Professional Documents
Culture Documents
PROJECT:Sokoria Project
EQUIPMENT:Air Cooler
DWG NO。YLAC-1808
设 计 日期
Mingheng zhou 2021.3.9
Designed by Date
校 核 日期
Lei Yu 2021.3.9
Checked by Date
审 核 日期
Xiang Li 2021.3.9
Verified by Date
批 准 日期
Xu Zhu 2021.3.9
Approved by Date
应力分析报告 Stress Analysis Report sheet 1 of 18
目 录
CONTENTS
表 2 主要构件计算参数
Table2. The parameters of main components in stress calculation
构件名称 材料 设计尺寸(mm) 计算尺寸(mm)
Component Material Design dimension (mm) Calculate dimension (mm)
接管 SA106Gr.B φ114.3×6.02 φ114.3×2.41
Nozzle
顶底板
Q345R δ=12 δ=8.7
Top plate
端板
Q345R δ=12 δ=8.7
End plate
丝堵板
Q345R δ=20 δ=16.7
Plug plate
应力分析报告 Stress Analysis Report sheet 3 of 18
管板
Q345R δ=20 δ=16.7
Tubesheet plate
换热管
SA179 φ25x2 φ25x1.8
Heat exchanger tubes
材料在计算温度下的力学性能参数见表 3。
The mechanical properties of the material at the calculation temperatures are shown in Table 3.
表 3 材料在计算工况下的力学性能参数(80℃)
Table 3. Mechanical properties of the material at the calculation temperature(80℃)
弹性模量 E (MPa)
材料 泊松比 v 许用应力 Sm (MPa)
Elastic moduli Allowable stress Sm (MPa)
Material Poisson’s ratio
(MPa)
SA106Gr.B 1.991×105 0.30 Sm=118
Q345R 1.991×105 0.30 3≤δ≤16,Sm=146
Q345R 1.991×105 0.30 16<δ≤36,Sm=143
SA179 1.991×105 0.30 Sm=92.4
有限元模型见下图。有限元模型中使用三维结构单元 SOLID185。
The FEA model is shown in the figure 2, 3D model element SOLID185 is used in the FEA model.
(1) 管箱底板一段给定全约束,另一端给定竖直方向约束。
Full constrains applied on one end of bottom plate,vertical constrain applied on another end
of bottom plate.
(2) 换热管端面给定对称约束。
Symmetric constrain applied on the end of heat exchanger tube.
结构承受以下载荷:
The following loads are applied to the structure:
(1) 作用于内表面的压力;
The internal pressure applied on the inside surface.
(2) 接管端面的轴向平衡载荷;
The axial balanced load on the end surface of nozzle;
(3) 操作工况下考虑温度载荷。
The thermal load is considered in operating condition.
力学模型如图 3 所示。
The stress model is shown in Figure 3.
Figure4. 操作工况下结构上的温度分布图
(Temperature distribution of structure in operating condition)
应力校核截面。根据本结构应力分布情况,取应力最大处截面 PATH1~PATH3 进行应力
评定,截面位置分布如下图所示。
Stress check section. According to the distribution of structure stress, choose following section
PATH1~PATH3 of maximum stress for stress check, the distribution of the section locations are as
following. The position distribution is shown in the figure.
应力分析报告 Stress Analysis Report sheet 6 of 18
应力分析报告 Stress Analysis Report sheet 7 of 18
3.5. 结论(Conclusion)
从以上的计算结果可以看出,本结构的应力是合格的。
According to the above calculation result,the stress evaluation of this structure is qualified.
应力分析报告 Stress Analysis Report sheet 12 of 18
** MEMBRANE **
SX SY SZ SXY SYZ SXZ
0.1263 10.04 28.43 0.4576E-02 36.23 0.1788E-01
S1 S2 S3 SINT SEQV
56.61 0.1263 -18.14 74.75 67.50
** MEMBRANE **
SX SY SZ SXY SYZ SXZ
0.9627 0.4643 -0.3017 -0.5848 3.600 -0.2928
S1 S2 S3 SINT SEQV
3.840 0.8310 -3.546 7.386 6.433
** MEMBRANE **
SX SY SZ SXY SYZ SXZ
-5.558 -17.51 -4.712 -11.31 -2.831 -0.2926
S1 S2 S3 SINT SEQV
1.505 -4.625 -24.66 26.17 23.70
** MEMBRANE **
SX SY SZ SXY SYZ SXZ
52.02 60.15 -5.100 41.14 -7.474 -3.505
S1 S2 S3 SINT SEQV
98.03 15.02 -5.985 104.0 95.27
** MEMBRANE **
SX SY SZ SXY SYZ SXZ
-13.96 3.709 -81.09 -8.602 -17.15 -58.48
S1 S2 S3 SINT SEQV
20.00 6.627 -118.0 138.0 131.8
** MEMBRANE **
应力分析报告 Stress Analysis Report sheet 18 of 18