DENISON HYDRAULICS

Stack Valves
Cetop 07

Publ. 8−EN 5850−B, replaces 8-EN 5850-A

 DESCRIPTION, CIRCUIT

DESCRIPTION The Stack Valves described in this bulletin can be used as vertical and horizontal
stack systems.
As pressure relief, pressure reducing valves, throttle valves with check and as
check valves they are standardized according to ISO mounting configuration and
meet industrial requirements for compact control systems.
Stack valves size 07 have the same mounting configuration as the directional
control valve 4D03 and can be arranged as shown on the following pages.

CIRCUIT EXAMPLE

4D03 Directional Control Valve

ZRE Check Valve

blocked in A and B

ZDV Pressure Relief Valve

pressure control P–T

Subplate

Note:
X, Y optional in directional valve

2
 PRESSURE RELIEF VALVE – SERIES ZDV

Weight: 8.45 kg
ZDV-P03-5 (at 33 cSt)

„ p (bar)
Q (l/min)

x Operating pressure range ...100/350 bar (pmin see diagram)

x Max. flow 300 l/min
x Viscosity range 10 . . . 500 cSt
x Fluid temperature range – 18 . . . + 60 hC

Pressure control P–T Pressure control A–T Pressure control B–T

Series Order No. Series Order No. Series Order No.

ZDV–P03–1–S0–C1 098–91432–0 ZDV–A03–1–S0–C1 098–91415–0 ZDV–B03–1–S0–C1 098–91431–0
ZDV–P03–5–S0–C1 098–91418–0 ZDV–A03–5–S0–C1 098–91416–0 ZDV–B03–5–S0–C1 098–91417–0
v
1 = . . . 100 bar
5 = . . . 350 bar

Example: ZDV–P03

Complete cartridge for

ZDV-.03-1 = 098-91433-0
ZDV-.03-5 = 098-91434-0

Seal kit for:

ZDV . . . C1 = 098–91435–0
ZDV . . . C5 = 098–91436–0

3
 PRESSURE REDUCING VALVE – SERIES ZDR

Weight: 8.65 kg
ZDR–P03–5 (at p = 0 bar in Y and 33 cSt)

p (bar) in P1
Plug G 1 ⁄ 4 HH
40 Nm

Q (l/min)

x Operating pressure range ...100/350 bar (pmin see diagram)

x Max. flow 250 l/min
x Viscosity range 10 . . . 500 cSt
x Fluid temperature range – 18 . . . + 60 hC
x Pilot oil (P, A, B–T) max. 0.7 l/min at 33 cSt

Pressure reducing in P Pressure reducing in A Pressure reducing in B

Series Order No. Series Order No. Series Order No.

ZDR–P03–1–S0–C1 098–91409–0 ZDR–A03–1–S0–C1 098–91412–0 ZDR–B03–1–S0–C1 098–91430–0
ZDR–P03–5–S0–C1 098–91410–0 ZDR–A03–5–S0–C1 098–91429–0 ZDR–B03–5–S0–C1 098–91414–0
v
1 = . . . 100 bar
5 = . . . 350 bar

Example: ZDR–P03

Complete cartridge for

ZDR-.03-1 = 098-91437-0
ZDR-.03-5 = 098-91438-0

Seal kit for:

ZDR . . . C1 = 098–91439–0
ZDR . . . C5 = 098–91440–0

4
 THROTTLE VALVE WITH CHECK – SERIES ZRD

Weight: 150 Nm 150 Nm

7.4 / 7.7 kg
Throttle
closed

Throttle

„ p (bar)
open
55 (meter-out)
25 (meter-in)

198 max. (ZRD-BA/BZ)

198 max. (ZRD-AA/AZ)
Q (l/min)
Pressure drop of return flow without throttle function
(for ZRD-AZ/BZ/AA/BA)
Turns

„ p (bar)

Q (l/min)
x Max. operating pressure 350 bar
at 33 cSt
x Check valve cracking pressure approx. 0.8 bar
x Max. flow 260 l/min
x Leakage 0.3...0.5 l/min (at closed throttle)
x Viscosity range 10 . . . 500 cSt
x Fluid temperature range – 18 . . . + 60 hC

Meter-in control in A Meter-out control in A Meter-in control in A and B

Series Order No. Series Order No. Series Order No.

ZRD–AZ03–S0–C1 098–91422–0 ZRD–AA03–S0–C1 098–91419–0 ZRD–ABZ03–S0–C1 098–91421–0
Meter-in control in B Meter-out control in B Meter-out control in A and B

Series Order No. Series Order No. Series Order No.

ZRD–BZ03–S0–C1 098–91424–0 ZRD–BA03–S0–C1 098–91423–0 ZRD–ABA03–S0–C1 098–91420–0

Example: ZRD–ABA03

Complete cartridge
098–91441–0

Seal kit for:

ZRD . . . C1 = 098–91442–0
ZRD . . . C5 = 098–91443–0

5
 CHECK VALVE PILOT OPERATED – SERIES ZRE

Weight: 7.2 / 7.3 kg

500 Nm

at 37 cSt

300 Nm

„ p (bar)
Q (l/min)

x Max. operating pressure 350 bar

x Cracking pressure
x Max. flow
x Opening ratio
x Viscosity range
x Fluid temperature range
approx. 2 bar
260 l/min
1 : 13 (Pilot cone / main cone)
10 . . . 500 cSt
– 18 . . . + 60 hC

blocked in A and B blocked in A blocked in B

Series Order No. Series Order No. Series Order No.

ZRE–AB03–C1 098–91426–0 ZRE–A03–C1 098–91425–0 ZRE–B03–C1 098–91428–0

Example: ZRE–B03

Seal kit for:

ZRE . . . C1 = 098–91444–0
ZRE . . . C5 = 098–91445–0

Note: When service of this valve is necessary, it should be replaced as a complete unit,
as the internal components form a matching set (not applicable to seal kit).

6
 MOUNTING SCREWS – BLOCK MOUNTING CONFIGURATION

MOUNTING SCREWS

4D03

12 Nm for M6
60 Nm for M10

Qty. of
Stack Valves Screws Order No.
M10 (4 x) 361–11423–8
1
M6 (2 x) 361–08424–8
M10 (4 x) 361–11494–8
2
M6 (2 x) 361–08493–8

BLOCK MOUNTING CONFIGURATION (confirm to ISO)

Block mounting face

Flatness 0.01 mm/100 mm length
Surface finish 0.8
B

M6 or 1 ⁄ 4 HH–20 UNC M10 or 3 ⁄ 8 HH–16 UNC

Note:
Information for directional control valves 4D03 (CETOP 07) and single subplates see publication 4–EN 3510 .

The product described is subject to continual development and the manufacturer reserves the right to change the specifications without notice.