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Service Information
" Applied Failure Analysis

" Bench Test Procedures

" Contamination Control Guidelines

# Disassembly And Assembly

777E Off-Highway Truck

"
engine Supplement

777E Off-Highway Truck

"
machine System

777E Off-Highway Truck

#
power Train

Duo-Cone Seals - Install

Torque Converter - Remove and Install

Torque Converter - Disassemble

Torque Converter - Assemble

Relief Valve (Torque Converter Inlet) - Remove and Install

Relief Valve (Torque Converter Inlet) - Disassemble

Relief Valve (Torque Converter Inlet) - Assemble

Oil Filter and Base (Torque Converter Charging) - Remove and Install

Oil Filter Base (Torque Converter Charging) - Disassemble

Oil Filter Base (Torque Converter Charging) - Assemble

Modulating Valve (Torque Converter Lockup Clutch) - Remove and Install

Drive Shaft (Main) - Remove and Install

Gear Pump (Torque Converter, Transmission) - Remove and Install

Gear Pump (Torque Converter, Transmission) - Separate

Gear Pump (Torque Converter) - Disassemble

Gear Pump (Torque Converter) - Assemble

Gear Pump (Transmission) - Disassemble

Gear Pump (Transmission) - Assemble

Gear Pump (Torque Converter, Transmission) - Connect

Oil Filter and Base (Transmission Charging) - Remove and Install

Transmission Oil Filter Base - Disassemble - Transmission Charging

Transmission Oil Filter Base - Assemble - Transmission Charging

Transmission Hydraulic Control - Remove

Transmission Hydraulic Control - Disassemble

Transmission Hydraulic Control - Assemble

Transmission Hydraulic Control - Install

Modulating Valve (Transmission Hydraulic Control) - Remove and Install

Transmission and Transfer Gears - Remove and Install

Transmission and Transfer Gears - Separate

Transmission Planetary - Disassemble

:
 Transmission Planetary - Assemble

Transfer Gears - Disassemble

Transfer Gears - Assemble

Transmission and Transfer Gears - Connect

Differential and Bevel Gear - Remove

Differential and Bevel Gear - Disassemble

Differential and Bevel Gear - Assemble

Differential and Bevel Gear - Install

Speed Sensor (Transmission) - Remove

Speed Sensor (Transmission) - Disassemble

Speed Sensor (Transmission) - Assemble

Speed Sensor (Transmission) - Install

Lateral Control Rod (Rear Axle Housing) - Remove and Install

Final Drive, Brake and Wheel (Rear) - Remove and Install

Tire and Rim (Rear) - Remove

Tire and Rim (Rear) - Install

Final Drive - Remove and Install

Final Drive - Disassemble

Final Drive - Assemble

Rear Wheel, Bearing, and Duo-Cone Seal - Remove

Rear Wheel, Bearing, and Duo-Cone Seal - Install

Spindle (Rear) - Remove and Install

Axle Shaft - Remove

Axle Shaft - Install

Axle Housing and Support - Remove and Install

" C27 And C32 Engines For Caterpillar Built Machines

" Seal Installation

" Engine News

" Operation And Maintenance Manual

" Reuse And Salvage Guidelines

" Schematic

" Service Letter-Csarl

" Service Magazine

" Shop Review

" Special Instruction

" Specifications

" Systems Operation

" Technical Analysis

" Technical Information Bulletin

" Testing And Adjusting

" Tool Operating Manual

:
" Torque Specifications

" Troubleshooting

SMCS - 3101 i08159258

Removal Procedure
Required Tools

Tool Part Number Part Description Qty

143-5455 Lifting Bracket 1

A
143-5454 Lifting Bracket 1

Forcing Screw
B - 4
3/8 - 16 by 1.75 inch

Table 1

Start By:

a. Remove the gear pump (torque converter, the transmission). Refer to Gear Pump (Torque Converter, Transmission) - Remove
and Install $ .

b. Remove the drive shaft (main). Refer to Drive Shaft (Main) - Remove and Install $ .

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after

the engine has been stopped. Serious injury can be caused if this
pressure is not released before any service is done on the
hydraulic system.

Make sure all of the work tools have been lowered to the
ground, and the oil is cool before removing any components or
lines. Remove the oil filler cap only when the engine is stopped,
and the filler cap is cool enough to touch with your bare hand.

NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and
repair of the product. Be prepared to collect the fluid with
suitable containers before opening any compartment or
disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain
fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, all
hoses, and all tubes. This helps to prevent fluid loss and keep contaminants from entering the system.
:
 Illustration 1 g06570935

1. Disconnect hose assemblies (1).

Illustration 2 g06570936

2. Remove clip (4). Disconnect hose assemblies (2) and (3).

Illustration 3 g06570937

3. Remove the cable straps and disconnect harness assembly (5). Reposition harness assembly (5) out of the torque converter.

Illustration 4 g06570938

4. Disconnect tube assembly (6) and hose assemblies (7).

:
 Illustration 5 g06570939

5. Disconnect hose assemblies (8), (9), and (10).

Illustration 6 g06570940

6. Remove bolts (13) and (12). Reposition tube assembly (11) out of the way.

Illustration 7 g06570941

7. Remove clips (15) and bolts (16). Reposition tube assembly (14) out of the way.

Illustration 8 g06570942

8. Remove clip (18). Disconnect hose assemblies (17), (19), and (20).
:
 8. Remove clip (18). Disconnect hose assemblies (17), (19), and (20).

Illustration 9 g06570943

9. Remove clips (22) and reposition tube assemblies (21).

Illustration 10 g06570944

10. Remove clips (23) and tube assembly (24).

Illustration 11 g06570945

11. Remove adapter assemblies (25).

Illustration 12 g06570946
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 Illustration 13 g06570947

Off-Highway Truck ( Off Highway Truck ( 777E ( KYD

& Parts ' Service

2020/11/30 Torque Converter - Remove and Install (M0115459) $ %

Illustration 14 g06570948

12. Attach Tooling (A) and a suitable lifting device to torque converter (27). The weight of torque converter (27) is approximately
768 kg (1693 lb).

13. Remove bolts (26). Use Tooling (B) to separate torque converter (27) from the engine. Pull torque converter (27) rearward
and lower torque converter (27) onto a suitable cart.
Note: Torque converter (27) will need to be rotated by approximately 45 degrees to the left as torque converter (27) is
lowered to the ground for Tooling (A) to clear the machine.

Installation Procedure
)
?
©2021 Caterpillar
1. Install torque converter (27) in the reverse orderInc.
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KYD1-UP, KZD1-UP

PIP-10062758
2021/07/27
08:39:20+06:00
i08159258
© 2021 Caterpillar Inc.
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