concrete surfaces to minimize adhesion problems.
• Airless spraying is more effective for large areas, but be sure to protect surrounding surfaces from overspray in
windy conditions.
• Use a long-nap roller to ensure paint is worked into stucco surface; a long-nap cover also speeds up paint
application.
• Stucco surfaces have a tendency to accumulate dirt, so using higher-sheen finishes on stucco walls will provide
better dirt pickup resistance.
• Prewet brushes and rollers with the appropriate solvent to improve paint application.
Midlevel paints range from 30% to 35%, and Volume Solids Indicator of Quality
economy paints are less than 30%. Premium: 36% to 40%
Midlevel: 30% to 35%
However, just because two paints in the same sheen Economy: < 30%
have the same volume solids does not mean that
they are truly equal in performance—you need to
delve deeper into the makeup of those solids.
Porosity
Different binders have different The table on the next slide shows the
performance properties. various performance properties that different
binders offer. For example, vinyl acrylics
typically have poor wet adhesion but actually
may have excellent scrub resistance based
on the formulation. This table is a helpful
resource when comparing performance of
various paints.
Review Question
Answer
Technical Bulletins
Cold-Weather Painting
Let’s look at the composition of latex paint and the effects of temperature on its performance.
Latex paint consists of dispersed pigment and resin, along with some additives and liquid (mainly water). When the
paint is in its liquid state, the particles of pigment and resin are evenly spaced and distributed. After application, the
water begins to evaporate, and the particles of pigment and resin gather closer together. As the remaining liquid
evaporates, the resin particles gradually become more densely packed, causing them to fuse and bind the pigment into
a continuous film. This process, called coalescence, is illustrated in the graphic below.
• Check the weather forecast. Determine the weather pattern for the
days you are going to paint. Cold-weather paints may take up to two
days to dry, and the minimum temperature must be maintained during
this time period. If the temperature is going to dip below the minimum
mark during the drying phase, painting must be suspended until stable
temperatures can be guaranteed.
• Work midday. Focus on prep work in the early morning and late
afternoon and apply paint between 10 a.m. and 2 p.m. to allow
surfaces to warm up and to allow time for curing before dew falls.
• Follow the sun. In the summer, the rule is to not paint in the sun and
to follow the shade around the house. But in cold weather, it’s the
opposite. Follow the sun around the house as you work. Stop work
around midafternoon or when the temperature starts dropping.
Dark Colors
Blisters typically form because the heat from the sun causes the
surface of the newly applied coating to dry more rapidly than the body
of the coating film. This rapid surface drying process creates a rigid,
or “skinned over” surface layer that prevents the evaporation of the
solvent in the lower level of the coating.
Review Question
Answer
Hot-Weather Painting
Hot-Weather Painting
Paints that dry too fast can have film defects similar to
what is seen with mud cracking (where dried paint film
resembles the deep, irregular cracks that form in dried
mud).
• Check the weather forecast. Determine the weather pattern for the days you are
going to paint. If the temperature is going to rise above the maximum mark during
the application and drying phases, it will be necessary to take the following steps
to ensure there are no application issues or damaging effects to film formation.
• Follow the shade. In the summer, the rule is to not paint in the sun and to follow
the shade around the house or building.
• When humidity or dew points are low, begin the painting project earlier in
the morning when possible. During midday when the sun is at its highest, avoid
painting. As long as conditions allow, begin painting again in the late afternoon
hours, making sure to follow the shady areas.
• Take special precautions to cover opened paint containers, as direct sun and
high temperatures will increase the tendency of the paint to skin in the roller tray
or in the container.
• Just as it is necessary for humans to hydrate during hot temperatures, it
may be necessary to add up to 4 to 6 oz (per gallon) of clean water to maintain
workability of latex paints.
Color Considerations
Landscape:
• Is the surrounding landscape
verdant and lush or dotted with cacti
and stone?
Neighborhood:
• Is the neighborhood a colorful play
on personalities or do HOA rules
dictate the exterior color palettes?
Climate:
• Is the location sunny most days with
extreme heat conditions or foggy
and rainy?
Architectural Integrity
Regional Influences:
• Revealed earlier, these regional
references are go-to options for
inspiring exterior color palettes.
Architecturally Influenced
Traditional Color Palettes:
• Presented in subsequent slides is a
range of historic and traditional
architectural styles that provide the
basis for a variety of tried-and-true
color options.
Colonial
Victorian
Craftsman
Spanish
Mid-century Modern
Mountain Hideaway
Please remember the test password TRENDING. You will be required to enter it in order to
proceed with the online test.
Bright Colors
• Bright pops of color are fun to highlight on many architectural
styles; however, UV radiation breaks down the paint pigment faster.
• Colors such as orange, bright blue, yellow, and red are more
vulnerable to paint color fading due to UV radiation.
• Use bright colors with caution in Southwest desert climates. These
colors tend to be recommended for interior use only, though trends
in Mid-century Modern design continue to highlight vivid brights on
exteriors.
• Understand that repainting earlier may be necessary to keep the
color fresh.
Dark Colors
• Darker colors can have issues in hot weather conditions, including
more heat absorption.
• Suggested use is in milder climates; if used in hotter climates,
landscaping with additional trees and plants can provide additional
color protection.
Case Studies
• Wellness retreat in
Griffith Park, CA
• Mountain hideaway in
Idyllwild, CA
• Restored Mid-century
Modern home in Los
Feliz, CA
• Fully restored inn in
Tucson, AZ
Color Palette:
• Body: A warm white to reflect the organic inspiration
• Accents:
• Deep, gorgeous green accent hue to lean into all the
natural biodiversity around the lot
• Deep brown-black to define the stair systems as a wayfinding
method
• Softened greige to softly outline the fencing while still blending
into the natural landscape
Summary
Key Points
The durability and performance of an exterior coating is influenced by many factors, including formulation, exposure
direction/angle, application, and environmental conditions.
To improve the performance and longevity of exterior paint, it is important to consider coatings that are resistant to
alkali, corrosion, efflorescence, and mildew. Other factors that influence durability include site conditions, climate, and
intended project use, as well as the proper preparation, application, and maintenance of the painted project.
The indicators of a paint’s quality are the percentage of volume solids, the ratio of pigment to binder, and the amount of
resin/binder in the paint’s formulation.
It is important to take precautionary measures if painting exterior projects in extreme cold/hot temperatures as they
affect the life of the coating.
Color selection has a strong influence on paint performance and the life of a coating. While dark colors can be
appealing, they may be affected by environmental conditions more than light colors. Color selection is dictated by
regional influences, surroundings, and architectural styles.
Conclusion
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Expert link. researched, assembled, and produced by Dunn-Edwards Corporation
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