Priamos I Series

Heinzmann GmbH & Co.
KG
Engine & Turbine Controls
Am Haselbach 1
D-79677 Schönau (Schwarzwald)
Germany
Phone +49 7673 8208-0
Fax +49 7673 8208-188
E-mail info@heinzmann.com
www.heinzmann.com
V.A.T. No.: DE145551926
HEINZMANN®
Digital Electronic Speed Governors
Basic Systems
PRIAMOS I
DC 16.1-03
DC 30.1-03
DC 40.1-03
Copyright 2006 by Heinzmann GmbH & Co KG. All rights reserved. This document may not be reproduced or handed on to third parties.
Manual DG 93 101-e / 04-06

Priamos I
for engines up to approx. 4000 kW
Basic System DG 161 - 03 Basic System DG 301 - 03 Basic System DG 401 - 03
Control Unit DC 161 - 03 Control Unit DC 301 - 03 Control Unit DC 401 - 03
Actuator StG 16 - 01 Actuator StG 30 - 01 Actuator StG 40 - 01
Setpoint Pot. SW ... Setpoint Pot. SW ... Setpoint Pot. SW ...
Pickup IA ... Pickup IA ... Pickup IA ...
D : Digital
DG : Digital Governor (Basic System)
DC : Digital Control Unit
StG : Actuator (Stellgerät)
SW : Setpoint Potentiometer (Sollwertpot.)
IA : Pickup (Impulsaufnehmer)
PRIAMOS I
Read this entire manual and all other publications appertaining to the
work to be performed before installing, operating or servicing your
equipment.
Practice all plant and safety instructions and precautions.
Warning
Failure to follow instructions may result in personal injury and/or

damage to property.
HEINZMANN will refuse all liability for injury or damage which
Danger results from not following instructions
Please note before commissioning the installation:

Before starting to install any equipment, the installation must have been
switched dead!
Danger!
High
Voltage Be sure to use cable shieldings and power supply connections meeting
the requirements of the European Directive concerning EMI.
Check the functionality of the existing protection and monitoring

Danger systems.
To prevent damages to the equipment and personal injuries, it is

imperative that the following monitoring and protection systems
have been installed:
Overspeed protection acting independently of the speed governor
Danger
Overtemperature protection
HEINZMANN will refuse all liability for damage which results from
missing or insufficiently working overspeed protection
Generator installation will in addition require:
Overcurrent protection
Protection against faulty synchronization due to excessive frequency,
voltage or phase differences
Reverse power protection
Overspeeding can be caused by:

Failure of the voltage supply
Failure of the actuator, the control unit or of any accessory device
Sluggish and blocking linkage
Electronically controlled injection (MVC) will in addition require
to observe the following:
With Common Rail systems a separate mechanical flow limiter must
be provided for each injector pipe.
Warning With Pump-Pipe-Nozzle (PPN) and Pump Nozzle (PNE) systems fuel
release may be enabled only by the movement of control piston of the
solenoid valve. This is to inhibit fuel from being delivered to the
injection nozzle in case of seizure of the control piston.
The examples, data and any other information in this manual are
intended exclusively as instruction aids and should not be used in any
particular application without independent testing and verification by
Warning the person making the application.
Independent testing and verification are especially important in any

application in which malfunction might result in personal injury or
damage to property.
Danger
HEINZMANN make no warranties, express or implied, that the

examples, data, or other information in this volume are free of error,
that they are consistent with industry standards, or that they will meet
the requirements for any particular application.
HEINZMANN expressly disclaim the implied warranties of

merchantability and of fitness for any particular purpose, even if
HEINZMANN have been advised of a particular purpose and even if a
particular purpose is indicated in the manual.
HEINZMANN also disclaim all liability for direct, indirect, incidental

or consequential damages that result from any use of the examples,
data, or other information contained in this manual.
HEINZMANN make no warranties for the conception and engineering

of the technical installation as a whole. This is the responsibility of the
user and of his planning staff and specialists. It is also their
responsibility to verify whether the performance features of our devices
will meet the intended purposes. The user is also responsible for correct
commissioning of the total installation.
Contents
Contents
Page
1 Safety Instructions and Related Symbols............................................................................ 1

1.1 Basic Safety Measures for Normal Operation................................................................. 2
1.2 Basic Safety Measures for Servicing and Maintenance .................................................. 2
1.3 Before Putting an Installation into Service after Maintenance and Repair Works.......... 3
2 General Remarks................................................................................................................... 4
3 Mode of Operation ................................................................................................................ 7
4 Block Diagram of the Digital Governor DG 16.1 - 03 up to DG 40.1 - 03........................ 8
5 Sensors.................................................................................................................................... 9
5.1 Overview ......................................................................................................................... 9
5.2 Magnetic Pickup IA ...................................................................................................... 10
5.2.1 Technical Datas...................................................................................................... 10
5.2.2 Installation ............................................................................................................. 10
5.2.3 Tooth Profile .......................................................................................................... 11
5.2.4 Clearance for IA 02 - 76 up to IA 13 - 102............................................................ 11
5.2.5 Clearance for IA 22 - 76 and IA 23 - 102.............................................................. 11
5.2.6 Mounting Measurements ....................................................................................... 12
5.2.7 Redundant Speed Signal ........................................................................................ 12
5.3 Cooling Medium Temperature Sensor TS 01 - 28 - PT 1000 ....................................... 13
5.4 Pressure Sensors ............................................................................................................ 14
5.4.1 Oil Pressure Sensor................................................................................................ 14
5.4.2 Boost Pressure Sensors .......................................................................................... 15
5.4.2.1 Boost Pressure Sensor with Plug ................................................................... 15
5.4.2.2 Boost Pressure Sensor with Housing and Terminal Strip .............................. 16
6 Speed Setpoint Adjusters.................................................................................................... 17

6.1 Setpoint Potentiometer SW 01 - 1 - b (1 turn)............................................................... 17
6.2 Setpoint Potentiometer SW 02 - 10 - b (10- turn) ......................................................... 17
6.3 Setpoint Value Adjustment by Current Signal .............................................................. 18
6.4 Digital Presetting of Setpoint Values ............................................................................ 18
6.5 Setpoint Value Adjustment by Pedal............................................................................. 18
6.6 Pneumatic Setpoint Adjusters........................................................................................ 18
7 Control Unit DC 16.1 - 03 up to DC 40.1 - 03 ................................................................... 19

7.1 Specification .................................................................................................................. 19
7.2 Measurements................................................................................................................ 20
PRIAMOS I
Contents
8 Actuators .............................................................................................................................. 21
8.1 Design and Mode of Operation ..................................................................................... 21
8.2 Installation ..................................................................................................................... 22
8.3 Specification .................................................................................................................. 23
8.4 Measurements................................................................................................................ 25
9 Regulating Linkage ............................................................................................................. 26

9.1 Length of Lever Arm..................................................................................................... 26
9.2 Order Specification for Lever Arm ............................................................................... 26
9.3 Connecting Linkage....................................................................................................... 26
9.4 Linkage Adjustment for Diesel Engines........................................................................ 27
9.5 Linkage Adjustment for Carburettor Engines ............................................................... 28
10 Electric Connection ........................................................................................................... 29

10.1 Connection of Shielding .............................................................................................. 29
10.2 Connection of Power Supply....................................................................................... 30
10.3 Example of Connection for Generator Set with digital Accessories ........................... 32
10.4 Example of Connection for Generator Set with analogue Accessories....................... 33
10.5 Example of Connection for Vehicle Operation ........................................................... 34
10.6 Example of Connection for Locomotive Operation with 16 Notches ......................... 35
10.7 Example of Connection for Locomotive Operation with Speed Setpoint via Current
Signal................................................................................................................................... 36
10.8 Example of Connection for Marine Operation with Master/Slave.............................. 37
10.9 Example of Connection for Marine Operation in single Operation ............................ 38
11 Harness............................................................................................................................... 39
11.1 Cable Lenghts .............................................................................................................. 39
11.2 Plug Designations........................................................................................................ 40
12 Programming Possibilities................................................................................................ 41
12.1 Programming by the Manufacturer ............................................................................. 41
12.2 Programming with the Hand- Held Programmer 2 ..................................................... 41
12.3 Programming by PC .................................................................................................... 41
12.4 Programming with User Masks ................................................................................... 41
12.5 Transferring Data Sets................................................................................................. 41
12.6 Assembly Line End Programming .............................................................................. 42
13 Starting the Engine - Brief Instructions.......................................................................... 43
14 Ordering Specifications .................................................................................................... 44

14.1 General ........................................................................................................................ 44
14.2 Cable Length ............................................................................................................... 44
15 Figure List.......................................................................................................................... 47
PRIAMOS I
Contents
16 Order Specifications for Manuals.................................................................................... 48
PRIAMOS I
1 Safety Instructions and Related Symbols

This publication offers wherever necessary practical safety instructions to indicate inevitable
residual risks when operating the engine. These residual risks imply dangers to
persons
product and engine
environment.
The symbols used in this publication are in the first place intended to direct your attention to
the safety instructions!
This symbol is to indicate that there may exist dangers to the engine, to the
material and to the environment.
Warning
This symbol is to indicate that there may exist dangers to persons. (Danger
to life, personal injury))
Danger
This symbol is to indicate that there exist particular danger due to

electrical high tension. (Mortal danger).
Danger!
High
Voltage
This symbol does not refer to any safety instructions but offers important notes for
better understanding the functions that are being discussed. They should by all
Note means be observed and practiced. The respective text is printed in italics.
The primary issue of these safety instructions is to prevent personal injuries!
Whenever some safety instruction is preceded by a warning triangle labelled “Danger” this is
to indicate that it is not possible to definitely exclude the presence of danger to persons,
engine, material and/or environment.
If, however, some safety instruction is preceded by the warning triangle labelled “Caution”
this will indicate that danger of life or personal injury is not involved.
The symbols used in the text do not supersede the safety instructions. So please do not
skip the respective texts but read them thoroughly!
PRIAMOS I 1
In this publication the Table of Contents is preceded by diverse instructions that

among other things serve to ensure safety of operation. It is absolutely imperative
that these hints be read and understood before commissioning or servicing the
installation.
1.1 Basic Safety Measures for Normal Operation

• The installation may be operated only by authorized persons who have been duly
trained and who are fully acquainted with the operating instructions so that they are
capable of working in accordance with them.
• Before turning the installation on please verify and make sure that
- only authorized persons are present within the working range of the engine;
- nobody will be in danger of suffering injuries by starting the engine.
• Before starting the engine always check the installation for visible damages and make
sure it is not put into operation unless it is in perfect condition. On detecting any faults
please inform your superior immediately!
• Before starting the engine remove any unnecessary material and/or objects from the
working range of the installation/engine.
• Before starting the engine check and make sure that all safety devices are working
properly!
1.2 Basic Safety Measures for Servicing and Maintenance

• Before performing any maintenance or repair work make sure the working area of the
engine has been closed to unauthorized persons. Put on a sign warning that
maintenance or repair work is being done.
• Before performing any maintenance or repair work switch off the master switch of the
power supply and secure it by a padlock! The key must be kept by the person
performing the maintenance and repair works.
• Before performing any maintenance and repair work make sure that all parts of engine
to be touched have cooled down to ambient temperature and are dead!
• Refasten loose connections!
• Replace at once any damaged lines and/or cables!
• Keep the cabinet always closed. Access should be permitted only to authorized
persons having a key or tools.
2 PRIAMOS I
• Never use a water hose to clean cabinets or other casings of electric equipment!
1.3 Before Putting an Installation into Service after Maintenance and Repair
Works
• Check on all slackened screw connections to have been tightened again!
• Make sure the control linkage has been reattached and all cables have been
reconnected.
• Make sure all safety devices of the installation are in perfect order and are working
properly!
PRIAMOS I 3
2 General Remarks
2 General Remarks
HEINZMANN digital governors with control units DC 16.1-03 up to DC 40.01-03 constitute
speed governors offering a wide range of functions.
In addition to speed regulation, the following functions are available:
a) Starting Fuel Flow Adjustment

When setting starting fuel flow, starting minimum fuel flow or starting maximum fuel flow
are available as alternatives. If nesessary, both als can be depent on temperature. Furthermore,
variable starting fuel flow can be provided, by which starting fuel flow is increased
automatically during start-up.
b) Speed Ramp
For applications in which speed is not supposed to respond as fast as possible to changes of
setpoint values (e.g., locomotive operation), a speed ramp is available which according to
requirements may be programmed separately for increasing or decreasing speed.
c) Fixed Fuel Limitation

For the stop-position and the maximum fuelling position "electric catches" can be provided.
This will prevent the governor's thrust from affecting the terminal stops of the injection pump,
etc.
d) Speed Dependent Fuel Limitation

For variable speed governors, there is provided an option of programming speed dependent
limit curves. Thus, for any speed, torque can be reduced as is permissible for the engine or
desired by the user.
e) Boost Pressure Dependent Fuel Limitation

For turbocharged engines, fuelling can be reduced to achieve smokeless operation in case of
missing boost pressure (e.g., starting or load change). The respective limit curves can be
programmed accordingly.
f) Idling and Maximum Speed Control

For vehicle application, the governor can be made to operate as an idling and maximum speed
controller. In addition, one fixed intermediate speed is available, e.g., for an application
combining driving and stationary mode (e.g., generator at power take-off). If necessary, a
4 PRIAMOS I
2 General Remarks
change-over switching of the droop can be provided, i.e., during stationary operation also
droop zero is possible
g) Temperature Dependent Idling Speed

For low temperatures, the engine can be run at some higher idling speed. With the engine
warming up, idling speed is reduced to its normal value.
h) Oil Pressure Monitoring

For the purpose of oil pressure monitoring, speed/pressure dependent limit curves can be
provided. If oil pressure is too low, an alarm is given; if oil pressure continues to drop, the
engine is shut down.
i) Load Regulation System

For diesel-electric locomotive operation, a load regulation system can be provided, by which
generator output is regulated in dependence on speed resp. load.
j) Anti Stick Slip Device

For locomotive operation, an anti stick slip device can be provided.
k) Accessories
Accessories such as synchronizing units, load measuring units, disturbance variable
compensation units can be connected via a CAN-Bus within the control unit. The CAN-Bus
may also be used to implement load distribution by equal fuelling (e.g., two engines on one
gear).
l) Output Signals
For speed and actuator travel, proportional signals are available in the range of
4–20 mA. They can be used for purposes of display or for further processing (e.g., switches).
m) Operating Data Storage

On request, operating data storage can be provided, by which in cases of disturbances and
failures the causes may be traced back even at some later time.
Furthermore, if errors occur at the sensors or within the control system, an alarm is given.
PRIAMOS I 5
2 General Remarks
When selecting and determining the functions, it has to be ascertained whether

the hardware equipment suffices with respect to the total range of functions.
Note
6 PRIAMOS I
3 Mode of Operation
3 Mode of Operation
The actual speed of the engine is read by a pulse pickup from a cog wheel, preferably from
the starter gear. The microprocessor (CPU) of the control unit compares the actual speed with
the preset value. If differences are stated, the new actuator signal is calculated by the CPU and
transmitted to the actuator via the output stage. Feedback from the actuator indicates the
current position of the output shaft thus allowing optimum signal adjustment by the CPU.
As the governor comprises an I-fraction and as for any load level the speed is permanently
compared with a fixed preset value, speed can be kept constant also in steady state, i.e., droop
is zero.
For applications requiring droop, the speed related to the respective fuelling is calculated by
the CPU and entered as correction of the setpoint value.
During standstill, a particular circuit ensures that only the current of the control unit is
received by the governor, but no current flows to the actuator motor.
PRIAMOS I 7
8
Control Unit
DC 641 03 /
DC 901 - 03
Magnetic pickup
Redundant Engine Speed Signal Engine Speed
Additional Actuator Travel
Processor Memory
Setpoint Values Converter
Boost Pressure Alarm
Sensor
Converter
Temperature Sensor Mikroprocessor Programming Attachment
Interface
Engine Stop Diagnostics
Oil Pressure Sensor

Digital Inputs Power
Amplifier Converter CAN - Bus
4 Block Diagram of the Digital Governor DG 16.1 - 03 up to DG 40.1 - 03
Digital Application Units

e.g. Synchronizer, Load
Drive
Measuring Unit
Actuator Feedback
StG 64 - 03 /
StG 90 - 03
4 Block Diagram of the Digital Governor DG 16.1 - 03 up to DG 40.1 - 03
PRIAMOS I
Figure 1: Blockdiagram DG 16.1 - 03 up to DG 40.1 - 03
5 Sensors
5 Sensors
5.1 Overview
Coolant
Sensor Speed Oil Pressure Boost Pressure
Temperature
HZM Designation IA .. TS 01-28-PT1000 DSO 01-6 DSL/G 0..-2
DSO 01-10 DSL/G 0..-5
DSO 01-16 DSL/G 0..-10
Connection SV 6-IA-2K SV 6-IA-2K DIN 43650 A DIN 43650 A
2 pole 2 pole 2 Line System 2 Line System
Measuring Procedure inductive, active PT1000, passive active active
Measuring Range 50...6.000 Hz -50...+150°C 0...6 bar 0...2 bar
0...10 bar 0...5 bar
0...10 bar
Supply Voltage passive 10...34 V DC 12...36 V DC
Range
Output Signal Range 0...10 V AC ca. 700...1500 Ohm 4...20 mA 4...20 mA
Operating -55...+120°C -50...+150°C -25...+125°C -40...+100°C
Temperature Range
In order to ensure maximum flexibility with regard to the sensors, the minimum/ maximum
current values and the measuring ranges of the pressure and temperature sensors have been
provided programmable.
PRIAMOS I 9
5 Sensors
5.2 Magnetic Pickup IA ...
5.2.1 Technical Datas

Operating principle inductive sensor
Distance from sensing gear standard 0.5 to 0.8 mm
with IA 22.. and IA 23.. 2.5 to 3 mm
Output 0 V .. 10 V AC
Signal form Sine (depending on tooth shape)
Resistance approx. 52 Ohm, with IA 22.. and IA 23..
approx. 130 Ohm
Temperature range -55°C up to +125°C
Protection grade IP 55
Vibration < 10g, 10 .. 100 Hz
Shock < 50g, 11 ms half sine wave
Corresponding plug SV 6 - IA - 2K (EDV- No.: 010-02-170-00)
5.2.2 Installation
The installation of the pickup has to be arranged in such a way as to obtain a frequency
as high as possible. Normally, the HEINZMANN digital governors DG 16.1 - 03 up to
DG 40.1 - 03 are designed for a maximum frequency of 6.000 Hz. The frequency (by
Hz) is calculated according to the formula:
f (Hz) =
z = number of teeth on the pickup wheel

Example:
n = 500
z = 80
f = = 666.67 Hz
It should be taken care that the speed can be measured by the pulse pickup without any
bias. For best results therefore, the speed pickup should take the engine speed from the
crankshaft. A suitable position for this is, e.g., the starter gear (but not the injection
pump wheel).
The pickup gear must consist of magnetic material (e.g., steel, cast iron).
10 PRIAMOS I
5 Sensors
5.2.3 Tooth Profile

Any tooth profile is admissible. The top width of the tooth should be 2.5 mm minimum,
the gap and the depth of the gap at least 4 mm (8 mm at IA 22 - 76 and IA 23 - 102).
For index plates the same dimensions are valid.
Due to tolerances, a radial arrangement of the magnetic pickup is preferable.
5.2.4 Clearance for IA 02 - 76 up to IA 13 - 102

The distance between the magnetic pulse pickup and the tooth top should range from
0.5 to 0.8 mm. (It is possible to screw in the magnetic pickup till it touches the tooth and
then unscrew it for about half a turn.)
5.2.5 Clearance for IA 22 - 76 and IA 23 - 102

The distance between the magnetic pulse pickup and the tooth top should range from
2.5 to 3 mm. (It is possible to screw in the magnetic pickup till it touches the tooth and
then unscrew it for about two turns.)
Figure 2: Clerance of Pickup
PRIAMOS I 11
5 Sensors
5.2.6 Mounting Measurements
19
L 35
Figure 3: Magnetic Pickup
Measures Thread Length Thread Size Remarks

Type L (mm) G
01 - 38 38 M 16 x 1,5
02 - 76 76 M 16 x 1,5
03 - 102 102 M 16 x 1,5
11 - 38 38 5/8"-18UNF-2A appropriate
12 - 76 76 5/8"-18UNF-2A plug
13 - 102 102 5/8"-18UNF-2A SV6-IA-2K
22 - 76 76 M 24 x 1,5
23 - 102 102 M 24 x 1,5
Ordering specification, e.g. IA 02-76.
5.2.7 Redundant Speed Signal

If precautions are to be taken with regard to failures od the pulse pickup, a second pulse
pickup can be connected to the control unit. In case that an electric generator with
terminal W is available, this signal may be used for emergency operation as well as any
other signal of a tachogenerator.
In case of a failure on puls pickup 1, the governor automatically switches over to the
redundant speed signal and gives an alarm.
12 PRIAMOS I
5 Sensors
5.3 Cooling Medium Temperature Sensor TS 01 - 28 - PT 1000

Measuring range -50°C up to +150°C
Precision ±1.5°C
Resistance at 25 °C (R25) 1000 Ohm ±0.5 %
Maximum operating voltage 5V
Maximum operating current 3 mA
Recommended operating current approx 1mA
Time constant in fluids approx. 13 seconds
Admissible temperature range
of connector socket -40°C up to +105°C
Vibration < 20 g, 10 - 300 Hz
Shock < 50 g, 11 ms half-sine wave
Tightening torque 50 Nm ±15 %
Connector SV 6 - IA - 2K (EDV- No.: 010 02 170 00)
EDV-No.: 600-00-053-00
seal ring DIN 7603-14x18 (Cu) A B

M14x1,5
5/8"-24
8 h7
17,5 16
28 SW 19
56,5 pin configuration:

A=+
B=-
Figure 4: Temperature Sensor TS 01 - 28 - PT 1000
PRIAMOS I 13
5 Sensors
5.4 Pressure Sensors
5.4.1 Oil Pressure Sensor
Measuring range 0 - 6 bar or 0 - 10 bar

Over pressure 15 bar resp. 20 bar
Supply voltage 10 - 34 V DC
Output signal 4 - 20 mA
Storage temperature -25°C up to +85°C
Ambient temperature -25°C up to +85°C
Oil temperature -25°C up to +125°C
Tightening torque max. 25 Nm
Connection DIN 43650-A, 2-line system
27
G1/4"
Ø 19
M5
12
SW 19
22 48,8 26
Figure 5: Oil Pressure Sensor
Max. Operating
Pressure Sensor EDV- No.
Pressure (bar)
DSO 01 - 6 600-00-058-00 6
DSO 01 - 10 600-00-058-01 10
14 PRIAMOS I
5 Sensors
5.4.2 Boost Pressure Sensors

The boost pressure sensors are also available in an additional housing with terminal
strip.
Measuring range 0 - 2 bar, 0 - 5 bar or 0 - 10 bar
Over pressure 4 bar resp. 10 bar resp. 16 bar
Supply voltage 12 - 36 V DC
Output signal 4 - 20 mA
Ambient temperature -40°C up to +100°C
Connection DIN 43650-A or terminal strip, 2-line system
5.4.2.1 Boost Pressure Sensor with Plug
89 SW 24
12
2
G3/8"
Ø 30
33,5
30,5
53
124,7
PG9
Ø 19
Figure 6: Boost Pressure Sensor with Plug
Max. Operating
Boost Pressure EDV- No.
Pressure (bar rel.)
DSL 01 - 2 600-00-057-00 2
DSL 01 - 5 600-00-057-01 5
DSL 01 - 10 600-00-057-02 10
PRIAMOS I 15
5 Sensors
5.4.2.2 Boost Pressure Sensor with Housing and Terminal Strip
57
125
29,5
113 6
10
4,5
SW 24
14
R
HEINZMANN
GmbH + Co.
G3/8"
52
G1/4"
80
Am Haselbach 1
30
D-79677 SchÎnau/Schw.
Germany
Phone: (07673) 8208-0
Telefax: (07673) 8208-88
15
30
27,5 91
Figure 7: Boost Pressure Sensor with Housing
Max. Operating
Pressure Sensor EDV- No.
Pressure (bar rel.)
DSG 04 - 2 600-00-056-00 2
DSG 04 - 5 600-00-056-01 5
DSG 04 - 10 600-00-056-02 10
16 PRIAMOS I
6 Speed Setpoint Adjusters

Dependent on particular applications, a series of setpoint adjusters are available for the
HEINZMANN Digital Controls.
6.1 Setpoint Potentiometer SW 01 - 1 - b (1 turn)

Displacement angle approx. 312°
Resistance 5 kOhm
Temperature range -55°C to + 120°C
3/8" - 32 NEF - 2A
26
Ø 27
23
9,5
Figure 8: Potentiometer SW 01 - 1 - b
6.2 Setpoint Potentiometer SW 02 - 10 - b (10- turn)

Displacement angle 10 turns
Resistance 5 kOhm
Temperature range -55°C to + 120°C
3/8" - 32 NEF - 2A
32
Ø 23
17
8,8
Figure 9: Potentiometer SW 02 - 10 - b
PRIAMOS I 17
On request, the potentiometers, as specified under 6.1 and 6.2, can be supplied with
analogue adjustment knob with lock in place of the standard rotating knob. In this case,
ordering specification is SW..-..-m.
Equally, instead of the knob a clamping fixture can be installed. Ordering specification is
to changed to SW ..-..-k.
6.3 Setpoint Value Adjustment by Current Signal

For the speed setpoint value a current signal of 4–20 mA can be directly connected to the
control unit. If the signal fails, the governor will set minimum speed according to the 4 mA
value or a programmable substitute value.
6.4 Digital Presetting of Setpoint Values

A 4 bit binary coded digital input for 16 speed levels from nmin to nmax can be directly
connected to the control unit.
6.5 Setpoint Value Adjustment by Pedal

This unit is basically an angular position transducer that translates a foot pedal into a
proportional current or voltage for 0 - 45° rotation. The resulting output can be used for
speed setting. For more information refer broschure E 83 005 - e.
6.6 Pneumatic Setpoint Adjusters

For pneumatic setpoint adjustment are the boost pressure sensors usable. For more
informations of the sensors refer to chapter 5.5.2.
18 PRIAMOS I
7 Control Unit DC 16.1 - 03 up to DC 40.1 - 03
7.1 Specification
Operating voltage 24 V DC
max. voltage 35 V DC
min. voltage 18 V DC
Maximum ripple voltage maximum 10 % with 100 Hz
Permissible voltage dip at
Maximum voltage of actuator maximum 10 % in control device
Fuse protection of governor
electronic 3A
power stage 16 A
Current consumption approx. 200 mA + current of actuator
Storing temperature - 55 °C to+ 85 °C
Operating ambient temperature - 40 °C to + 70 °C
Humidity up to 98 %
Control frequency 200 to 6.000 Hz
Steady state variation ± 0.25 %
Speed variation due to temperature for
Frequency greater than 500 Hz
between -40 °C and + 70°C ±1%
Weight approx. 3 kg
PRIAMOS I 19
7.2 Measurements
99
93
34,5
20
6,5
200,5
184
26 110
46,7
48,5
260
240
51,5
59
10
Figure 10: Control Unit DC 16.1 - 03 up to DC 40.1 - 03
20 PRIAMOS I
8 Actuators
8 Actuators
8.1 Design and Mode of Operation
governor output shaft feedback probe
feedback cam
gearbox
dc disk armature
motor
Figure 11: Sectional Drawing of Actuator
The actuator torque is generated by a DC disk armature motor and transmitted to the
governor output shaft by way of a gearbox.
The use of special materials and long-time lubricants assures maintenance-free operation
and long working life of the actuators.
A feedback cam is mounted on the governor output shaft which is scanned contactlessly by
a probe, thus transmitting the precise position of the output shaft to the control unit.
If the actuator strikes against a stop, as may occur, e.g., under parallel mains operation or
may be caused by engine overload or cylinder failure, the current limitation will take effect
after approx. 20 seconds; by this the current to the actuator is reduced to a value that
cannot harm the motor.
PRIAMOS I 21
8 Actuators
Altogether, this type of actuator provides the following advantages:

- High regulation power working in both directions.
- Extremely low current consumption during steady state and relatively low current
consumption on change of load.
- Indifference to slow voltage changes of the supply; abrupt voltage changes cause
governor disturbances.
8.2 Installation
The actuator must be mounted firmly on the engine by means of reinforced brackets.
Unstable arrangements, as caused by weak bracket material or missing stiffenings, have to
be avoided by all means; they are bound to intensify vibrations, which will lead to
premature wear of the actuator and the connecting linkage!
Generally any mounting position is possible; however, the actuators should not be mounted
with the plug connection pointing straight upward.
22 PRIAMOS I
8 Actuators
8.3 Specification
StG 16 - 01 StG 30- 01
Efefective rotation at the output shaft 42° 42°
Max. torque at the governor output shaft approx. 15 Nm approx. 28 Nm
Torque in steady state condition approx. 5 Nm approx. 9 Nm
Response time 0-100 % without load approx. 120 ms approx. 170 ms
Current consumption of whole governor

maximum current approx. 5 A approx. 5 A
safe current in steady state condition approx. 1.7 A approx. 1.7 A
Storage temperature -55°C up to +110°C -55°C up to +110°C
Ambiente emperature in operation -25°C up to +90°C -25°C up to +90°C
Ambiente temperature special version -40°C up to +90°C -40°C up to +90°C
Humidity up to 98 % up to 98 %
Protection grade IP 55 IP 55
Weight without base approx. 12.3 kg approx. 12.3 kg

Weight of base approx. 1.3 kg approx. 1.3 kg
PRIAMOS I 23
8 Actuators
StG 40 - 01
Efefective rotation at the output shaft 42°
Max. torque at the governor output shaft approx. 44 Nm
Torque in steady state condition approx. 14.5 Nm
Response time 0-100 % without load approx. 190 ms
Current consumption of whole governor

maximum current approx. 5 A
safe current in steady state condition approx. 1.7 A
Ambiente emperature in operation -25°C up to +90°C
Ambiente temperature special version -40°C up to +90°C
Humidity up to 98 %
Weight without base approx. 12.3 kg

Weight of base approx. 1.3 kg
24 PRIAMOS I
8 Actuators
8.4 Measurements
216 180
30 81
38
Füllung Fuel Combustible

100
42°
50
SAE Serration 1/2" - 36
0
HEINZMANN R
GmbH + C o. Serial No.
Am Haselbach 1
D-79677 SchÎnau for BasicSystem E
Ger many
Telefon: ( 07673) 8208- 0
Telefax: (07673) 8208-88
Range Voltage
Patents pending
66
289
M8
238
Diese Schraube darf nicht verstellt werden!

Never turn this screw!
Ne pas toucher a cette vis!
A B
74
72
18
12
2
11 70 72
79,5
151,5
180
81
section A-B
38
100
42°
50
0
125,4
146
HEINZMANN R
GmbH + C o. Serial No.

217
Am Haselbach 1
Germany
Telefon: ( 07673) 8208-0
Telefax: (07673) 8208-88
Range Voltage
Patents pending
166
112,7 Diese Schraube darf nicht verstellt werden!

134
actuator without base
Figure 12: Actuators StG 16 - 01, StG 30 -01 and StG 40 - 01
PRIAMOS I 25
9 Regulating Linkage
9.1 Length of Lever Arm

The length of the lever arm is determined in such a way that approx. 90 % of the governor
output shaft adjustment angle can be used. Based on this, the rack length L of governors
with 36° adjustment angle is calculated as L = 1.8 a, "a" being the travel distance of the
injection pump or the carburettor.
9.2 Order Specification for Lever Arm

Please order RH 16 - 01 (EDV- No.: 504 170 02 00)
9.3 Connecting Linkage

The connecting linkage from the governor to the injection pump or the carburettor should
be length-adjustable and have a (pressure or tension) elastic link. If possible, joint rod
heads in accordance with DIN 648 should be used as connecting links. The linkage must
operate easily and without clearance.
In case of friction or backlash in the linkage connecting actuator and injection pump resp.
throttle valve no optimal control is possible.
26 PRIAMOS I
9.4 Linkage Adjustment for Diesel Engines

The length of the connecting linkage is adjusted in such a way that with the governor in
stop position the injection pump is set to 0 - 2 fuel marks. (Travel of the injection pump
control rack is limited by the governor.)
displacement
0 - 2 fuel mark full load position angle stop
stop
injection pump

100
50
pressure elastic member
0
R
HEINZMANN
Gm bH + Co. Serial No.
A m Haselbac h 1
Germany
Telefon: (07673) 8208-0
Telefax: (07673) 8208-88
Range Voltage
Patents pending

actuator Ne pas toucher a cette vis!
Figure 13: Linkage for Diesel Engines
The resistance of the pressure elastic link is overcome when the control rack has reached
the full load stop and the speed continues to decrease (overload). Furthermore, the elastic
link is overcome when stopping via the emergency switch.
PRIAMOS I 27
9.5 Linkage Adjustment for Carburettor Engines

For carburettor or gas engines, the length of the connecting linkage is adjusted in such a
way that with the governor in full load position the throttle valve is completely open. In
idling speed position, the elastic link must be slightly overcome. This allows adjustment of
the idle screw without changing the governor adjustment.
throttle valve
opened completely
displacement
angle
full load position
no load position

1 00
50
tension elastic member
0
R
HEI NZMANN
Gm bH + Co. Serial No.
A m Has elbach 1
D-79677 S chÎnau for BasicSystem E
Germany
Telef on: (07673) 8208-0
Telef ax : (07673) 8208-88
Range Voltage
Patents pending
actuator Never turn this screw!

Figure 14: Linkage for Gas Engines
If carburettor or injektion pump are to the right of the governor as opposed to

their position on the drawings, then the direction of motion of the elastic link
Note must also be reversed.
28 PRIAMOS I
10 Electric Connection
10.1 Connection of Shielding

To avoid elektromagnetic influences it is necessary to connect cable shields at both ends.
This includes shielding from control housing to sensors, from control housing to
potentiometers, from control housing to actuator and from control housing to accessory
units. If there is a potential difference between the control housing and any of these other
componets, to avoid currents via the shielding it is necessary to run a separate wire from
the control housing to each of these components.
control unit
sensor
Telefax: (0 76 73) 82 08 - 88
Range Voltage Phone: (0 76 73) 82 08 - 0
Germany
for Basic System E D - 79677 Schönau (Schwarzwald)
Am Haselbach 1
GmbH + Co.
Serial No.: HEINZMANN
seperate wire
Figure 15: Connection of seperat Wire
At cable ends without plugs (e.g. terminal strip or pins) the shielding must be connected at
the housing near the contacts.
potentiometer shielding
shrink sleeve
Figure 16: Shield Connection without Plug
PRIAMOS I 29
In case of a plug connection the shielding is jamed in the strain relief of the plug.
sensor plug
shielding
shrink sleeve
strain relief
Figure 17: Shield Connection in the Plug
10.2 Connection of Power Supply

Inappropriate choice of power supply or insufficient battery capacitance or incorrect
connection of the power supply line or too small cable sizes of the feed line and the motor
line of the actuator are bound have an adverse effect upon the performance of the speed
governor. In steady state operation, this will cause a heavy increase of current consumption
and unnecessary vibration of the actuator drive. The high current consumption will in its
turn lead to overheating of the actuator or the amplifier in the control unit, and the
vibration will result in premature wear of the gear and bearing parts or of the linkage.
In altogether, the lifetime of the control system is distinctly reduced by the

errors described above.
Note
The following figure shows both a wrong and a correct cabling:
30 PRIAMOS I
HEINZMANN HEINZMANN
Engine Actuator Engine Actuator
StG ... StG ...
Actuator Cable L2
(+) (-)
HEINZMANN E Actuator Cable L2 HEINZMANN
... F
Control Unit F
(-) Control Unit E
(+)
The control unit has to
KG/DC ... KG/DC ...
be connected via a fuse
Cable to Power - and a switch directly to
Supply L1 Battery Fuse the battery!
+
Cable to Power -
Supply L1 Battery
Switch Board +
Governor
+ Freewheeling
on/off Charger Diode 1)
-
Switch Board
+
The ripple voltage of the charger is fed Charger
directly into the electronic governor! Governor
-
This will demage the actuator! on/off
wrong correct
1) Coils (e.g. stopping solenoid, gas valve) have to be equipped with a protective circuit to eliminate high
indunctance votages. Diode type e.g. 1N4002
Figure 18: Correct Connection of Power Supply
If there are battery chargers with rapid charge mode installed in the
plant, the rapid charge mode should no be used during operation.
Warning
If there is no battery provided, it is absolutely necessary that a three phase power supply
or a stabilized one phase power supply with at least 24 V DC, 10 Amps output power be
used as a power source.
HEINZMANN offers for the control system PRIAMOS I the power supply NG 01 and if
an additional backup system is required, the power supply NG 01 + NSV 01 and NG 04.
For more informations, refer to the separate manuals E 88 002-e and E 97 002-e.
The cable sizes and cable lengths described in the wiring diagrams
must not be exceeded!
Warning
When power supply, battery and cabling have been correctly dimensioned, then on starting
the engine or with the actuator operating at maximum current consumption (approx. 6.4
Amps), a drop of the supply voltage directly at the control unit of approx. 2 Volts
maximum only will be admissible.
PRIAMOS I 31
10.3 Example of Connection for Generator Set with digital Accessories

(Island parallel- and mains operation)
Control Unit
DC 161 - 03 or
DC 301 - 03 or
DC 401 - 03
Plug 1 Plug 2 Plug 3 Plug 4
Actuator A1 B1 C1 D1 G1 H1 N1 F1 E1 K1 Q1 P1 V1 Z1 L1 U1 J1 M1 T1 Y1 R1 L2 A2 M2 N2 U2 J2 B2 C2 R2 S2 H2 P2 V2 T2 H3 G3 S3 J3 K3 A4 H4 D4 E4 F4 I4 B4 C4 J4
I
TxD
C Connection
RxD
B PC
no Overspeed
Overall Alarm
12V
Programmer 2
0V
Display
Display
A Motor Stop Diagnostics
D
E
Idle High CAN - Bus
StG 16 - 01 or Low Connection of
StG 30 - 01 or Digital Accessories
StG 40 -01 1
Droop
2
A
Overspeed Protection B Speed +
24V Power Supply
0V Engine Accessory Units
(max 3A)
Speed -
A
Magnetic Pickup 1 IA ...
B
0 - 5V
Display
Fixed Speed
Magnetic Pickup 2 IA... A Fuel
(or Terminal W) B
4 - 20mA
Display
Fuel
A
Temperature Sensor B
0 - 5V
Display
A
Cooling Water Sensor Speed
B
4 - 20mA
A Display
Boost Pressure Sensor B Speed
C
A
Oil Pressure Sensor
B
3 A slow Governor on II
Cable Size
I up to 20 m 1,5 mm²
over 20 - 40 m 2,5 mm²
16 A slow
+ -
II 1,5 mm²
24V
III III up to 15 m 1,5 mm²
over 15 - 30 m 2,5 mm²
rest 0,75mm²
Figure 19: Connection for Generator Set with digital Accessories
PRIAMOS I 32
10.4 Example of Connection for Generator Set with analogue Accessories

(Island parallel- and mains operation)
Control Unit
DC 161 - 03 or
DC 301 - 03 or
DC 401 - 03
Actuator A1 B1 C 1 D 1 G 1 H 1 N1 F 1 E1 K1 Q1 P1 V1 Z1 L1 U 1 J 1 M 1 T1 Y1 R 1 L2 A2 M2 N 2 U 2 J2 B2 C2 D2 R 2 S2 H2 P2 V2 T 2 M3 A3 B3 N 3 P 3 L 3 U3 C 3 D3 R3 H3 G 3 S 3 J3 K 3 A4 H 4 F 4 I4 B4 C 4 J 4
C
TxD
Connection
RxD
B PC
no Overspeed
Overall Alarm
12V
Programmer 2
0V
Display
Display
D
E
Idle
StG 16 - 01 or
StG 30 - 01 or
StG 40 - 01 1
Droop
2
A
Overspeed Protection B Speed +
24V Power Supply
(max 3A)
Speed -
A
B
0 - 5V
Display
Fixed Speed
Magnetic Pickup 2 IA... A Fuel
(or Terminal W) B
4 - 20mA
Manual Speed Display
Fuel
A
Temperature Sensor B 470 Ohm
0 - 5V
max. Display
A
B
5 kOhm
4 - 20mA
A min. Display
C 470 Ohm
Manual Speed
A
Oil Pressure Sensor
B
SyG 02
3 A slow Governor on II 16A
Cable Size
17
Synchronizer over 20 - 40 m 2,5 mm²
16 A slow
+ - 20 kOhm
II 1,5 mm²
15 16 14
24V
III LMG 03 III up to 15 m 1,5 mm²
Load Measuring Unit over 15 - 30 m 2,5 mm²
rest 0,75mm²
Figure 20: Connection for Generator Set with analogue Accessories
PRIAMOS I 33
10.5 Example of Connection for Vehicle Operation
Control Unit
DC 161 - 03 or
DC 301 - 03 or
DC 401 - 03
Actuator A 1 B 1 C1 D1 G1 H 1 N1 F1 E1 K 1 Q1 P1 V1 Z1 L 1 U1 J1 M1 T1 Y1 R1 L2 A 2 M2 N2 U2 J2 B2 C2 F2 G 2 D2 R 2 S 2 H 2 P 2 V2 T2 M 3 A3 B3 N 3 P3 L3 U3 E 3 H3 G3 S 3 J3 K 3 A 4 H4 D 4 E4 F4 I4 B 4 C4 J4
C
TxD
Connection
RxD
B PC
no Overspeed
Overall Alarm
12V
Programmer 2
Display
Display
0V Diagnostics
A Motor Stop
D
E
Idle High CAN - Bus
StG 16 - 01 or Low Connection of
StG 30 - 01 or Digital Accessories
1
StG 40 - 01 Droop
2
A
Overspeed Protection
B Fuel Limitation
24V Power Supply
1 (max 3A)
Speed Range
A
Magnetic Pickup 1 IA ... 2
B
0 - 5V
Display
A
Fixed Speed 1 Fuel
Magnetic Pickup 2 IA...
(or Terminal W) B
4 - 20mA
Fixed Speed 2 Display
Fuel
A 1
Temperature Sensor
B Torque
2 0 - 5V
Display
A
B Velocity Governor
4 - 20mA
A Display
C
470 Ohm
max.
A
Oil Pressure Sensor Velocity Sensor
B 5 kOhm
min.
3 A slow Governor on II
470 Ohm Cable Size
Manual Setpoint 1
470 Ohm over 20 - 40 m 2,5 mm²
16 A slow
+ - max. II 1,5 mm²
24V 5 kOhm
min. over 15 - 30 m 2,5 mm²
470 Ohm
Manual Setpoint 2 rest 0,75mm²
Figure 21: Connection for Vehicle Operation
PRIAMOS I 34
10.6 Example of Connection for Locomotive Operation with 16 Notches
Control Unit
DC 161 - 03 or
DC 301 - 03 or
DC 401 - 03
Actuator A 1 B1 C 1 D 1 G 1 H1 N 1 F1 E 1 K1 Q1 P 1 V1 Z 1 L1 U1 J1 M 1 T1 Y 1 R1 L 2 A2 M 2 N 2 U 2 J2 B2 C2 F2 G 2 D2 R2 S2 H2 P2 V 2 T 2 M 3 A3 B3 N 3 P3 H3 G 3 S3 J3 K3 A 4 H4 F4 I4 B4 C 4 J4
TxD
C Connection
RxD
B PC
no Overspeed
Overall Alarm
12V Programmer 2
0V
Display
Display
D
E
Idle
StG 16 - 01 or
StG 30 - 01 or
StG 40 - 01 Manual
Setpoint
Remote
A
Overspeed Protection B Fixed Speed
24V Power Supply
(max 3A)
Anti Stick Slip Device
A
B
0 - 5V Display Fuel or
A
Bit 0 Load Sharing
Magnetic Pickup 2 IA...
(or Terminal W) B
4 - 20mA Display Fuel or
Bit 1
Load Sharing
A
Temperature Sensor B Bit 2
0 - 5V Display
A
B Bit 3
A
4 - 20mA Display
C
A
Oil Pressure Sensor
B
3 A slow Governo on II
Cable Size
470 Ohm
over 20 - 40 m 2,5 mm²
16 A slow max.
+ -
5 kOhm
II 1,5 mm²
24V
III min. III up to 15 m 1,5 mm²
470 Ohm over 15 - 30 m 2,5 mm²
Manual Setpoint
rest 0,75mm²
Figure 22: Connection for Locomotive Operation with 16 Notches
PRIAMOS I 35
10.7 Example of Connection for Locomotive Operation with Speed Setpoint via Current Signal
Control Unit
DC 161 - 03 or
DC 301 - 03 or
DC 401 - 03
Actuator A 1 B 1 C 1 D 1 G 1 H1 N 1 F 1 E1 K1 Q1 P1 V1 Z 1 L1 U1 J 1 M1 T1 Y 1 R1 L 2 A 2 M 2 N 2 U 2 J2 B2 C2 S2 H 2 P2 V 2 T2 M3 A3 B 3 N 3 P3 C 3 D3 R 3 H 3 G3 S3 J3 K3 A4 H4 F 4 I4 B4 C 4 J4
C
TxD
RxD Connection
B PC
no Overspeed
Overall Alarm
12V
Programmer 2
0V
Display
Display
D
E
Idle
StG 16 - 01 or
StG 30 - 01 or
StG 40 - 03 Manual
Setpoint
Remote
A
Overspeed Protection B Fixed Speed
24V Power Supply
(max 3A)
Anti Stick Slip Device
A
B
0 - 5V
Display Fuel or
Magnetic Pickup 2 IA... A Load Sharing
(or Terminal W) B
4 - 20mA
Display Fuel or
Load Sharing
A
0 - 5V
A
Display
B
4 - 20mA
A Display
C 470 Ohm
A max.
Oil Pressure Sensor
B
5 kOhm
3 A slow II min.
Governor on
Cable Size
470 Ohm
Manual Setpoint I up to 20 m 1,5 mm²
over 20 - 40 m 2,5 mm²
16 A slow
+ -
4 - 20mA II 1,5 mm²
24V Remote Setpoint
over 15 - 30 m 2,5 mm²
rest 0,75mm²
Figure 23: Connection for Locomotive Operation with Speed Setpoint via Current Signal
PRIAMOS I 36
10.8 Example of Connection for Marine Operation with Master/Slave

(Twin operation: 2 engines on one shaft)
Control Unit
DC 161 - 03 or
DC 301 - 03 or
DC 401 - 03
Actuator A1 B1 C 1 D 1 G 1 H 1 N1 F 1 E1 K1 Q1 P1 V1 Z1 L1 U 1 J 1 M 1 T1 Y1 R 1 L2 A2 M2 N 2 U 2 J2 B2 C2 E 2 F2 G 2 D 2 R 2 S2 H2 P2 V2 T 2 M3 A 3 B3 N3 P3 C 3 D 3 R3 H 3 G 3 S3 J3 K 3 A 4 H4 D4 E 4 F 4 I4 B4 C 4 J 4
TxD
C Connection
B
RxD
PC
no Overspeed
Overall Alarm
12V
Programmer 2
0V
Display
Display
D
E
Idle High CAN - Bus
StG 16 - 01 or Low Load Sharing in
StG 30 - 01 or Twin Operation
StG 40 - 01 Manual
Setpoint
Remote
A
Overspeed Protection
B Fixed Speed 1
24V Power Supply
Fixed Speed 2 (max 3A)
A
B
0 - 5V
Clutch Display Fuel or
Magnetic Pickup 2 IA... A Control Pitch Propeller
(or Terminal W) B
4 - 20mA
Constrained Opening StG Display Fuel or
Control Pitch Propeller
A
Temperature Sensor
B Fuel Limitation
0 - 5V
Display
A
B Master/Slave Definition
4 - 20mA
A Display
Boost Pressure Sensor B Load Transfer Speed
C
Oil Pressure Sensor A 470 Ohm

B
max.
3 A slow Governor on II 5 kOhm
Cable Size
min.
470 Ohm I up to 20 m 1,5 mm²

Manual Setpoint
over 20 - 40 m 2,5 mm²
16 A slow
+ -
II 1,5 mm²
24V 4 - 20mA
III Remote Setpoint III up to 15 m 1,5 mm²
over 15 - 30 m 2,5 mm²
rest 0,75mm²
Figure 24: Connection for Marine Operation with Master/Slave
PRIAMOS I 37
10.9 Example of Connection for Marine Operation in single Operation
Control Unit
DC 161 - 03 or
DC 301 - 03 or
DC 401 - 03

Actuator A1 B1 C1 D1 G1 H1 N1 F1 E1 K1 Q1 P1 V1 Z1 L1 U1 J1 M1 T1 Y1 R1 L2 A2 M2 N2 U2 J2 B2 C2 D2 R2 S2 H2 P2 V2 T2 M3 A3 B3 N3 P3 C3 D3 R3 H3 G3 S3 J3 K3 A4 H4 F4 I4 B4 C4 J4
C
TxD
RxD Connection
B PC
no Overspeed
Overall Alarm
12V
0V Programmer 2
Display
Display
D
E
Idle
StG 16 - 01 or
StG 30 - 01 or
StG 40 - 01 Manual
Setpoint
Remote
A
Overspeed Protection B Fixed Speed 1
24V Power Supply
Fixed Speed 2 (max 3A)
A
B
0 - 5V
Display Fuel or
Constrained Opening StG
Magnetic Pickup 2 IA... A Control Pitch Propeller
(or Terminal W) B
4 - 20mA
Fuel Limitation Display Fuel or
Control Pitch Propeller
A
0 - 5V
A
Display
B
A
4 - 20mA
Display
C
A 470 Ohm
Oil Pressure Sensor
B
max.
3 A slow Governor on II 5 kOhm
Cable Size
min.
470 Ohm I up to 20 m 1,5 mm²

Manual Setpoint
over 20 - 40 m 2,5 mm²
16 A slow
+ -
II 1,5 mm²
24V 4 - 20mA
III Remote Setpoint III up to 15 m 1,5 mm²
over 15 - 30 m 2,5 mm²
rest 0,75mm²
Figure 25: Example of Connection for Marine Operation in single Operation
PRIAMOS I 38
11 Harness
11 Harness
11.1 Cable Lenghts
Control Unit
DC 161 - 03 or
DC 301 - 03 or
DC 401 - 03
I II III VI
L2
L8
Power Output
Actuator
StG 16-01/
StG 30-01/
StG 40-01
L12
PWM Input
L4
Pickups L13
Communication
L5 L3 Setpoint
Sensors
Adjuster
Overspeed L7 L10 Analogue

Protection Outputs
L1 L11 PWM/Frequency
Battery Inputs
L6 L9 Status
Digital Inputs
Indicator
Figure 26: Harness with Cable Numbers
PRIAMOS I 39
11 Harness
11.2 Plug Designations
Control Unit DC 161 - 03

or DC 301 - 03
or DC 401 - 03
SV 103-DC-10 G (010-02-181-00)
SV 103-DC-19 SG (010-02-183-00)
SV 103-DC-19 PG (010-02-222-00)
SV 103-DC-24 SG (010-02-185-00)
I II III VI
SV 103-DC-24 PK (010-02-177-00)
SV 103-DC-19 SK (010-02-165-00)
SV 103-DC-19 PK (010-02-175-00)
SV 6-KG-10 K (010-02-044-00)
SV 6-IA-2 K (010-02-170-00)
Pickup IA ...
SV 16-StG-5 G (010-02-039-00)
SV 16-StG-5 KW (010-02-179-00)
Actuator
StG 16-03/
StG 30-03/
StG 40-03
Figure 27: Plugs with Designation
40 PRIAMOS I
12 Programming Possibilities
Programming the HEINZMANN Digital Governor can be performed according to the
possibilities described below:
12.1 Programming by the Manufacturer

During final inspection by the manufacturer, the functionability of the governor is checked
by means of a test program. If the operational data for the governor are available, the test
program is executed using those data. On the engine, only the dynamic values and, if
necessary, the actuator position limits and sensors have to be adjusted.
12.2 Programming with the Hand- Held Programmer 2

The entire programming can be performed using the Hand-Held Programmer 2. This handy
device may be conveniently used for development and for serial adjustment as well as for
service purposes.
12.3 Programming by PC
Programming can also be performed using the PC. In comparison with the hand-held
programmer, this method offers advantages with respect to the possibilities of having
characteristic curves readily displayed on the screen and easily varied; the same holds for
the time diagrams when putting the governor into operation on the engine. Furthermore,
the PC offers a better overview, as the PC program presents a menu structure and is able to
continuously display several parameters at a time.
The PC program also permits to save and load governor data to and from diskettes.
12.4 Programming with User Masks

Principally, programming may be performed with the help of user masks that have been
provided by HEINZMANN or may conveniently be created by the user himself. Within a
user mask, only those parameters are accessible that are actually needed.
12.5 Transferring Data Sets

Once programming with respect to a specific engine type and its application has been
completed, the data set can be stored (in the hand-held programmer or on diskette). For
future cases of similar applications, the data set may be downloaded into the new
governors.
PRIAMOS I 41
12.6 Assembly Line End Programming

This method of programming is applied by the engine manufacturer during the final bench
tests of the engine. On this occasion, the governor is programmed with regard to operation
requirements and to ordering specifications.
42 PRIAMOS I
13 Starting the Engine - Brief Instructions
13 Starting the Engine - Brief Instructions

13.1 Adjust clearance of magnetic pulse pickup.
13.2 Check program with respect to relevant parameters: number of teeth, speed, etc.
13.3 Set point potentiometer in mid-position:
P- Gain to 50
I- Stability to 0
D- Derivative to 0
If the dynamic values have already been determined for an installation, they can be
programmed directly at this point.
Overspeed protection must be guaranteed!
Warning
13.4 Start engine and run it up to nominal speed using the set point potentiometer.
13.5 Increase gain (P-fraction) up to instability and reduce until stability is attained.
Increase stability (I-fraction) up to instability and reduce until stability is attained.
Increse derivative (D-fraction) up to instability and reduce until stability is attained.
With these values set, engine speed is to be disturbed briefly (e.g., by shortly pressing
the stop switch), and the transient oscillations are to be observed.
13.6 Check over the entire speed range.
If for maximum and minimum speed other values than the programmed ones should
result, this will be due to tolerances of the set point potentiometer. If the speed
derivation is not acceptable, it will be necessary to measure the setpoint source.
13.7 Gain-correction (P-correction) for gas engines resp. for variable speed governors with
larger speed ranges; adjust map if necessary.
13.8 Checking the remaining program items, e.g., starting fuel injection, ramp time, etc.
The adjustment procedures as required for items 13.2 bis 13.8 and any further
options of adjustemnt are in detail described in brochure DG 95110 - e.
Note
PRIAMOS I 43
14 Ordering Specifications
14.1 General
To know which informations we need, we have made a special order information for
digital governors. It has the No. DG 96 012-d. This form has to be filled in and send to
HEINZMANN together with the order.
14.2 Cable Length

It is of advantage to obtain the harness together with the governor.
It is not possible to use all signals simultaneous because some inputs and
outputs of the governor have various options depending on the application.
Note
a) L1 = Control Unit - Power Supply

L 1.1 Control unit - power supply .............cm 5 x 1,50 mm²
b) L2 = Control Unit - Actuator

L 2.1 Control unit - actuator (feedback) .............cm 3 x 0,75 mm² shielded
L 2.2 Control unit - actuator (drive) .............cm 4 x 1,50 mm²
c) L3 = Control Unit - Setpoint Adjuster

L 3.1 Control unit - local setpoint .............cm 3 x 0,75 mm² shielded
L 3.2 Control unit - manual setpoint .............cm 2 x 0,75 mm²
L 3.3 Control unit - accessory unit 1 .............cm 2 x 0,75 mm² shielded
L 3.4 Control unit - accessory unit 2 .............cm 2 x 0,75 mm² shielded
d) L4 = Control Unit - Magnetic Pickup

L 4.1 Control unit - magnetic pickup 1 .............cm 2 x 0,75 mm² shielded
L 4.2 Control unit - magnetic pickup 2 .............cm 2 x 0,75 mm² shielded
44 PRIAMOS I
e) L5 = Control Unit - Sensors

L 5.1 Control unit - boost pressure sensor .............cm 2 x 0,75 mm²
L 5.2 Control unit - coolant temp. sensor .............cm 2 x 0,75 mm²
L 5.3 Control unit - boost pressure .............cm 3 x 0,75 mm²
L 5.4 Control unit - oil pressure .............cm 3 x 0,75 mm²
f) L6 = Control Unit - Digital Inputs

L 6.1 Control unit - engine stop .............cm 1 x 0,75 mm²
L 6.2 Control unit - switch 2 .............cm 1 x 0,75 mm²
g) L7 = Control Unit - Overspeed Protection

L7 Control unit - overspeed protection .............cm 2 x 0,75 mm²
h) L8 = Control Unit – Controlled Current Output

L7 Control unit – contr. current output .............cm 2 x 0,75 mm²
i) L9 = Control Unit - Status Indicator

L 9.1 Control unit - common alarm .............cm 2 x 0,75 mm²
L 9.2 Control unit - overspeed .............cm 2 x 0,75 mm²
PRIAMOS I 45
j) L10 = Control Unit - Analogue Outputs

L 10.1 Control unit - display fuel .............cm 2 x 0,75 mm²
L 10.2 Control unit - display speed .............cm 2 x 0,75 mm²
L 10.3 Control unit - load sharing .............cm 2 x 0,75 mm²
L 10.4 Control unit - pitch propeller control .............cm 2 x 0,75 mm²
k) L11 = Control Unit - Frequency Input

L 11 Control unit - tacho .............cm 2 x 0,75 mm²
l) L12 = Control Unit - PWM Input

L 12 Control unit - PWM input .............cm 2 x 0,75 mm²
m) L13 = Communication
L 13 Control unit - PC .............cm 4 x 0,75 mm² shielded
46 PRIAMOS I
15 Figure List
15 Figure List
Figure 1: Blockdiagram DG 16.1 - 03 up to DG 40.1 - 03 ........................................................ 8
Figure 2: Clerance of Pickup.................................................................................................... 11
Figure 3: Magnetic Pickup ....................................................................................................... 12
Figure 4: Temperature Sensor TS 01 - 28 - PT 1000 ............................................................... 13
Figure 5: Oil Pressure Sensor................................................................................................... 14
Figure 6: Boost Pressure Sensor with Plug .............................................................................. 15
Figure 7: Boost Pressure Sensor with Housing........................................................................ 16
Figure 8: Potentiometer SW 01 - 1 - b ..................................................................................... 17
Figure 9: Potentiometer SW 02 - 10 - b ................................................................................... 17
Figure 10: Control Unit DC 16.1 - 03 up to DC 40.1 - 03 ....................................................... 20
Figure 11: Sectional Drawing of Actuator ............................................................................... 21
Figure 12: Actuators StG 16 - 01, StG 30 -01 and StG 40 - 01 ............................................... 25
Figure 13: Linkage for Diesel Engines .................................................................................... 27
Figure 14: Linkage for Gas Engines ........................................................................................ 28
Figure 15: Connection of seperat Wire .................................................................................... 29
Figure 16: Shield Connection without Plug ............................................................................. 29
Figure 17: Shield Connection in the Plug ................................................................................ 30
Figure 18: Correct Connection of Power Supply ..................................................................... 31
Figure 19: Connection for Generator Set with digital Accessories.......................................... 32
Figure 20: Connection for Generator Set with analogue Accessories ..................................... 33
Figure 21: Connection for Vehicle Operation.......................................................................... 34
Figure 22: Connection for Locomotive Operation with 16 Notches........................................ 35
Figure 23: Connection for Locomotive Operation with Speed Setpoint via Current Signal ... 36
Figure 24: Connection for Marine Operation with Master/Slave ............................................ 37
Figure 25: Example of Connection for Marine Operation in single Operation ....................... 38
Figure 26: Harness with Cable Numbers ................................................................................. 39
Figure 27: Plugs with Designation ........................................................................................... 40
PRIAMOS I 47
16 Order Specifications for Manuals
16 Order Specifications for Manuals

There is no charge for our technical manuals ordered in reasonable quantities.
Order the necessary manuals on our speed governors from your nearest
HEINZMANN location.
(Please click on “HEINZMANN location” to see the list of our subsidiaries and agents in the
world).
Please include the following information:
• your name,
• the name and address of your company (you can simply include your business card),
• the address where you want the manuals sent (if different from above),
• the number(s) (as on front page bottom right) and title(s) of the desired manual(s),
• or the technical data of your HEINZMANN equipment,
• the quantity you want.
You can directly use the following fax-form for ordering one or several manuals.
Most of the manuals are available as Acrobat PDF-files, too. On request they can be send via
e-mail.
We solicit comments about the content and the presentation of our publications. Please, send
your comments to:
HEINZMANN GmbH & Co. KG

Service Department
Am Haselbach 1
D-79677 Schönau
Germany
48 PRIAMOS I
Fax Reply
Order for HEINZMANN technical manuals

Fax-Hotline +49 7673 8208 194
Please send me the following manuals:
Quantity No. of the manual Title
Please send me your new sales documentation about
( ) the HEINZMANN Analogue Governors Application:....................................................
( ) the HEINZMANN Digital Governors Application:....................................................

( ) the HEINZMANN Gas Engine Equipment Application:....................................................
Company ......................................................................................................................................
Contact Person..............................................................................................................................
Department ...................................................................................................................................
Address......................................................... Country/Code/Town..............................................
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Heinzmann GmbH & Co.

Manual DG 93 101-e / 04-06

Basic System DG 161 - 03 Basic System DG 301 - 03 Basic System DG 401 - 03

Control Unit DC 161 - 03 Control Unit DC 301 - 03 Control Unit DC 401 - 03

Actuator StG 16 - 01 Actuator StG 30 - 01 Actuator StG 40 - 01

Setpoint Pot. SW ... Setpoint Pot. SW ... Setpoint Pot. SW ...

Pickup IA ... Pickup IA ... Pickup IA ...

Failure to follow instructions may result in personal injury and/or

Please note before commissioning the installation:

Check the functionality of the existing protection and monitoring

To prevent damages to the equipment and personal injuries, it is

Overspeeding can be caused by:

Independent testing and verification are especially important in any

HEINZMANN make no warranties, express or implied, that the

HEINZMANN expressly disclaim the implied warranties of

HEINZMANN also disclaim all liability for direct, indirect, incidental

HEINZMANN make no warranties for the conception and engineering

1 Safety Instructions and Related Symbols............................................................................ 1

3 Mode of Operation ................................................................................................................ 7

4 Block Diagram of the Digital Governor DG 16.1 - 03 up to DG 40.1 - 03........................ 8

6 Speed Setpoint Adjusters.................................................................................................... 17

7 Control Unit DC 16.1 - 03 up to DC 40.1 - 03 ................................................................... 19

9 Regulating Linkage ............................................................................................................. 26

10 Electric Connection ........................................................................................................... 29

13 Starting the Engine - Brief Instructions.......................................................................... 43

14 Ordering Specifications .................................................................................................... 44

16 Order Specifications for Manuals.................................................................................... 48

1 Safety Instructions and Related Symbols

This symbol is to indicate that there exist particular danger due to

The primary issue of these safety instructions is to prevent personal injuries!

In this publication the Table of Contents is preceded by diverse instructions that

1.1 Basic Safety Measures for Normal Operation

1.2 Basic Safety Measures for Servicing and Maintenance

a) Starting Fuel Flow Adjustment

c) Fixed Fuel Limitation

d) Speed Dependent Fuel Limitation

e) Boost Pressure Dependent Fuel Limitation

f) Idling and Maximum Speed Control

g) Temperature Dependent Idling Speed

h) Oil Pressure Monitoring

i) Load Regulation System

j) Anti Stick Slip Device

m) Operating Data Storage

When selecting and determining the functions, it has to be ascertained whether

Oil Pressure Sensor

Digital Application Units

5.2 Magnetic Pickup IA ...

5.2.1 Technical Datas

z = number of teeth on the pickup wheel

5.2.3 Tooth Profile

5.2.4 Clearance for IA 02 - 76 up to IA 13 - 102

5.2.5 Clearance for IA 22 - 76 and IA 23 - 102

Figure 2: Clerance of Pickup

5.2.6 Mounting Measurements

Figure 3: Magnetic Pickup

Measures Thread Length Thread Size Remarks

Ordering specification, e.g. IA 02-76.

5.2.7 Redundant Speed Signal

5.3 Cooling Medium Temperature Sensor TS 01 - 28 - PT 1000

seal ring DIN 7603-14x18 (Cu) A B

56,5 pin configuration:

Figure 4: Temperature Sensor TS 01 - 28 - PT 1000

5.4 Pressure Sensors