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INSTALLATION INSTRUCTION

Instruction: 6986799enUS MODEL SERIAL NUMBER


Product: BOBCAT LOADER T140 529311001 & Above
Subject: FAN MOTOR REPLACEMENT 531311001 & Above
KIT A8M511001 & Above
A3L711001 - A3L729999
Kit Number 7154747 A3L811001 - A3L829999
T180 531411001 & Above
MODEL SERIAL NUMBER 531511001 & Above
A300 539911001 - 539940000 A3LL11001 - A3LL29999
540011001 - 540040000 T190 531611001 & Above
S130 529211001 & Above 531711001 & Above
529611001 & Above A3LN11001 - A3LN29999
A8NW11001 & Above A3LP11001 - A3LP29999
A8KA11001 & Above T250 531811001 - 531840001
A14W11001 & Above 531911001 - 531940001
A1Z711001 & Above T300 532011001 - 532040001
A3KY11001 - A3KY29999 532111001 - 532140001
S150 529711001 & Above T320 A7MP11001 - A7MP40001
529811001 & Above
A8M011001 & Above ESTIMATED INSTALLATION TIME: 1 HOUR.*
A15011001 - A15040000 *Approximate time only; actual time may vary.
A3L111001 - A3L129999
AC3011001 - AC3029999 To avoid duplication, instructions may refer you to
S160 529911001 - 529940000 the Operation & Maintenance Manual or the Service
530011001 - 530040000 Manual for more detailed instructions.
A15111001 - A15140000
A3L311001 - A3L329999 Read this instruction completely to become familiar
A3L411001 - A3L429999 with the procedures before beginning the
installation.
S175 530111001 - 530140000
530211001 - 530299999
NOTE: Remove and replace any cable ties needed to
A8M411001 - A8M440000
install the kit.
A8NY11001 - A8NY40000
A8NZ11001 - A8NZ40000
A3L511001 - A3L529999
S185 530311001 - 530340000
530411001 - 530440000 WARNING
A3L911001 - A3L92999
A3LH11001 - A3LH29999 AVOID INJURY OR DEATH
S205 530511001 - 530540000 Wear safety glasses to prevent eye injury when any
530611001 - 500030640 of the following conditions exist:
A3LJ11001 - A3LJ29999 • When fluids are under pressure.
A3LK11001 - A3LK29999 • Flying debris or loose material is present.
S220 530711001 - 530740001 • Engine is running.
530811001 - 530840001 • Tools are being used.
S250 530911001 - 530940001 W-2019-0907
531011001 - 531040001
S300 531111001 - 531140001
531211001 - 531240001
S330 A02011001 - A02040001
A02111001 - A02140001

6986799enUS (06-14) (B) 1 Printed in U.S.A.


Figure 2

WARNING
Before the cab or the lift arms are raised for service,
jackstands must be put under the rear corners of the
frame. Failure to use jackstands can allow the
2
machine to tip backward causing injury or death.
W-2014-0895

40°
All Models
1
Install jack stands under the rear corners of the loader.
(Refer to the Service Manual for the correct procedure.)
P-76721
Fully raise the lift arms and install the approved lift arm
support device. Stop the engine. (Refer to the Service
Manual for the correct procedure.) Remove hydraulic fittings from the old hydraulic fan motor
and discard fan motor. Install case drain fitting (Item 1) on
Raise the operator cab. (Refer to the Service Manual for new hydraulic fan motor at the indicated angle (Item 2)
the correct procedure.) [Figure 2].

Models: S130, T140 Figure 3

Remove hydraulic fluid reservoir. (Refer to the Service


Manual for the correct procedure.)

Remove the fan motor/charge pump filter housing. (Refer 1


to Service Manual for correct procedure)

Remove blower housing. (Refer to Service Manual for


correct procedure.)

Remove fan. (Refer to the Service Manual for the correct


procedure.) 2

Figure 1 24°
P-76724

Install inlet hose fitting (Item 1) on new hydraulic fan


2
motor at the indicated angle (Item 2) [Figure 3].

P-76682

Remove bolts and nuts (Item 1) and discard. Remove fan


motor from fan mount (Item 2) [Figure 1].

6986799enUS (06-14) (B) 2


Figure 4 Models: S150, S160, S175, S185, S205, T180, T190

Remove the fan motor/charge pump filter housing. (Refer


to Service Manual for correct procedure)

Remove blower housing. (Refer to Service Manual for


correct procedure.)

Remove fan. (Refer to the Service Manual for the correct


procedure.)

Figure 6
1

2
P-76720

Install outlet hose fitting (Item 1) on new hydraulic fan


motor (Item 2) [Figure 4].

Figure 5 1

P-76682

3 3 Remove bolts and nuts (Item 1) and discard. Remove fan


motor from fan mount (Item 2) [Figure 6].
1
Figure 7

P-76638

Install new hydraulic fan motor (Item 1) and rubber


mounting gasket (Item 2) using the bolts, nuts and thick
washers (P/N 6557831) supplied in the kit. Torque fan
motor mounting bolts and nuts to 5 - 9 ft.-lb. (6,78 - 12,20
N•m). Install cotter pins (Item 3) [Figure 5] and spread
cotter pin ends.

1
P-76719

Remove hydraulic fittings from the old hydraulic fan motor


and discard fan motor. Install case drain fitting (Item 1) on
new hydraulic fan motor (Item 2) [Figure 7] as shown.

6986799enUS (06-14) (B) 3


Figure 8 Models: A300, S220, S250, S300, T250, T300

MODEL SERIAL NUMBER


A300 539911001 - 539911674
2 540011001 - 540011360
S220 530711001 - 530713065
530811001 - 530811453
S250 530911001 - 530915315
531011001 - 531011742
S300 531111001 - 531115050
531211001 - 531211660
T250 531811001 - 531812825
1 531911001 - 531911354
T300 532011001 - 532015065
P-76723
532111001 - 532111566

Remove the hydraulic/hydrostatic filter housing. (Refer to


Install outlet hose fitting (item 1) on new hydraulic fan Service Manual for correct procedure.)
motor (Item 2) [Figure 8].
Remove the fan motor/charge pump filter housing. (Refer
Figure 9 to Service Manual for correct procedure)

Remove blower housing. (Refer to Service Manual for


correct procedure.)
2
Remove fan. (Refer to the Service Manual for the correct
procedure.)
3
3
Figure 10

2
P-76696

Install new hydraulic fan motor (Item 1) and rubber 1


mounting gasket (Item 2) using the bolts, nuts and thin
washers (P/N 25E17) supplied in the kit. Torque fan
motor mounting bolts and nuts to 5 - 9 ft.-lb. (6,78 - 12,20
N•m). Install cotter pins (Item 3) [Figure 9] and spread
cotter pin ends. P-76682

Remove bolts and nuts (Item 1) and discard. Remove fan


motor from fan mount (Item 2) [Figure 10].

6986799enUS (06-14) (B) 4


Figure 11 Figure 13

2
2

3
3

1
P-76719 P-76696

Remove hydraulic fittings from the old hydraulic fan motor Install new hydraulic fan motor (Item 1) and rubber
and discard fan motor. Install case drain fitting (Item 1) on mounting gasket (Item 2) using the bolts, nuts and thin
new hydraulic fan motor (Item 2) [Figure 11] as shown. washers (P/N 25E17) supplied in the kit. Torque fan
motor mounting bolts and nuts to 5 - 9 ft.-lb. (6,78 - 12,20
Figure 12 N•m). Install cotter pins (Item 3) [Figure 13] and spread
cotter pin ends.

Models: A300, S220, S250, S300, S330, T250, T300,


2 T320

MODEL SERIAL NUMBER


A300 539911675 - 539940000
540011361 - 540040000
S220 530713066 - 530740000
530811454 - 530840000
S250 530915316 - 530940000
1 531011743 - 531040000
S300 531115051 - 531140000
531211661 - 531240000
P-76723
S330 A02011001 - A02040000
A02111001 - A02140000
Install outlet hose fitting (item 1) on new hydraulic fan T250 531812826 - 531840000
motor (Item 2) [Figure 12]. 531911355 - 531940000
T300 532011567 - 532040000
532115066 - 532140000
T320 A7MP11001 - A7MP40000

Remove the hydraulic/hydrostatic filter housing. (Refer to


Service Manual for correct procedure.)

Remove the fan motor/charge pump filter housing. (Refer


to Service Manual for correct procedure)

Remove blower housing. (Refer to Service Manual for


correct procedure.)

Remove fan. (Refer to the Service Manual for the correct


procedure.)

6986799enUS (06-14) (B) 5


Figure 14 Figure 16

2
2

P-69659
P-76723

Remove bolts and nuts (Item 1) and discard. Remove fan Install outlet hose fitting (item 1) on new hydraulic fan
motor from fan mount (Item 2) [Figure 14]. motor (Item 2) [Figure 16].

Figure 15 Figure 17

2
2 1

3 3
1
P-76638
P-76719

Remove hydraulic fittings from the old hydraulic fan motor Install new hydraulic fan motor (Item 1) and rubber
and discard fan motor. Install case drain fitting (Item 1) on mounting gasket (Item 2) using the bolts, nuts and thick
new hydraulic fan motor (Item 2) [Figure 15] as shown. washers (P/N 6557831) supplied in the kit. Torque fan
motor mounting bolts and nuts to 5 - 9 ft.-lb. (6,78 - 12,20
N•m). Install cotter pins (Item 3) [Figure 17] and spread
cotter pin ends.

6986799enUS (06-14) (B) 6


CUSTOMER PACKING LIST

3
4

pe3428s

6986799enUS (06-14) (B) 7


CUSTOMER PACKING LIST (CONT’D)

5
4

pe3427s

6986799enUS (06-14) (B) 8


CUSTOMER PACKING LIST (CONT’D)

pe3429s

6986799enUS (06-14) (B) 9


CUSTOMER PACKING LIST (CONT’D)

(Kit# 7154747) Fan Motor Replacement Kit

REF. PART NO. DESCRIPTION QTY.


1 7164323 HYDRAULIC MOTOR 1
2 7147826 BOLT CROSS DRILLED (3/8-16 UNC X 1.25) 2
3 3D6 NUT HEX SLOTTED (9/16-16 UNC) 2
4 1F316 COTTER PIN 2
5 6557831 WASHER (0.15 IN.) 2
5 25E17 WASHER (0.050 IN.) 2
6 6698062 MOTOR GASKET 1
7 6986799enUS INSTRUCTIONS 1

6986799enUS (06-14) (B) 10

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