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Faisal Talib*
Mechanical Engineering Section,
University Polytechnic,
Faculty of Engineering and Technology,
Aligarh Muslim University,
Aligarh-202002, (U.P.), India
Fax: +91-1332-285565, 273560
E-mail: ftalib77@yahoo.co.in
E-mail: ftalib77@gmail.com
*Corresponding author
Zillur Rahman
Department of Management Studies,
Indian Institute of Technology,
Roorkee- 247667 (U.Kh.), India
E-mail: yusuffdm@iitr.ernet.in
E-mail: zrahman786@gmail.com
M.N. Qureshi
Department of Mechanical Engineering,
Faculty of Engineering and Technology,
M S University of Baroda,
Vadodara, (Gujarat.), India
E-mail: mnqureshi@rediffmail.com
Abstract: This study focuses on the state of usage of quality tools and
techniques in Indian service industries. To achieve this objective, a
comprehensive instrument was constructed and distributed to select Indian
service companies. The usage of quality tools and techniques was surveyed and
then analysed. The study sample consists of a group of 172 selected Indian
service companies from various industries like healthcare, information and
communication technology (ICT), banking, and hospitality. The survey
findings revealed that usage of tools and techniques for quality improvement in
Indian service companies is low and majority of the Indian service industries
implement easiest and simple to use quality tools and techniques. The survey
also showed some areas for further improvement like usage of advanced and
complex quality tools such as 5-’S’, Pareto analysis, Kaizen activities, and
business process reengineering (BPR) which are barely used. Further, some
managerial implications and future scope of this study are also reported at the
end.
Reference to this paper should be made as follows: Talib, F., Rahman, Z. and
Qureshi, M.N. (2013) ‘Survey on the usage of total quality management tools
and techniques in Indian service industries: an empirical analysis’, Int. J.
Quality and Innovation, Vol. 2, No. 2, pp.105–119.
1 Introduction
Over the past two decades, the importance of total quality management (TQM) has
considerably increased on both a practical and theoretical levels. A number of studies
have been evolved to develop a set of key practices of TQM implementation which vary
from one author to another, although the literature suggests top-management
commitment, supplier management, process management, employee involvement,
continuous improvement and innovation, and employee involvement as the some
important practices of TQM (Talib and Rahman, 2010; Talib et al., 2011; Sila and
Ebrahimpour, 2002; Kaynak, 2003; Najmi and Kehoe, 2000; Tarí and Sabater, 2004).
Survey on the usage of total quality management tools and techniques 107
• To examine the extent to which quality tools and techniques are practised or used in
Indian service companies.
For this purpose, a sample of identified service companies was surveyed in India. The
results of this study are part of a wider research process, aimed at identifying,
implementing, and evaluating the TQM practices in select Indian service companies and
are presented in the forthcoming papers of this research.
This paper will be structured as follows. In the next section, a review is made of the
literature on tools and techniques for quality improvement. The following section reflects
the methodology used for this research paper; this is followed by presentation of results
and analysis. A number of discussion and conclusions will be suggested in the final
section including some managerial implications and scope for future research.
108 F. Talib et al.
2 Literature review
Various studies have been carried out by the QM/TQM researchers for the identification
of number of tools and techniques for quality improvement that are necessary for TQM
success (Tari, 2005; Dale and Mc Quater, 1998; Ishikawa, 1985; Imai, 1986; Dale, 1999;
Evans and Lindsay, 1999; Dean and Evans, 1994). Moreover, managers must know
which TQM tools and techniques they should consider for successful development of
TQM programme in their organisation. The following sub-section reports the studies on
relevance of quality tools and techniques undertaken by different researchers and
academicians.
The above review still shows that there is a major gap in research in this area, because
there are few studies which have verified if the use of different techniques and tools
improves the TQM level and if it has an influence upon performance, specifically in
Indian service sector. Thus, considering that, the following research question has been
articulated to conduct further empirical research study:
Research question 1 (RQ1): To what extent the quality tools and techniques are practised
or implemented in the Indian service companies?
Answering the above question would help managers to realise the importance of
techniques and tools in order to improve quality. The hypotheses this paper formulated is
as follows:
H1 The applicability and status of quality tools and techniques is significantly high in
Indian service companies.
To carry out this objective, a research instrument was framed comprises of list of
15 quality tools and techniques identified from literature review (Table 1). Respondents
to the survey were asked to indicate the use or implementation of these 15 quality tools
and techniques in their company through multiple answer option by putting a tick or cross
in the corresponding box as applicable. The responses were analysed using descriptive
statistical analysis by finding frequency counts and percentage of respondents in each
category of quality tools and techniques, and were graphically presented in order to
examine the extent of use of each quality tools and techniques by the responding
company using SPSS 16.0 software (Coakes et al., 2006).
110 F. Talib et al.
3 Research methodology
Research methodology is very important as it can guide researchers on what steps needs
to be taken in order to accomplish the objectives of the research (Tsang and Antony,
2001; Antony et al., 2002). In order to accomplish the objective of this research study, a
questionnaire survey methodology was adopted and was carried out in select Indian
service companies. This section discusses research design, research instrument,
administration of instrument, sample, and data collection procedures used in the study.
4.2 Usage of quality tools and techniques across Indian service companies
The usage of various quality tools by the responding companies have been shown in
Figure 1 and Table 3. From the table and figure, it is observed that in Indian
service sector, effective meetings, internal audits, flow charts, control charts,
brainstorming, suggestion scheme, and self-assessment are very popular and are being
used for solving quality related problems, which are easier to implement and simple to
use. On the other hand, quality tools like Kaizen activities; Pareto analysis, 5-’S’
activities, Six Sigma, design of experiments (DOE), BPR, cause and effect diagram,
quality circles, SPC, and Benchmarking are barely in use, which are rather more
complex quality tools and techniques. These results were also reported by Fotopoulos and
Psomos (2009) and Alsaleh (2007). These techniques are also very essential for
continuous improvement and for full TQM implementation as they create the culture
within which the quality tools and techniques can work and can improve quality and
competitiveness. The Indian service companies must develop and adopt these tools and
techniques in order to progress towards TQM. According to Van der Wiele et al. (2001),
‘one way of using the quality system to facilitate change is by working on improvement
activities’. Such improvement activities can be done by adopting these quality tools and
techniques which could help managers to implement the critical practices of TQM in the
company.
From Figure1, it has been observed that the most popular and highly implemented
quality tools among the Indian service companies are effective meetings, control
charts, flow charts, and internal audits as 60% to 80% of the responding companies are
using only these four tools to solve their quality related problems. Further, 50% to 60%,
40% to 50%, 30% to 40%, 20% to 30%, 10% to 20%, and less than 10% of the
responding companies are using 7, 10, 12, 14, 15, and 16 quality tools respectively
(see Table 3). However, the least implemented quality tool is Kaizen activities,
which is being used in less than 10% of the Indian service companies and also
5-’S’activities (18.6%), which is evident from Figure 1 and is a cause of concern.
Since, these tools being considered as the important pillars of TQM implementation
approach as it creates continuous improvement in all company functions at all level and
improving work environment (Imai, 1986). Using these vital tools, the Japanese clearly
outwitted, outsmarted, and outsold the other countries in different sectors (Grant et al.,
1995).
To be globally competitive, it is very important that Indian service sector
must vigorously focus for the implementation of Kaizen activities and 5-’S’ activities
114 F. Talib et al.
along with other tools like Six Sigma. BPR, and Pareto analysis. Therefore,
Indian service managers should better focus on these less used quality tools and
techniques, and understand clearly as to what Kaizen activities, 5-’S’ activities, Six
Sigma, BPR, and Pareto analysis really mean and implement accordingly to improve
their overall business performance while enhance the quality performance
simultaneously.
Figure 1 Overall usage of quality tools and techniques in Indian service companies
Benchmarking 46.5
Self-assessment 54.7
Brainstorming 55.2
0 10 20 30 40 50 60 70 80 90
Percentage of Respondents
This paper successfully accomplishes the research objective of the study and examined
the current status of usage of quality tools and techniques in Indian service companies.
Thus, from the above results and analysis regarding the usage of quality tools and
techniques in Indian service companies, it is concluded that Indian service companies
emphasise 4–7 quality tools and techniques like effective meetings (78.5%), internal
audits (69.8%), flow chart (62.2%), control charts (61.6%), brainstorming (55.2%),
suggestion scheme (54.7%), and self-assessment (54.7%) as the most important, and
implement them frequently in their companies while the quality tools like Kaizen
activities (8.14%), 5-’S’ activities (18.6%), Pareto analysis (25.0%), BPR (33.7%), and
Six Sigma (25.6%) are often neglected and barely used in Indian service companies.
Therefore, it is concluded that the applicability and status of quality tools and techniques
is not significantly high in Indian service companies. Hence, the hypothesis H1 is
partially supported.
116 F. Talib et al.
Based on the results of the present study, it can be further concluded that Indian
service companies which shares a large part of India’s GDP (about 58%) (CSO, 2010)
and are relatively large in size, have not responded to modern market demands in terms
of adoption of advanced quality tools and techniques in their quality management system.
Although, majority of the service companies are implementing or already have
implemented some form of quality management systems like ISO 9000 and other quality
certification systems, but their was a lack of enthusiasm found to participate in the
processes of obtaining a quality award and implementing quality excellence business
models. The future Indian service companies should be encouraged to implement such
quality systems and models, and adopt TQM principles and practices that may prove to
be significantly effect their performance.
Moreover, the Indian service companies showed significant weakness in the
application of most quality tools and techniques. Tools that are considered easy to
understand and implement are included in everyday practice in majority of service
companies. However, quality tools and techniques, not necessarily very demanding,
requires knowledge, skills, training and experience, are rarely used by the companies
under study. He results of the study presented in this paper regarding the frequent use of
the simple quality tools and techniques as opposed to the use of the advanced ones is also
in line with the findings of Sousa et al. (2005), Lagrosen and Lagrosen (2005) and
Fotopoulos and Psomos (2009).
Nevertheless, it may be concluded that Indian service companies are showing
enthusiasm to develop quality culture and are more likely to use advanced quality tools
and techniques to a greater extent provided that quality training should be provided for
their managers and employees as per the need of the company.
From the above discussion of the results and suggestions of the present study, it is
concluded that the greater use of quality tools and techniques requires dome strong and
active actions by the management to move beyond quality system certification towards
TQM philosophy. It seems that even by adopting advance quality tools and techniques is
not enough to stimulate companies to regularly monitor and improve their products,
processes, and services unless a change in quality culture, training and educating the
employees, conducting quality awareness programme, continuous improvement and
innovation culture and above all customer orientation about their needs and expectations
are studied and implemented across the company. Incorporating all these activities and
practices in the company, quality will be assured at the earliest possible stage.
The adoption of above philosophy by the service companies will help to bridge the
gap between the application of even more advance quality tools and techniques than
earlier and hence, improvement in the quality and enhance performance.
and development programme should be provided to all the members of the company to
understand the importance of the application of basic and advanced tools and techniques
so that they may be able to apply them.
Furthermore, there is a need to investigate the current status of usage of quality tools
and techniques covering other industries which has not been the part of this study and are
left out. Also, further in-depth investigation is needed to explore the relationship between
application of quality tools and techniques and company’s performance.
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