Electrical System: R&M/Electrical/Checklist Page 1 of 22

Electrical system
S. No Description Details
Generator and its auxiliaries
Generator
Generator rated details
Stator
Top ripple spring
Side ripple spring
Type of insulation (Epoxy/Bituminous)
Rotor
Rotor retaining ring material
Seal oil system
Date of last overhaul
Seal oil pressure at pump outlet
Seal oil pressure at exciter side
Seal oil pressure at turbine end
Seal oil temperature at exciter side
Seal oil temperature at turbine end
Differential pressure exciter end
Differential pressure turbine end
Oil flow exciter end
Oil flow turbine end
H2 pressure
R&M/ELECTRICAL/CHECKLIST PAGE 1 OF 22
H2 consumption
Cooler – Total number of tubes Cooler A Cooler B
Number of tubes plugged

Coolers tube conditions
Inlet oil temperature
Outlet oil temperature
Type of Seal – Radial /Axial
DPRV – with main system – when last
replacement done
DPRV behaviour
DPRV – with emergency system
When last replacement
Any problem associated with seal oil system
Any time did H2 leaked from seal, if so give
the details
Stator water system
Report date and Load
Stator water pressure at pump outlet
Stator water pressure at input of winding
Stator water pressure at output of winding
Stator water temperature input and output
Maximum bar temperature
Average bar temperature
No. of bars near to maximum temperature
Oxygen content in water
Expansion tank vacuum
Inlet DM water temperature to cooler
Outlet DM water temperature from cooler
No. of tubes in cooler Cooler A Cooler B
No. of tubes plugged in cooler Cooler A Cooler B
Physical condition of main filter

Physical condition of magnetic filter
Associated problem if any, give details
Main control panel – Relay based/PLC based
and General condition
Gas system
Gas dew point generally maintained
Drier type used
Online dew point measurement meter
(provided / not provided)
Condition of valves
Condition of headers
CO2 heating arrangement
Cold gas temperature
Hot gas temperature
Gas coolers – No. of tubes A B C D
No. of tubes plugged A B C D
Any associated problem

Insulation system
Stator insulation – Bitumin / Epoxy
Ripple springs
Side – Provided / not provided
If provided – when
When last inspection has done
What was the condition during last inspection
How many were changed
Top ripple spring Provided / not provided
If provided – when
When last inspection has done
Insulation value with K60 & K600 during last
inspection (without water) after dry out
Insulation value with water during last
inspection
Tan delta value (with voltage level)
For last 5 years (pls provide whenever the
value taken)
Any problem associated with insulation (like
earth fault/flashover) – if any give details
Core laminations – ELCID test results during
last inspection and one before that pls provide
Any repair done in the core, if yes pls give
details
Slot temperature of all RTD points
Maximum slot temperature – where (which
RTD/slot)
Give details of repairs done during last
overhauling if any
Rotor – winding IR value
Winding impedance – (last 3-4 valves) with
dates
Whether RSO test done during last
overhauling. If yes pls provide results of the
test
Any specific observation
Current carrying bolts – when last changed
Slip ring assembly – How many times changed?
When last changed?
Present dimensions
Results of purge test done last time on rotor
Excitation system
Type – Static/Brushless
Date of last overhaul – Report date and load
Whether existing AVR is digital based or
electronic type
Test results of complete excitation system
including limiters and field breakers – pls
provide of the last overhaul only
Any specific observation or happening (in last
5 years)
Details overhauling work done, on PMG,
exciter diode wheels, rotor winding of
brushless excitation system, during last
overhaul with data
Any specific observation or happening
Last vibration readings of the TG set at
different bearings & shaft vibration
Protection & metering system
Type of protection provided – Electronic /
Numerical relays
Metering details
Revenue meters
CT ratio
PT ratio
Class of accuracy
Meter details
Multiplication factor
Generator meter
CT ratio
PT ratio
Class of accuracy
Meter details
UAT meters
CT ratio
PT ratio
Class of accuracy
Meter details
Station supply meters
CT ratio
PT ratio
Class of accuracy
Meter details
Any specific or happening or observation
about protection system operation and
metering system functioning
Any comment on current transformer &
voltage transformer and surge suppression of
generator
Synchronisation system
Auto synchronisation – provided/not provided
If provided, give details
Any specific happening or observation
Neutral grounding system
Neutral grounding transformer
Physical condition
Oil or Dow corning filled
Last test result
Neutral grounding resistance
Physical condition
IR value
Resistance value
Rotor cooling system
H2 coolers
Nos provided
Total number of cooler tubes/tubes plugged
in each cooler
Cooling water – Raw/clarified/DM
Result of last hydro test done on coolers
Date of test
Test pressure & duration
Observation
Generator bushings
Physical condition
Last changed – Nos & why changed
Results of test done on bushing during last 2
overhauls
Any specific observation or comments
Generator bearings
When last changed
Results of DP test & US test done on bearing
Maximum bearing vibration observed since
last three years and when
Present physical condition
Generator Bus ducts
Type of Bus duct
Pressurized / Non pressurized
Hot air provided / Not provided
Physical condition
Provide results of all tests done during last
overhaul
Existing dryer details
Type
Make
Capacity
Purging percentage if any
On line dew point measurement availability
and working
Generator transformer
Rating
Year of installation
Bushings details
Unit Auxiliary transformer
Rating
Any problem faced with respect to capacity /
any other
Any test conducted if yes furnish the report
Transformer tank
Insulating oil characteristics (moisture content,
tan delta, resistivity and any other data and
report)
Bushings details
Relay protection & Meterings
Existing relay type
Any problem faced in protection system
Existing CT accuracy
Existing PT accuracy
6.6 kV system – Main plant
Type of Switchgear
Make
Any major maintenance problem
Type of protection
Is there any extra protection is required
Provision availability of 6.6 kV panels
monitoring and control from DCS
Relay operation in existing system
Any other points which is required renovation
Any specific problems faced in HT Cable
Control cable
Illumination
Furnish the details as per enclosed sheet
Eathing system
Existing grounding system
LT system – Main plant
Type of Switchgear
Make
Any problem in the existing SF unit
Type of protection
LT cable
Control cable
DC system
Battery details
Application area
No. of Battery sets
Make
Capacity (AH)
Year of manufacturing
Type of the Battery
Voltage
End cell voltage
No. of cells
Battery charger details
Actual operating voltage

DC DB details
Single bus or two bus system
Any problems faced
Any tests conducted if yes
Furnish copy of test reports
ESP
Rectifier transformer details
Any change is required in ESP panel
Coal Handling plant
6.6 kV system
Type of Switchgear
Make
Any maintenance problem
Type of protection
Provision availability of 6.6 kV panels
monitoring and control from DCS
Any specific problems faced in HT Cable
LT cable
Control cable
Illumination
Furnish the details as per enclosed sheet
Eathing system
Existing grounding system
LT system – Coal handling plant
Type of Switchgear
Make
Any problem in the existing SF unit
Type of protection
LT cable
Control cable
HT motors – Main plant & CHP
Any test conducted and report for the same
LT motors – Main plant & CHP
Any test conducted and report for the same
VFD
Motor list for recommendation of VFD
Electrical lab & testing equipments
DG set details
Breaker details
Type
Make
Any problems faced
Public address system
Switchyard details
Breaker
Isolator
Disconnecting switch
DC system
CT details
CVT details
LA
Wave trap
Control & relay
Illumination system
LT transformer
LT switchgear
UPS
Sl.No Location Type of Wattage Type of Type of Reflector Quantity Separate Any Lighting
lamp* of lamp choke (EM/ fitting type of lamp feeder lighting voltage
Electronic) (single/ available transform
double) er
installed
* FL - Fluorescent
MH – Metal Halide
HPMV – High pressure Mercury Vapour
HPSV – High pressure sodium vapour
LPSV – Low pressure sodium vapour
Bulb – Incandescent
CFL – Compact fluorescent
LED – Light emitting diode
Neon
Electrical – Main plant
1. Single line diagram
2. Generator capability curves
3. Generator stator (preferably for the last three years, mandatory – Last
overhaul /year report)
a. Physical condition
b. ELCID test reports
c. Winding IR value and high voltage test report
d. Tan Delta test report
e. Stator slot temperature of all RTD, maximum slot temperature –
where / which RTD/slot
f. Winding temperature details of all RTDs, maximum winding
temperature where / which RTD/slot
g. Any problem associated with stator
4. Generator rotor (preferably for the last three years, mandatory – Last
overhaul /year report)
a. Winding and core RTD test results
b. Winding impedance
c. Winding insulation
d. Winding resistance
e. RSO test result
f. Physical condition
g. DP test on retaining ring
h. UV test on retaining ring
i. Cooling canal
j. Free flow test (air distribution tests)
k. Current carrying bolts – status and when last changed
l. Slip ring assembly
i. Status with dimension
ii. When last changed
iii. When last machined
m. Any problem faced in the past
5. Transformers (details required for last three years)
a. Oil test reports
i. BDV
ii. Moisture
iii. Tan Delta
iv. Resistivity
v. Acidity
b. Dissolved Gas Analysis (DGA) test
c. Detail of filtration done in last 5 years
d. Transformer test reports
i. Magnetic balance test reports
ii. IR /PI/DC absorption test reports
iii. Vector group test reports
iv. Winding resistance test reports
v. Voltage ratio test reports
vi. Tan delta test report
vii. Short circuit test report (at reduced voltage if done)
e. Furfurel test – life of the paper
f. Transformer thermography test
g. Past history records – any problem faced
6. Motors (details required for last three years)
a. Date of commissioning and date of last overhaul
b. IR/PI test reports
c. Tan Delta test reports
d. Winding resistance test reports
e. High voltage test
f. Load test
g. Harmonic current test reports (if any)
h. Thermography reports (if any)
i. Any shaft voltage measurement
j. Efficiency test reports (if any)
k. Any rewinding done, if yes how many times and when
l. Type of bearing installed – couple end and decoupled end
m. When the bearing was changed
n. Any problem faced in the rotor
7. Switchgear panel
a. Current/Potential transformer
i. Insulation resistance report
ii. Ratio test reports
iii. Polarity test reports
iv. Winding resistance test report
v. High voltage test report
b. Relays
i. Type – Numerical/Electronic/Electromagnetic
ii. Relay coordination done or not
iii. any problem faced
c. Circuit breaker
i. Type of breaker – Arc extinction – MOCB/SF6/Vacuum/Air
ii. When breaker was last overhauled
iii. Pole mechanism (when last overhaul / changed)
iv. Operating mechanism (when last overhauled / changed)
Electrical – Switchyard
8. Single line diagram
9. Transformers
a. No load test reports
b. Dielectric test reports
c. Oil leakage test report if any
d. Magnetic balance test reports
e. IR /PI/DC absorption test reports
f. Vector group test reports
g. Winding resistance test reports
h. Voltage ratio test reports
i. Tan delta test report
j. Short circuit test report
k. Tank pressure test report
l. Tank vacuum test report
m. Transformer oil electric strength and water (Moisture) content
n. If any thermography report
o. Sweep frequency response test report if any
10.Motors
a. IR/PI test reports
b. Tan Delta test reports
c. Winding resistance test reports
d. High voltage test
e. Load test
f. If any harmonic current test reports
g. Thermography reports if any
h. Any shaft voltage measurement
i. Efficiency test reports if any
11.Switchgear panel
a. Current/Potential transformer
i. Insulation resistance test reports
ii. Ratio test reports
iii. Polarity test reports
iv. Winding resistance test reports
v. High voltage test report
b. Relays – Pickup test, functional test reports
c. Circuit breaker
i. Insulation resistance test reports
ii. Contact resistance test reports
d. Wave trap
i. Temperature rise test report
ii. Insualtion tests
iii. Short time current tests
iv. Radio voltage interference tests if any
e. DC system
i. Container – High voltage tests
ii. Cells & batteries - Tests for capacities for 10 hr discharge
rate and test for voltage during discharge
iii. Battery charger – Temperature rise, insulation resistance
test, load operational tests, dielectric, voltage regulation
tests

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Electrical system

Number of tubes plugged

No. of tubes plugged in cooler Cooler A Cooler B

Physical condition of main filter

No. of tubes plugged A B C D

Any associated problem

Actual operating voltage

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