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ISO 9001:2000 based quality management system via ABET based accreditation
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D. Thandapani*
Department of Mechanical Engineering,
C. Abdul Hakeem College of Engineering and Technology,
Melvisharam, Vellore 632509, Tamil Nadu, India
E-mail: tandapani@yahoo.com
*Corresponding author
K. Gopalakrishnan
Foundation for Educational Excellence,
Deccan Institute of Advanced Studies (DIAS),
Bangalore 560071, Karnataka, India
E-mail: profgoki@yahoo.com
S.R. Devadasan
Department of Production Engineering,
PSG College of Technology,
Coimbatore 641004, Tamil Nadu, India
E-mail: devadasan_srd@yahoo.com
C.G. Sreenivasa
Department of Industrial and Production Engineering,
University B.D.T. College of Engineering,
Davangere 577004, Karnataka, India
E-mail: sreenivasacg@gmail.com
R. Murugesh
Darshan Institute of Engineering and Technology,
Rajkot 363650, Gujarat, India
E-mail: drmurugesh_m@yahoo.com
1 Introduction
The world witnessed the emergence of Total Quality Management (TQM) principles
during the middle of 20th century (Ehigie and McAndrew, 2005; Hokoma et al., 2010).
This was marked by the emanation of numerous models contributed by quality gurus
such as Juran, Deming, Ishikawa and Crosby (Teh et al., 2008; Thandapani et al., 2010).
Yet, the world did not imbibe TQM principles till 1960s. The world began to adopt TQM
principles only during 1980s when the Japanese products began to invade the global
markets. During this time, the world community realised that the TQM principles had
helped the Japanese organisations to continuously improve the quality of products,
processes and services. As a result, Japanese products were sold in global markets for low
prices but with a high degree of quality (Winfield and Kerrin, 1994). Thereafter, the quest
for implementing TQM principles was witnessed in almost all parts of the world
(Kaluarachchi, 2010). This kind of TQM movement resulted in the evolution of
numerous tools, techniques, models and approaches (Sakthivel et al., 2007). Some
of them were newly developed, while many of them had been already available in generic
forms which were made applicable in TQM environment. One of the newly developed
models of TQM is quality system. This was contributed first by the quality guru
Feigenbaum during 1950s (Ehigie and McAndrew, 2005).
When TQM movement gained momentum, the need for quality system was realised
in the UK. Hence, UK brought out the standard BS 5750 for the purpose of triggering its
organisations to implement quality systems (Macdonald, 1998). During 1980s, most of
the UK organisations, which implemented BS 5750 based quality systems reported the
reaping of benefits that led to continuous quality improvement. Presumably on seeing this
success, International Organization for Standardization (ISO) brought out ISO 9000
series Quality Management System (QMS) standards in 1987 (Beatty, 2006; Doherty,
2008; Franceschini et al., 2006). Thereafter, many organisations began to obtain ISO
9000 certification with several motives (Sampaio et al., 2009). Furthermore, ISO also
revised the ISO 9000 series standards in 1994 and 2000 (Bae, 2007; Gotzamani, 2005;
Kemenade and Hardjono, 2009; Shalij et al., 2009). The ISO 9000 series standards
released in 2000 are lauded by the researchers for their foundation rests on the cycle of
continual quality improvement using process-based quality management model (Castka
and Balzarova, 2008a; Zaramdini, 2007). Presumably due to this reason, the pace of
implementing ISO 9001:2000 standard unabatedly continues in the world (Singh et al.,
2006).
128 D. Thandapani et al.
to study the practical viability of implementing ISO 9001:2000 standard via ABET-based
accreditation in EEIs. However, a literature overview indicated that this kind of efforts
and researches has not been so far attempted in the world. To explore in this direction,
this research was carried out to examine the implementation of ISO 9001:2000 standard
via ABET-based accreditation.
2 Literature survey
During this research, literature survey was carried out to search for any work carried out
to instal ISO 9001:2000 based quality system in EEIs via ABET-based accreditation.
This literature survey was carried out in three phases. First, the trend of implementing
ABET-based accreditation was surveyed. In the second phase, the trend of implementing
ISO 9001:2000 based quality system in industrial organisations was surveyed. During the
third phase, the trend of implementing ISO 9001:2000 based quality system in EEIs was
studied. The details of the three phases of this literature survey are presented in Sections
2.1–2.3.
dissemination of ISO 9000 certification across the world were encountered. Some of the
information provided in these papers are highlighted in this section.
Franceschini et al. (2006) have traced the growth of ISO 9000 certification from 1993
to 2002. They have pointed out that, in 1993, only 27,816 ISO 9000 certifications were
reported from 48 countries in the world. This number increased to 5,61,747 in 2002.
During this year, as many as 159 countries/economics and 27 industrial sectors have
reported the ISO 9000 certifications. This statistics lead to an inference that ISO 9000
certification has spread across almost all parts of the world and the industrial sectors
(Castka and Balzarova, 2008b). Similar statistics is provided in Saraiva and Duarte
(2003). These authors have pointed out that ISO 9000 certification has been reported
from 161 countries. Some more papers, such as Briscoe et al. (2005), Singh and Manson-
Nehra (2006) and Franceschini et al. (2008), have reported the continuous growth of ISO
9000 certification across the world. More recently, Sampaio et al. (2009) have mentioned
that 8,97,866 ISO 9000 valid certifications from at least 170 countries have been reported
till the end of December 2006. They have also pointed out the diffusion of ISO 9000
certification across all continents. According to this statistics, Europe stands first by
reporting 48.9% of ISO 9000 certifications that have occurred in the entire world. This
kind of rapid and continuous growth of ISO 9000 certifications indicates that a modern
engineer irrespective of the field of work is required to possess intensive knowledge on
ISO 9001:2000 based QMS and shall acquire the capabilities to work under the aegis of
this QMS.
2.4 Inferences
The results of the literature survey reported in Sections 2.1–2.3 indicated that both EEIs
and industrial organisations have realised the need of implementing systems for infusing
132 D. Thandapani et al.
higher degree of quality in the products, processes and services offered by them to the
society. Yet, the direction of progress in this regard occurs in two different paths. In one
path, EEIs are spending enormous amount of time and money for accrediting their
programmes by following ABET-based criteria. Along the other path, industrial
organisations are implementing ISO 9001:2000 based quality systems. The industry
captains possess little knowledge on ABET-based accreditation. Likewise, engineering
educationalists possess very little knowledge about implementing ISO 9001:2000 based
quality system in EEIs. The growth in these two different paths results in the non-
compatibility of skills and knowledge of engineers produced by EEIs with those that are
required by industrial organisations. Hence, it is high time that both EEIs and industrial
organisations are incorporated with a common quality system, which would make the
products, processes and services compatible to each other’s requirements.
ABET-based criteria are highly biased towards enhancing the quality of EEIs. Hence
it is not prudent to expect industrial organisations to get accredited using ABET criteria.
Therefore, the alternative is the adoption of ISO 9001:2000 standard for implementing
the process-based quality management model (Benner and Veloso, 2008) in EEIs, which
is also implemented in industrial organisations. However, as mentioned earlier, EEIs
cannot dispense away the implementation of ABET-based accreditation, as it is a
mandatory legal requirement in many countries. Hence, EEIs shall have to implement
ABET-based accreditation and then they have to instal ISO 9001:2000 based quality
system. This two-stage process will consume abundant time and money which may not
be justified in terms of returns and gains to be reaped in future by the EEIs. However, an
encouraging fact is that many requirements of ABET criteria and stipulations of ISO
9001:2000 standard are common to each other. Quite interestingly, these findings are
corroborated by those presented in Sarin (2000). Hence, an EEI accredited to ABET or its
related standard established by the different countries can avoid carrying out the common
stipulations and criteria while implementing ISO 9001:2000 standard. These EEIs shall
have to carry out the non-commonalities of ISO 9001:2000 standard and ABET criteria.
However, these commonalities and non-commonalities are available in a scattered
manner in ABET criteria and ISO 9001:2000 standard. Hence, a model is required to be
developed to enable the EEIs to carry out the non-commonalities of ISO 9001:2000
standard with ABET criteria. This methodology will also enable the organisations to
develop the commonalities and non-commonalities of the stipulations of ISO 9001:2000
standard and ABET-based criteria.
3 Research methodology
Having identified the absence of a model to implement ISO 9001:2000 standard in EEIs
via ABET accreditation as the problem, this research was carried out by following the
methodology shown in Figure 1. As shown, after conducting the literature survey and
studying the requirements of ABET criteria and ISO 9001:2000 standard, the research
was proceeded by studying the requirements of ABET criteria and ISO 9001:2000
standard (www.abet.org and www.iso.org). The commonalities existing between them
were listed in Table 2. Subsequently, the non-commonalities existing between ABET
criteria and ISO 9001:2000 standard were listed in Table 3. Then, the clauses of ISO
9001:2000 standard were listed in Table 4. In this list, the commonalities and non-
commonalities between ABET criteria and ISO 9001:2000 standard were marked. This
ISO 9001:2000 based QMS via ABET-based accreditation 133
marked-up list of the clauses of ISO 9001:2000 standard clauses will help an EEI to
substitute the commonalities of ABET criteria in its ISO 9001:2000 based QMS. The
QMS can be fully built by developing the elements of non-commonalities marked up in
the above list of ISO 9001:2000 standard clauses, as shown in Table 4. After developing
this framework, the implementation of ISO 9001:2000 standard via ABET criteria was
studied in the baccalaureate mechanical engineering programme of a typical EEI situated
in India. The experiences of conducting this implementation study were used to draw
inferences for indicating the feasibility of implementing ISO 9001:2000 standard in EEIs
via ABET-based accreditation.
As mentioned in the previous section, the theoretical work of the research was started by
studying the commonalities and non-commonalities existing between ABET criteria and
ISO 9001:2000 standard. This study indicated that 29 sub-clauses of ISO 9001:2000
standard were found to address the requirements commonly with ABET criteria
(www.abet.org and www.iso.org). These commonalities are listed in Table 2. As a
sample, the ABET criterion 1 and its commonalities of ISO 9001:2000 standard with
sub-clause numbers 5.3, 5.4.1, 8.2.1, 8.2.3 and 8.2.4 titled ‘quality policy’, ‘quality
objectives’, ‘customer satisfaction’, ‘monitoring and measurement of processes’ and
‘monitoring and measurement of product’, respectively, are presented in Table 5.
The rationale behind identifying the commonalities between ABET criteria and ISO
9001:2000 standard is described here by citing criterion 1 of ABET and its
commonalities given in Table 5. As shown, the title of criterion 1 of ABET is ‘students’.
The major issues addressed under this criterion are policy, procedures, objective,
evaluation and monitoring. These issues or their near equivalents were located in ISO
9001:2000 standard. As a result, five sub-clauses of ISO 9001:2000 standard were
identified as commonalities of ABET criterion 1. Those issues and words are indicated
using italics. For example, sub-clause 5.3 (b) contains the statement, ‘includes a
commitment to comply with requirements and continually improve the effectiveness of
the quality management system’. This statement is found to be near equivalent of the
following statement in criterion ‘1’ of ABET, ‘The programme must have and enforce
policies for the acceptance of transfer students and for the validation of courses taken for
credit elsewhere’.
138 D. Thandapani et al.
In the case of sub-clause 5.3 (e) of ISO 9001:2000 standard, it was not possible to
identify its near equivalent in any of the ABET criteria. This sub-clause envisages the
reviewing of quality policies for its continual suitability. This same issue is also
addressed under clause 5.6.1. In this situation, clause 5.6.1 is included under non-
commonalities, while clause 5.3 (e) is included under commonalities. This has also been
done so because normally any EEI accredited to ABET will continuously review the
suitability of the policy even though it is not explicitly envisaged in criterion ‘1’ of
ABET. This kind of critical study was carried out to identify all the commonalities of ISO
9001:2000 standard with ABET criteria, which are listed in Table 2.
During this critical study, some clauses of ISO 9001:2000 standard were not found to
be common with any of the ABET criteria. These non-commonalities are given in
Table 3. As shown, nine sub-clauses were identified as non-commonalities of ISO
9001:2000 standard with ABET criteria. The elements of these sub-clauses have to be
developed by an EEI while implementing ISO 9001:2000 standard via ABET-accredited
system. The number of non-commonalities is much lesser than the commonalities found.
In fact, the proposition of non-commonalities constitutes only 24% of the total
requirements for implementing ISO 9001:2000 standard via ABET accreditation process.
Though 76% of the sub-clauses of ISO 9001:2000 standard are commonalities with
ABET criteria, they are scattered and disordered. For example, sub-clause 4.2.2 ‘Quality
manual’ is a commonality with ABET criterion 5 ‘Curriculum’. Next to this, only sub-
clause 4.2.4 titled ‘Control of records’ of ISO 9000 standard is found to be a
commonality with ABET criterion 3: ‘programme outcomes’. Hence, an EEI after
developing the non-commonalities shall have to insert them in appropriate locations and
bring the elements of ABET criteria to suit the chronological ordering of ISO 9001:2000
standard. To exercise this process, the sub-clauses of ISO 9001:2000 standard are to be
listed with the marking of the commonalities and non-commonalities with ABET criteria.
Accordingly, such a marked-up listing of sub-clause of ISO 9001:2000 standard given in
Table 4 was prepared. An EEI has to compile the elements of ISO 9001:2000 based QMS
according to the chronological order shown in Table 4. Subsequently, the EEI has to
ensure the coherence and continuity of the elements of ISO 9001:2000 standard-based
QMS thus developed. This checking is required as these elements are brought from
different locations of ABET criteria and the non-commonalities are further developed.
6 Implementation study
The study on implementing ISO 9001:2000 based QMS via ABET-based accreditation
was carried out in an EEI by the name C. Abdul Hakeem College of Engineering and
Technology (CAHCET). CAHCET is located in Melvisharam, Tamil Nadu, India.
CAHCET was started in 1998 with three baccalaureate engineering programmes, namely,
Mechanical, Electrical and Electronics, Computer Science and Engineering. Later in
2001, two more baccalaureate engineering programmes were added. During the past two
years, three master’s degree programmes in Business Administration, Applied
Electronics and Computer Applications along with one baccalaureate engineering
140 D. Thandapani et al.
Document changes:
Any person indicated in the chart on a written request initiates changes to documents. The changes
are reviewed and approved by the management representative. The changes to quality manual and
quality system procedures are incorporated in ‘revision status’ and ‘record sections’. Changes in
other documents are indicated where appropriate.
Document status:
Management representative and respective Head of Department’s (HOD’s) maintain a master list of
documents indicating current revision status of documents in use. The revision number of the
‘Index’ identifies the revision status of the quality manual and quality system procedure. The
revision status of the other documents is suitably indicated either in the document or in the master
list of documents with concerned departments.
The documents such as circulars from AICTE and Anna University, letters from parents and
students, purchase-related documents from companies and suppliers, letters communicating the
placement of students from companies, etc. are received by the principal. Those documents are
entered and numbered and the distribution points are notified after affixing the seal as shown
below:
After entering the details, the attender is required to make sufficient copies for circulation plus a
copy for keeping in the file
All obsolete documents are either destroyed by the users or marked as OBSOLETE (if retained for
any purpose) on the documents. Management representative and HOD’s retain superseded
documents and procedures till the next issue of the release of authentic documents
7 Conclusion
During the recent years, global competition has changed the way engineers have to
contribute their skills and knowledge. Till last years, engineers were involved largely in
routine activities which required fundamental knowledge and its low-level application.
However today, engineers are required to apply high level of new knowledge and
innovate to offer quick solutions to the customers (Thandapani et al., 2010; Uhomoibhi,
2009). This situation forces the engineers to be globally competitive. In order to meet this
requirement, modern EEIs are required to develop engineers under globally competitive
environments. One such environment in industrial organisations is created through ISO
9001:2000 certification.
To commensurate with this environment, modern EEIs are required to implement ISO
9001:2000 based QMS. This task has to be accomplished via ABET-based accreditation
as it has become a mandatory requirement of EEIs in many parts of the world (Prados
et al., 2005; Patil and Codner, 2007). This paper reports a research in which a manual for
ISO 9001:2000 based QMS via ABET-based accreditation 143
implementing ISO 9001:2000 based QMS via ABET-based accreditation was developed.
During this research, the sub-clauses of ISO 9001:2000 standard which are common with
ABET criteria were found out. Quite interestingly, 76% of those sub-clauses were found
to be common with ABET criteria. Hence, an ABET-accredited EEI shall have to
develop only 24% of the sub-clauses of ISO 9001:2000 standard which are not common
with ABET criteria for the purpose of obtaining ISO 9001:2000 certification. An ABET-
accredited EEI shall have to arrange these commonalities and non-commonalities
according to the chronological order of ISO 9001:2000 standard clauses. This modality of
installing ISO 9001:2000 based QMS via ABET accreditation was subjected to test
implementation in the baccalaureate mechanical engineering programme at CAHCET.
This test implementation could be easily carried out because the elements of non-
commonalities with ABET criteria were developed by refining the elements already
developed at CAHCET as a part of obtaining ISO 9001:2000 certification in 2002. This
non-commonality elements were to be refined and amended to suit the ISO 9001:2000
QMS supported by ABET criteria.
A manual was developed at CAHCET by indicating the commonalities and
presenting the detailed elements of non-commonalities of ISO 9001:2000 based QMS
supported by ABET criteria. The manual of new QMS of ISO 9001:2000 standard
created via ABET criteria was presented to the HODs and professors of CAHCET. Their
opinions and views about the ABET criteria supported ISO 9001:2000 standard were
gathered by supplying a systematically prepared questionnaire. This questionnaire and
the responses obtained are given in Table 10. As shown, the grand averages of HODs
and professors against the first and second questions were, respectively, 7.8 and 8.1 on a
Likert’s scale of 0–10. The minimum and maximum average scores against question 1 are
6.5 and 8.5, respectively. These scores are 6.5 and 9, respectively, against the second
question. The high scores indicate that ISO 9001:2000 based QMS designed via ABET
accreditation can be installed at CAHCET with a high success rate. This exercise is
expected to save significant system installation expenditure. This is due to the reason that
only the non-commonalities are developed in the proposed ISO 9001:2000 standard-
based QMS. Besides, this will reduce the cost of training and educating the employees, as
76% of the ABET criteria is going to be used in the proposed ISO 9001:2000 based
QMS.
Table 10 Quantification of opinions and views of HODs and professors about new QMS of ISO
9001:2000 standard created via ABET criteria using a Likert’s scale of 0–10
Table 10 Quantification of opinions and views of HODs and professors about new QMS of ISO
9001:2000 standard created via ABET criteria using a Likert’s scale of 0–10
(continued)
This research suffered from the limitation of not actually implementing the ISO
9001:2000 based QMS supported by ABET criteria. This is due to the reason that though
CAHCET’s baccalaureate mechanical engineering programme was accredited, it was
done with NBA of AICTE and not with ABET. Hence, even though CAHCET is certified
ISO 9001:2000 based QMS, the same developed via ABET accreditation could not be
actually implemented. Future researchers may adopt the modalities presented in this
paper and actually implement them in ABET-accredited EEIs. They may carry out
this task using ISO 9001:2008 standard. The same modalities presented in this paper can
be adopted, as in this standard the process-based QMS presented in the previous version
is also encapsulated. Future researches may result in valuable findings which may be
used to develop the model of ISO 9001:2008 standard supported by ABET criteria with a
high practical propensity. The implementation of this model will help the fresh engineers
to become globally competitive and face the challenges emerging in engineering fields.
Acknowledgements
The authors thank the anonymous referees for their constructive comments which
enabled them to improve the organisation of this paper to a significant extent. The
authors are highly indebted to the management of CAHCET for permitting the first
author to conduct a survey among the HODs of CAHCET, who have shown interest and
sincerity in responding to the feedback questionnaire.
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