Specification Korat Bio Energy T322

GE
Energy
TECHNICAL SPECIFICATION
OF THE CONTRO
3 x JMS 420 GS-B.L

Korat Bio Energy
J T322
Index: -
Vorbehaltlich techn. Änderungen!
Revision reserved!
© GE Jenbacher GmbH & Co OG

Achenseestr. 1-3
A-6200 Jenbach (Austria)
Technical specification of the control
1. Plant Short Description __________________________________________________ 3

1.1 Plant Summary 3
1.2 Fuel Gas 3
1.3 Principal Drawing Electric 3
1.4 Heating Schematic 3
2. Auxiliaries _____________________________________________________________ 4
2.1 Starting Equipment 4
2.2 Control System Power Supply 4
2.3 Jacket Water Preheating M.04-W-002 4
2.4 Engine cooling water pump 4
2.5 Charge cooling water pump P.07-M-003[01] 4
2.10 Pre-Lube and Cool Down Oil Pump 4
2.12 Temperature control 5
2.14 Fire and Gas Alarm 5
2.15 Dump radiation cooling 6
2.16 Table cooler for charge cooler 2nd stage P.07-W-001[01-02] 6
2.19 Single circuit cooling 6
3. Function of the Cogeneration Plant _________________________________________ 7
3.2 Customers request with customers power set point 7
3.5 Standby Power Supply 7
3.6 Engine Control Functions 7
3.7 Generator Controller Functions 8
4. Conditions____________________________________________________________ 10
4.1 Parallel Operation 10
4.2 Mains monitoring/isolation 10
4.3 Safety Loop of the CHP 10
4.4 Requirement for Cabling performed by the Customer 10
4.5 Requirements for Customers Switchgear 11
4.6 Requirement to Customers Mastersynchronization (Synchronization mains circuit breaker) 11
5. Operation Modes of the CHP-plant ________________________________________ 15
5.1 Automatic Operation 16
5.2 Manual CHP-Operation 17
5.3 Automatic Synchronizing Generator Circuit Breaker 18
5.4 Manually Initiated Automatic Synchronizing Generator Circuit Breaker 19
5.5 Standby Power Supply | Blackout operation 19
7. Electrical Hardware ____________________________________________________ 22
7.1 Module Control Cabinet per Module 22
7.2 Module Interface Cabinet 25
7.5 Generator circuit breaker panel +GENCB. 27
8. Remote Data-Transfer with DIA.NE XT - HERMES _____________________________ 29
8.1 General 29
8.2 Connections methods 29
8.3 Applications 30
8.4 Technical prerequisites 32
Appendix : „ALARM LIST“
Keyword: Korat Bio Energy Unit no.: J T322

Module type: 3 x JMS 420 GS-B.L
Orgine: TPE | Daniel Hasenburger Checked: Electrical Engineering Date: 29.04.2015
Index: - Page: 2 | 32
Modification:
index datum ref. point comment name
1. Plant Short Description
1.1 Plant Summary
3 gas engine modules

Fitted with 3 phase synchronous generator 400/230 V  10 %, 50 Hz.
Total electric power: 3x 1413 kW = 4239 kW
3x 1748 kVA = 5244 kVA
1.2 Fuel Gas
Bio gas
1.3 Principal Drawing Electric
See J T322 +U/page 5
1.4 Heating Schematic
Customer supply and GE Jenbacher hydraulic drawing J T322 00 03

2. Auxiliaries
2.1 Starting Equipment
Starter batteries: lead/acid

24 V, 320 Ah per module.
Detailed description see TA-Nr. 1000-0050.
Charger:
24 V, 40 A
with integrated control system power supply 24 V =, 18 Ah. Used for module controller.
2.2 Control System Power Supply

24 V=, min. 22 - max. 30 V (inclusive of ripple) at GE Jenbacher terminal. max ripple Uss = 2,4 V.
2.2.1 Control voltage for module control cabinet

Control voltage for module control cabinet from starter batteries.
2.2.2 Control voltage for common cubicles (synchronizing, ...)

Provided by starting batteries, connected via diodes.
2.2.4 Control batteries supplied by customer.

1 per plant.
2.3 Jacket Water Preheating M.04-W-002

3x 400/230 V, 50 Hz, 9 kW:
Thermostatically controlled between 55°C – 60°C.
Status Display (screen P_04.1)
"PREHEATING WATER CIRC. PUMP ON/OFF"
"PREHEATING ON/OFF"
The module will be preheated continuously whilst the service selector is in the manual or auto position.
When service selector switch is "OFF", preheating is switched off. (Electric heating elements, circulating pump,
thermostat).
2.3.1 Cooling water circulation pump M.04-M-002

230 V, 50 Hz, 170 W:
The pump operates during engine shutdown for cooling water preheating.
When the operating mode selector is set to "OFF", the cooling water circulation pump is switched off.
2.4 Engine cooling water pump

Engine cooling water pump 3x 400 V, 50 Hz, 5.5 kW:
The pump operates during module operation and during the 5-minute cool-down run.
2.5 Charge cooling water pump P.07-M-003[01]

3x 400 V, 50 Hz, 2,2 W:
The pump operates during module operation and during the 5-minute cool-down run.
2.10 Pre-Lube and Cool Down Oil Pump

1x 24 VDC, 1,1 kW, M.03-M-003

Controlled by module PLC.
The pump is operating before engine start.
Once engine speed exceeds 800 rpm, the pump is switched off.
After module stop, the pump continues to operate for 20 minutes in order to cool down the turbocharger.
 Additionally, the pump can be manually controlled in order to preheat the lube oil.
2.12 Temperature control
2.12.1 Return water temperature control: warm-water circuit

PID controller to ensure that the return water temperature is not underrun.
Consisting of - 3 way valve 18 W/24 VAC, P.04-YTC-001
- Pt100 temperature sensor M.06-TI-001
- PID controller
 Messages on controller: x = actual return temperature
y = control variable for 3-way valve
w = Setpoint value
2.12.2Charge temperature control:

PID controller to ensure that the charge (cooling water) temperature is not exceeded/underrun.
Consisting of - 3 way valve 18 W/24 VAC P.07-YTC-001
- Pt100 temperature sensor E.08-TI-001
- PID controller
 Messages on controller: x = actual charge (cooling water) temperature
y = control variable for 3-way valve
w = Setpoint value
2.14 Fire and Gas Alarm

a) One smoke sensor P.17-JI-21x at the engine room and control room with alarm and stop device.
In event of a smoke alarm, an emergency stop for the total plant will be activated.
All louvers will be closed and the ventilators stopped.
If “fire alarm” and “gas pre alarm”/”gas alarm” are present simultaneously, the function of gas pre
alarm/gas alarm has priority against fire alarm.
 Signal "FIRE ALARM"
b) One gas-leakage sensor P.17-JI-100[xx] per module with alarm and stop device.
At 20% lower explosion limit the module will stop. All louvers will be opened/remain open and the room-
ventilators run on full speed/continue to operate.
 Signal "GAS-PREALARM"
At “gas alarm” at 40% lower explosion limit the louvers remain open; the room-ventilators keep running at
highest speed.
Recommendation:
At “gas alarm” at 40% lower explosion limit the customer should switch off all AC -circuits.

The 24 VDC supply however remains in order to keep the monitoring system active.
 Signal "GASALARM"
2.15 Dump radiation cooling
2.15.1 Dump radiator P.04-W-003[01-10]

As dump radiator table coolers are used, which are controlled in 10 steps. The steps are switched depending on
the position of the control valve. The on off sequence of the fans will be changed after every cycle.
2.16 Table cooler for charge cooler 2nd stage P.07-W-001[01-02]

As charge cooler table coolers are used, which can be switched in 2 stages. The 1st stage is activated following
an auxiliary equipment request. The following stages are activated or deactivated according to the charge
cooler temperature. The fan sequence is changed following every activation.
2.19 Single circuit cooling

Solenoid valve M.04-YCS-001: 1x 24 VDC, 22 W
At engine start with a jacket water temperature < 86°C  valve is open
At engine operation and jacket water temperature > 86°C  valve is closed. If the temperature decreases
below 84°C  valve is open
During the 20 minutes auxiliary cool down run is the valve open.

3. Function of the Cogeneration Plant
The TI-No.. 1100-0110 „Boundary conditions for GE Jenbacher gas engines“ has to be followed.
3.2 Customers request with customers power set point

The module is requested into operation via a customer supplied potential free contact (interface No. 15).
Contact closed = Module operation
Contact opened = Module stop
The power control is performed via to a customer supplied potential free and linear mA signal
(0/4 - 20 mA = 50 - 100% nominal power interface No. 28)
3.5 Standby Power Supply

Dissipation of excess heat:
by radiation cooling (dump cooling)
3.5.1 Emergency power supply – without master sychronisation

- Emergency power supply with uninterruptible transition to island operation and black start.
Mode of operation during mains failure:

see section 5.5 for more information.
3.6 Engine Control Functions
3.6.1 Knock control system:

All cylinders of the engine are fitted with analog knocking sensors (E.00-AI-101[xx]), the signals are pre-
processed by an analysis electronic and transmitted to the DIA.NE. If the knocking signal exceeds a certain
level and subsequently a knocking limit, the knocking control will be activated.
If the knocking signal exceeds a background noise level, the ignition point value is adjusted first. As an
additional measure (if applicable), the charge temperature is lowered and, finally, the engine power during
mains parallel operation is reduced by a specified time constant, until the knocking signal falls below the
background noise level. Once the knocking signal has fallen below the background noise level, the engine
power is returned to the rated power by increasing the time constant. If the engine power is reduced by the
knocking signal to 50% of rated power, the engine is shut down on safety grounds.
 Error message "KNOCKING FAILURE"
 Error message "KNOCKING FAILURE CYLINDER xx"
3.6.2 Power reduction due to charge temperature

If the charge temperature (E.08-TI-001) exceeds 51°C, the engine power will be reduced during mains parallel
operation by 4% per additional °C. If, however, the temperature exceeds 55°C, the engine is stopped and the
error message "CHARGE TEMPERATURE MAXIMUM" appears.
3.6.3 Power Reduction due to Misfiring

Every detected misfiring is displayed. The detection takes place according power surges. Every recognised
misfire event will be summarised with the misfire integrator. The increase and decrease speed of the integrator
is adjustable. If the integrator reaches a level of 50% the engine output will be reduced, at an integrator level of

100% the engine output will be reduced to 50% and subsequently the engine will be stopped. A misfiring alarm
will appear at a settable value of the integrator.
 Message "POWER REDUCTION - MISFIRE" (screen P_41.1)
If due to misfiring, the engine power must be reduced to 50% output then a module shutdown is performed
due to safety reasons.
 Failure Message "MISFIRING TROUBLE"
3.6.5 Locking engine from gas supply

With locking the engine from gas supply (interface No. 60.1) the engine will be shut down without any cool-
down run. The engine will be able to resume operation after deleting the lock from the gas supply and a
minimum standstill time of 5 minutes.
 Message "MODULE LOCKED OUT"
3.6.6 Engine control with "Gas type 1-2"

The optimal start position is calculated by means of the calorific value of the gas and via interpolation of the
gas types in the engine control system (GAS 1-2). The calculation is enabled via a customer provided CH4 signal
or calorific value signal. If a CH4 signal or calorific value signal is not available, the motor will be started at a
preset gas mixer start position.
Attention: The CH4 signal or calorific value signal must represent the true gas quality that the motor receives
(normally only possible in conjunction with a sample line).
3.6.7 Power reduction based on a CH4 signal

(customer’s 4 - 20mA signal, voltage free)
Function: with this set-up, the engine output can be reduced from 100% down to 50% depending on the CH4
signal.
Advantage: Using this approach, an over-suction of the gas system can be prevented. Furthermore this also
prevents or delays an engine trip due low gas quality.
Recommended application if the engine is the only user of the gas supply!
This function can be deactivated via an external signal.
 Message "POWER REDUCTION - CH4" (screen P_41.1)
3.7 Generator Controller Functions
3.7.1 Effective power reductions

To protect the generator, the effective power generated is reduced to certain limits.
A reduction takes effect in the case of:
- undervoltage (average voltage )

 Message "POWER REDUCTION UNDERVOLTAGE”
- overvoltage (average voltage )
 Message "POWER REDUCTION OVERVOLTAGE”
- underfrequency
 Message “POWER REDUCTION UNDERFREQUENCY”
- overfrequency
 Message "POWER REDUCTION OVERFREQUENCY”
- winding temperature too high (only if windings Pt100 assembled)
 Message "POWER REDUCTION WINDING TEMPERATURE”

3.7.2 Reactive energy reductions
- Limiting the reactive energy / cos phi at high winding temperatures

The highest of the 3 phase temperatures is taken as the actual value of the winding temperature. This
reduction is only activated if the assembled winding Pt100s are activated (not with PTC resistors).
 Message "REACTIVE POWER REDUCTION WINDING TEMPERATURE”
- Generator operation at the underexcited stability limit using pole wheel angle reduction
 Message "REACTIVE POWER REDUCTION POLAR WHEEL ANGLE”
3.7.3 Reactive power / cos phi control of the generator

 External setpoint:
The generator cos phi is adjusted depending on an external mA signal or is set according to digital inputs
with fixed setpoints.

4. Conditions
4.1 Parallel Operation

The module(s) operate(s) in parallel with the mains. The relevant standards for parallel operation with the mains
are complied with.
The engine and exhaust heat are supplied to the customers heating circuit.
Terminal point electricity:
4.2 Mains monitoring/isolation

See the +U Wiring Diagram for the set values for mains disconnection.
When the mains monitor is activated due to a mains failure, the mains circuit breaker opens to isolate the plant
from the mains.
Break time of the circuit breaker: max. 60 ms
Warning: If the mains specification does not meet the above requirements (Continental European Standard)
then GE Jenbacher will require a mains condition analysis from the customer.
Mains circuit breaker:

Manufacturer:
Type:
Short circuit rating:
Trip unit:
4.3 Safety Loop of the CHP
4.3.1 CHP Plant Safety Loop

For the total CHP plant, a current loop safety circuit for the following is provided.
- Emergency stop (contact external | GE Jenbacher)
- Gas alarm (contact external)
- Fire alarm (contact external)
Tripping of the safety loop produces an immediate shut down of the total CHP plant.
4.3.2 Gas Engine Safety Loop

For each engine | CHP module, a current loop safety circuit for the following is provided:
- Emergency stop
- Over speed
- Ignition monitoring
- Control of switchgear under voltage trip device for:
Generator reverse power
Shutdown fault
Missing power signal
Power signal overload
- Heating water temperature high (Temperature safety limit unit) (P.06-TS-001)
- Heating water pressure high (Pressure safety limit unit) (P.06-PS-001)
Tripping of the safety loop shuts down only the appropriate module | engine.
4.4 Requirement for Cabling performed by the Customer

Cable installation must comply with TA-Nr. 1000-0505.

The cross sectional areas for the power cables supplied by the installer must be in compliance with IEC 60204-
1 as well as IEC 60364-5-52 (methods of installation, grouping …).
4.4.1 Generator power cables:

See TA-Nr. 1100-0112 „Installation of GE Jenbacher Units”!
Generator current: In = 2524 A, at p.f. 0,8.
Installed in such a manner as to reduce the risk of a short-circuit to a minimum, and not be placed close to
combustible material.
4.4.2 Only flexible cables are permitted.
4.5 Requirements for Customers Switchgear

Standards:
Rated voltages ≤ 1 kV: IEC 61439-2, IEC 60204-1, ISO 8528-4
Rated voltages > 1 kV: IEC 62271-200, IEC 60204-11, ISO 8528-4, metal enclosed and capable of withstanding
an internal arc fault, and clearly marked to distinguish it from LV equipment.
4.5.1 Generator switchgear

Circuit breaker 3 pole drawout type with motor drive (24VDC), suitable for synchronizing and BLACK OUT Start
with de – excited generator (No generator voltage is available)
24 (110) VDC closing coil, closing time max. 70 msec. from GE Jenbacher interface until contacts of the
generator C.B. are closed, transmission time for the STATUS feedback signal max. 30msec.
24 (110) VDC shunt trip coil; trip time max. 60 msec. from GE Jenbacher interface until contacts of the
generator C.B. are opened, transmission time for the STATUS feedback signal max. 30msec.
24 (110) VDC under voltage trip coil
On | Off command from GE Jenbacher synchronizing only: Continuous contacts (1 NO and 1 NC)
with 24 VDC, 10 A (110VDC, 0,5A) load rating.
Over current and short circuit protection with primary or secondary relays.
Adjustment over current: to 1,1 times the rated generator current,
time characteristics acc. to IEC 60255-151: Very Inverse, time multiplier setting 0,6.
Adjustment short circuit: to 2,0 times generator nominal current with adjustable time delay
(300 msec).
3 x current transformer for measurement 3200/1A; 1FS5; 30VA

3 x fuses for measurement / protection
3 x fuses for measurement / protection at the busbar side (1* per busbar)
Customer supplied generator protection operate directly on the opening coil of the circuit
breaker. GE Jenbacher receives a summary contact (single report). Lock out (blockage) is customer supply.
Generator transient over voltage surge protection according TA-Nr. 1100-0112.
Earthing resistance: (option) resistance and power breaker according to the plant requirements.
4.6 Requirement to Customers Mastersynchronization (Synchronization mains circuit breaker)
4.6.1 Interfaces

Interfaces mastersynchronization panel -> modul control panel:

IFL: Signal: Function:
110.1 Status: Mains ok

Contact closed: Mains is OK, from mains monitoring device
Contact opened: Mains failure
110.3 Status: Mains CB closed

Contact closed: Mains circuit breaker is closed, mains connection
Contact opened: No connection to the mains
110.4 Status: Synchronizing mains CB is selected

Contact closed: Demand synchronization/Synchline module,
demand speed matching module
Contact opened: No demand synchronization/Synchline module
110.5 Speed matching for synchronizing – speed up

Contact closed: Command speed up for synchronization mains CB
Contact opened: No command speed up
110.5 Speed matching for synchronizing – speed down

Contact closed: Command speed down for synchronization mains CB
Contact opened: No command speed down
110.6 Voltage matching for sychronizing – voltage up

Contact closed: Demand voltage matching generator up
for synchronization mains CB
Contact opened: No demand voltage matching generator up
110.6 Voltage matching for sychronizing – voltage down

Contact closed: Demand voltage matching generator down
for synchronization mains CB
Contact opened: No demand voltage matching generator down
110.7 Only island operation

Contact closed: Only island operation, no mains parallel operation at this plant
Contact opened: Island operation and mains parallel operation
110.8 Status: Release island operation

Contact closed: Island operation is released
Mains CB have to be opened at mains failure, if one or more modules are
running (not relevant if 'Only island operation' is selected (IFL: 110.7))
In case of mains failure during module parallel operation with the mains,
the contact needs to be closed, to enable uninterrupted island operation
of the module.
Contact opened: Generator CB will be opened at mains failure
110.10 Demand for blackout start/island operation

Contact closed: Demand module for blackout start/island operation
(not relevant if 'only island operation' (IFL: 110.7) is selected)
In case of mains failure during module parallel operation with the mains,
the contact needs to be closed, to enable uninterrupted island operation
of the module.

Contact opened: Module not demanded for blackout start/island operation
110.13 Status: An other generator CB closed and module demanded

Contact closed: An other generator with module demand is parallel,
module stop with power ramp function
Contact opened: No other generator with module demand is parallel,
module stop without power ramp function
110.14 Status: All other generator CB's opened

Contact closed: All other generator CB's are opened,
for release closure generator CB to dead busbar
Contact opened: 1 or more other generator CB(s) is (are) closed
110.16 Demand lockout generator CB

Contact closed: Lockout generator CB demanded
Lockout generator CB for closure to dead bus bar,
Demand open generator CB (ie: if opening failure other generator CB)
and lockout module operation
Contact opened: Module released for operation,
generator CB released for synchronizing by module control
110.18 Status: Release close generator CB to dead bus bar

Contact closed: Release closure generator CB to dead bus bar
(all other generator CB's are locked out)
Contact opened: No release for closure generator CB to dead bus bar
110.19 Demand power mode

Contact closed: Demand power regulation in island operation (Power mode)
Contact opened: Demand speed regulation in island operation (Speed mode)

Interfaces module control panel-> mastersynchronization panel:

IFL: Signal: Function:
110.2 Status: Generator CB closed

Contact closed: Generator CB is closed
Contact opened: Generator CB is opened
110.9 Status: Module is ready for automatic island operation

Contact closed: Module is ready for mastersynchronization (Island operation),
Module can be demanded from the mastersynchronization for
island operation
Contact opened: Module is not ready for mastersynchronization (Island operation),
Module can not be demanded from the mastersynchronization for
island operation
110.11 Status: Speed > 360 RPM

Contact closed: Module speed higher then 360 rpm/gas engine is running,
for opening mains CB in case of mains failure,
for opening mains CB in case of blackout start
Contact opened: Gas engine not running
110.12 Status: Module is demanded

Contact closed: Module is demanded
Contact opened: Module is not demanded
110.15 Command lockout other CB's for closure generator CB to dead bus bar
Contact closed: Demand closure generator CB to dead bus bar,
Demand lockout closure all other CB's
Contact opened: Closure generator CB to dead bus bar not demanded
110.17 Status: Generator CB is locked out

Contact closed: Generator CB is locked out,
for release closure an other generator CB to dead bus bar
Contact opened: Generator CB not locked out
110.20 Opening failure generator CB

Contact closed: Opening failure generator CB is active,
All generator CB's and mains CB have to be opened!
Contact opened: Opening failure generator CB is not active

5. Operation Modes of the CHP-plant
Functions of the service selector switch and the module demand selector-switch:
Service - Demand - Start Stop Set point for engine power

selector - selector - control
switch switch
STOP - - - -
MANUAL - START – key at STOP – key at DIA.NE XT internal
DIA.NE XT
AUTOMATIC OFF - Module demand -
cancelled
REMOTE Demand from Demand is cancelled by Variation: internal
customer or the customer or master
Variation: external from
master control control
customer or master control
ON Module is demanded internal
Control of the generator circuit breaker (GCB) in dependence of the synchronizing selector switch of the module
control
Synchronizing Closing of the Opening of the Synchronizing generator CB

selector switch generator CB with a generator CB
dead bus bar
MANUAL
Key at DIA.NE XT Key at DIA.NE XT Key at DIA.NE XT for sync. selection.
Cancellation of a Closing of the CB happens

running manual automatically.
synchronizing
OFF - Synchronizing of the Generator CB
will be cancelled / blocked
Key at DIA.NE XT
AUTOMATIC automatically automatically automatically

5.1 Automatic Operation

According the CHP-functions for all available modules.
- with the demand selector-switch in pos. “REMOTE“ via interface no. 15 from the customer or from the master
control
- with the demand selector-switch in pos. „ON“
Conditions for Automatic-start:

 Service selector switch in position "Automatic"
Safety chain is o.k.
No malfunction of the module (module specific)
Jacket water temperature (M.04-TI-001) > 40°C
Engine is not running
Visual signal "READY FOR AUTOMATIC START - ENGINE STOPPED"
Voltage free signal "ready for automatic start"
"Demand" from the master control/from the customer.
- Contact closed: Engine starts up
- Contact opened: Engine stop's
The demand causes:


Visual signal: "START PROGRAM RUNNING"
Demand heating water circuit/heating water circulating pump (P.06-M-001)
- answer back signal heating water flow o.k. (P.06-FS-001)
6 sec. after release for start:

 Visual signal: "AUTOMATIC START IS RUNNING"
Starter (E.00-M-001[xx]) on, ignition on
The gas valves (P.01-YCZ-xxx) are opened.
The engine ignites and powers up:

The starter (E.00-M-001[xx]) will be disengaged when the speed is higher start speed.

Visual signal: "START PROGRAM ENGINE RUNNING UP TO RATED SPEED"
Jacket water preheating (M.04-W-002) off.
If the engine doesn't ignite a 2nd attempt will follow.
If the 3rd attempt is also not successfully, a further start is blocked.

 Visual signal "START UP TROUBLE" and further start attempts are prevented.
Operational Messages:
10 seconds after engine start and power up, the lube oil pressure monitoring (M.03-PI-001) is activated.
 Visual signal "ENGINE IDLE OPERATION - ............"
Potential free contact "Operation | Engine is running" issued to master control and for the customer.
 Visual signal " ENGINE IDLE OPERATION SYNCHRONIZE-/LOAD RELEASE".
Synchronizing:
 The synchronizing is performed automatically when synchronizing selector switch is in
automatic position.

 Visual signal "MAINS PARALLEL OPERATION".
Automatic Loading:
After the closure of generator C.B., the module power will be raised to its set point.
Shutdown during Automatic Operation

Reason: "Demand Module" signal from master control/customer is removed in pos. „REMOTE“ of the demand
selector-switch or with the demand selector-switch in pos. „OFF“
 The load is reduced. Once load is less than 10% PN, the generator C.B. will be
opened by the breaker control.
 Visual signal " STOP PROGRAM: ENGINE COOL DOWN RUN"
After one minute cool down run, the gas valves (P.01-YCZ-xxx) are closed.
Contact "operation | Engine is running" is removed.
 Visual signal "STOP PROGRAM : ENGINE STOP SEQUENCE".
Ignition off and once engine speed is less than start speed
 Visual signal "READY FOR AUTOMATIC START ENGINE STOPPED"
Shut down check of gas train (leakage detection P.01-US-xxx).
Auxiliaries operate for 5 minutes (hot water circulating pump (P.06-M-001),…)
5.2 Manual CHP-Operation

 The CHP module can be operated manually by setting the service selector switch in
position "Manual". The load up/down of the module is thus manually operated.
The synchronizing function is automatic or manual (manually started auto synchronizing)
depending on synchronizer selector switch position.
Conditions for the Manual Start:

 Service selector switch in pos. manual.
Safety chain is o.k.
No module malfunction (module specific)
Engine is not running
 Visual signal: "READY FOR MANUAL START ENGINE STOPPED"
 Press start button for "start preparation"
The demand causes:
 Visual signal: "START PROGRAM RUNNING"
Demand heating water circuit (P.06-M-001)

- answer back signal heating water flow o.k. (P.06-FS-001)
If all conditions are o.k.:

 Visual signal "START ENGINE (PUSH START BUTTON) "
 Press start button
Starter (E.00-M-001[xx]) on | Ignition on

The gas valves (P.01-YCZ-xxx) are opened.

With answer back "Ignition operating", the gas valves (P.01-YCZ-xxx) are opened.
The engine ignites and starts up.
 Visual signal "START PROGRAM : ENGINE RUNNING UP TO RATED SPEED".
 Release start button
The starter (E.00-M-001[xx]) will be disengaged when the speed is higher than the start speed.
The cooling water preheating (M.04-W-002) is switched off.
Operation signals:
10 sec. after start and power up, lube oil monitoring (M.03-PI-001) is switched on
 Visual signal: "ENGINE IDLE OPERATION ................"
Voltage free signal: "Operation | Engine is running" to the customer
Synchronizing:
The synchronizing is possible in 2 modes: manual (manual initiated automatic
synchronization) and full automatic.
 Manual loading (load control):
With keys on the DIA.NE in the control panel.
Shut down in Manual Operation:

Before shutting down engine, decrease load using the DIA.NE.
 Synchronizing selector switch in position "Manual" or "Off"
 Switch off generator C.B. with  10 % engine power.
 Visual signal: "ENGINE IDLE OPERATION SYNCHRONIZE-/LOAD RELEASE"
 After 1 min. cool down run, stop engine with "Stop" button.
"Generator C.B. Release" is removed and the engine is shut down.
 Visual signal: "READY FOR MANUAL START - ENGINE STOPPED"
Shut down check of gas train (leakage detection P.01-US-xxx).
5.3 Automatic Synchronizing Generator Circuit Breaker

 Synchronizing selector switch in position "Automatic"
Release from the module control (Synchronizer/Load Release)
Engine operating
Jacket water temperature (M.04-TI-001) > 55°C (when service selector switch is "Automatic")
Generator C.B. is opened
Generator C.B. is ready for closure
Automatic synchronizing selection

 Status display "SYNCHRONIZING IS RUNNING"
 Illuminated button "GENERATOR CIRCUIT-BREAKER ON / SELECTION" flashes
- Select bus bar voltage
- Select generator voltage
- Preparation of the synchronizer
- Select generator C.B.
- Select speed adjustment

Automatic tuning of the generator voltage to the bus bar voltage.

Automatic tuning of the generator frequency to the bus bar frequency by the synchronizing unit.
Closing command to the generator C.B. by the synchroniser at the moment of synchronizing.
 Illuminated button "GENERATOR CIRCUIT-BREAKER ON / SELECTION" is lighting
 Answer back "GENERATOR CIRCUIT-BREAKER CLOSED" (screen P_11.1).
 Status display "MAINS-PARALLEL OPERATION"
5.4 Manually Initiated Automatic Synchronizing Generator Circuit Breaker

 Synchronizing selector switch in position "Manual"
Release from the module control (Synchronizing | Load Release)
Engine operating
Generator C.B. is opened
Generator C.B. is ready for closure
 Press button "GENERATOR CIRCUIT-BREAKER ON / SELECTION"
 Status display "SYNCHRONIZING IS RUNNING"
Illuminated button "GENERATOR CIRCUIT-BREAKER ON / SELECTION" flashes
- Select bus bar voltage
- Select generator voltage
- Select generator C.B.
- Select speed adjustment
Automatic tuning of the generator voltage to the bus bar voltage.
Automatic tuning of the generator frequency to the bus bar frequency by the synchronizing unit.
Closing command to the generator C.B. by the synchroniser at the moment of synchronizing.
 Illuminated button "GENERATOR CIRCUIT-BREAKER ON / SELECTION" is lighting
 Answer back "GENERATOR CIRCUIT-BREAKER CLOSED" (screen P_11.1).
5.5 Standby Power Supply | Blackout operation

General:
- -In every case of mains failure and transition from Mains-parallel operation to island operation the
customers load shedding equipment (preferably using relay control with direct contacts on the standby
loads) has to limit the standby load within 50 mSec after the mains C.B. is opened to the standby rating of
the module(s). It has to be ensured, that the load reduction at the transition from Mains-parallel operation to
island operation don‘t exceed 10% for Type 4 machines. This can be realized with a mains import/export
control for example This can be realized with a mains import/export control for example. If this can not be
realized, the standby load has to be reduced to approx. 35% of the standby rating of the module(s).
Afterwards load can be added again according the load adding diagram. - After a (further) module(s) is
(are) connected to the standby distribution system, the standby loads
can be added according the load adding diagram.
- Between load addings the engine needs approx. 1-2 minutes for thermal and control stabilizing specially
after a cold start.
- Dia.ne will ensure correct load sharing of the operating modules.
- Reactive power balance is performed through static adjustment of the generators.
In multiple module installations, the voltage adjustment of each generator must be identical.
- Power factor correction equipment must be disconnected during standby operation

to minimise the danger of over voltage and capacitive generator operation. The power
factor should be between cos φ = 1 and 0.8 (lagging).
- Module power range:
The modules are rated for 40% to 100% of nominal output for standby operation.
- Load adding diagram see TA-Nr. 2108-0029 for Type 4
5.5.1 Standby Power Supply during Automatic Operation

 Synchronizing and service selector switch in position "Automatic"
Mains Failure during Module Operation

- Mains C.B. will be opened.
- Potential free contact "Mains Failure" issued to customer

Display "MAINS FAILURE" (screen P_11.1)
- Module continues to operate
- Load shedding must reduce the consumer load to match the limits allowed by the operating module.
- Consumer loads connected in steps.
 Status display "ISLAND OPERATION"
- After restoration of the mains and after 5 minutes of stable mains supply,
synchronizing with the mains C.B. will commence.
Mains Failure during Module Shutdown

 Display "MAINS FAILURE" (screen P_11.1)
- The module will be demanded, and upon achieving the starting speed, the mains C.B. will be opened.
- Once expiry of the synchronizing selection time is complete, the module will be
connected to the voltage free (dead) bus bar.
- After restoration of the mains and after 5 minutes of stable mains supply,
synchronizing of the mains C.B. will commence.
5.5.2 Standby Operation during Manual Operation

 Synchronizer and service selector switch in position "Manual"
Mains Failure during Module Operation

 Display "MAINS FAILURE" (screen P_11.1)
- Mains C.B. is opened automatically.
- Module continues to operate, load shedding to suit available module load limit (customers respons ibility)
- After restoration of the mains synchronizing of the mains C.B. must be manually initiated by turning the
"MAINS CB ON / SELECTION" control-switch
Mains Failure during Module Shutdown

No automatic standby supply start will be initiated.

If required, module can be manually started.

7. Electrical Hardware
Design of the enclosures:

All enclosed, steel, free standing cabinet with front opening door, rubber door seals,
completed to terminal strips for interconnection by customer via a cable channel
(double floor). Cable exit from underneath.
ambient temperature 5°C - 40°C
Enclosures: Rittal, Type TS 8
colour RAL 7035
7.1 Module Control Cabinet per Module
Consisting of:
DIA.NE XT3 motor management system
System elements visualisation with central engine and module control
a) Visualisation:
Industrial control with 10,4“ colour graphics display.
10-key numeric keyboard for parameter input.
Keys for START, STOP, display selection keys and special functions.
Interfaces:
- Ethernet (twisted pair) for connection to DIA.NE WIN server
- CAN-Bus: bus connection to the intelligent sensors and actuators
- B&R bus connection to the control in- and outputs
OPTION: Interfacing with the customer’s plant management according to GE Jenbacher list of options
(MODBUS-RTU Slave, PROFIBUS-DP Slave)
Protection class DIA.NE XT front: IP 65

Dimensions: W x H x D = approx. 323 x 358 x 105 (12,7 x 14,1 x 4,1 in)
A clear and functional graphic compilation of measured values is displayed on the screen. User prompts are by
means of direct-acting display selection keys and function keys.
Main displays:
 Generator interconnection, with electrically measured variables and display of

excitation voltage (OPTION: generator winding temperature and generator bearing
temperature displays)
 Oil and engine cooling water circuits, with displays of oil pressure and temperature, and
cooling water pressure and temperature.
 Exhaust gas temperatures in a column graph which also displays the average
temperature.
 Main engine controller
 Module auxiliary controller
 Auxiliary systems (status display)

 Operational data, i.e. operating hours, service hours, number of starts, active power
demand (kWh), reactive power demand (kVArh), and measured values for operational logbook.
 System display, i.e. time, password, brightness, contrast, diagnostics.
Graphic trending display of up to 16 measured values:
 Long term trending (1 month at a storage interval of 30 sec.)

 Short term trending (20 min. at a storage interval of 1 sec.) - stopped and stored in the
event of a malfunction.
Recipe handling:
Setting, display and storage of all module parameters
Alarm management:
 Efficient diagnostic instrumentation listing all active fault messages both tabular and chronologically,
with the recorded time.
b) Central engine and module control:
A real-time, modular industrial control system which handles all jobs for module and engine-side sequencing
control (start preparation, start, stop, after-cooling, control of auxiliaries), as well as all control functions.
Interfaces:
Control functions:
- Speed control in idle mode and isolated operation
- Power output control in mains parallel operation, with respect to internal and external setpoint values
- LEANOX control system: the manifold pressure is controlled by the engine-driven air-gas mixer in
accordance with the generator terminal power and the charge temperature
- Knock control system: adjustment of ignition point, power output and (insofar as possible on site) the charge
temperature in the event that knocking is detected
- Active load sharing where several engines are running in isolated operation
- Linear reduction of power output in the event of excessive charge temperature and misfiring
 Interface relays as per the interface list

 Multi-transducer, to record the following electrically measured variables of the generator:
 Phase current (with slave pointer)
 Neutral conductor current
 Voltages Ph/Ph and Ph/N
 Active power (with slave pointer)
 Reactive power
 Apparent power
 Power factor
 Frequency

An additional 0 (4) - 20 mA output is produced for active power, as well as a pulse output for active power
demand.
The following generator supervisions are integrated with the multi-transducer (max. 8 functions simultaneous):
- Overload/short-circuit [51], [50]
- Over voltage [59]
- Undervoltage [27]
- Asymmetric voltage [64], [59N]
- Unbalance current [46]
- Failure Exitation [40]
- Overfrequency [81>]
- Underfrequency [81<]
 Lockable service selector switch with the following positions:

 "Stop": No start up possible
If the engine runs and the switch is turned to "STOP" the engine stops immediately.
 "Manual": Full manual operation (start, stop) possible.
The module is not available for full automatic operation.
 "Automatic": Full automatic operation in case of request from the master
control or potential free contact.
- Automatic start
- Fully automatic operation with internal | external power command
- Shut down of module includes 1 minute engine cool down run and
5 minute cool down run for the auxiliaries.
 Module demand selector-switch with the settings:

 external demand not available. („OFF“)
 external demand. („REMOTE“)
 external demand contacts shorted. („ON“)
Supply disconnecting device for auxiliaries with lockable switch- disconnector
 STATUS MESSAGES
In the status bar of the GUI, the current operational status of the module will
be displayed. eg.
SERVICE SELECTOR SWITCH OFF
SERVICE SELECTOR SWITCH MANUAL NOT READY TO START
SERVICE SELECTOR SWITCH AUTOMATIC NOT READY TO START
READY FOR MANUAL START ENGINE STOPPED
READY FOR AUTOMATIC START ENGINE STOPPED
START PROGRAM RUNNING
START ENGINE (PUSH START BUTTON) (IN MANUAL OPERATION)
WAITING TIME BEFORE RELEASE OF NEXT MANUAL START (IN MANUAL OPERATION)
AUTOMATIC START IS RUNNING (IN AUTOMATIC OPERATION)
START PROGRAM: ENGINE RUNNING UP TO RATED SPEED
ENGINE IDLE OPERATION NO SYNCHRONIZE-/LOAD RELEASE
ENGINE IDLE OPERATION SYNCHRONIZE-/LOAD RELEASE
SYNCHRONIZING IS RUNNING

MAINS-PARALLEL OPERATION
ISLAND OPERATION
STOP PROGRAM: ENGINE COOL DOWN RUN
STOP PROGRAM: ENGINE STOP SEQUENCE
MODULE LOCKED OUT
 FAILURE MESSAGES MODULE CONTROL (ALARM MANAGEMENT):

see Appendix "ALARM LIST (STÖRMELDELISTE)"!
Synchronizing of the generator CB (and mains CB in case of pure single synchronizing)

Synchronizing elements:
 Lockable synchronizing selector switch with following positions:
"MANUNAL":
"OFF":
"AUTOMATIC":
 Synchronizing unit - with frequency balance and following displays:
 Double voltmeter - for monitoring of bus bar and generator voltage
 Double frequency meter - for monitoring of bus bar and generator frequency
 Synchronouscope - for monitoring of the synchronizing function during synchronization
 All required control, display and command devices
 "GENERATOR CB ON/ SELECTION" key at the DIA.NE XT
 "GENERATOR CB OFF" key at the DIA.NE XT
Synchronizing monitoring see Appendix "ALARM LIST”
Thermostatically controlled 41W cabinet ventilator.
Dimensions:
height = 2200 mm (incl. 200 mm pedestal)
width = 1000/1200 mm
depth = 600 mm
7.2 Module Interface Cabinet

All enclosed sheet steel cabinet with forward opening door (double doors as option), fitted with
rubber profile seals. Fitted to module skid and wired to the module auxiliaries and engine.
Painted in RAL 7035
Protection class: IP54 external.
Power supply from the starter battery charger.

Power distribution to the module mounted auxiliaries: (Power input from the supplier
of the auxiliaries power supply) .
3 x 400/230 V, 50 Hz, 35 Amp
comprising:
 terminal strip with cable entry from bottom
 decentral I/O system connected via an serial interface with the central engine control
system in the module control cabinet.

 measurement transducer for generator exciter voltage.

 relays, protection, motor contactors for auxiliary and valve control.
Thermostatically controlled 41W cabinet ventilator.
Module interface cabinet dimensions:

width = 1000 mm
height = 1000 mm
depth = 300 mm

7.5 Generator circuit breaker panel +GENCB.
Nominal voltage: 230/400V, 50/60Hz

Nominal current: 3200 A
Earthing system: TN-C-S
Protection: IP54 external, IP20 internal
Ambient temperature: +5° to 40°C (50°C with de-rating)
Standard: IEC/EN 61439-2 and IEC/EN 60204-1
Color: RAL 7035
Dimensions: see electric wiring diagram
Function:
The generator circuit breaker (CB) is the electrical connection between the generator and the grid. Closing of
the generator circuit breaker is every time initiated by the gas engine control system. The breaker opens in
case of engine shut down.
Cable length between generator CB panel and Module control panel: < 50m
Essential components installed in generator circuit breaker panel:

- 1 motorized 3-phase circuit breaker with integrated electronic overload and short circuit relays, containing:
Adjustable overload protection
Adjustable short circuit protection with short time delay
Under voltage trip coil, opening and closing coil: 24V DC
Fix construction CB
Status messages and command signals are connected to terminals
Lockable with up to 3 padlocks
CB closing time <70msec
CB opening time <60msec
Short circuit breaking capacity Icu=Ics (440V AC): 100kA
Short circuit making capacity Icm (440V AC): 220kA
Short time withstand current Icw (1sec): 85kA
- 3 current transformers for measuring: xxx /1A, 1FS5, 30 VA (0,5FS5, 15VA)
- 1 copper busbar system (L1, L2, L3, PE, N + PEN bridge) for cable connection
Nominal Ambient Ambient Max. cables per Max. cables per

current temperature temperature phase N, PE or PEN
UT: 40°C UT: 50°C
A A A mm²(CU) mm² CU
800 800 750 4 * 240 2 * 240
1200 1200 1175 4 * 240 2 * 240
1600 1600 1510 4 * 240 2 * 240
2000 2000 1880 8 * 240 4 * 240
2500 2500 2350 8 * 240 4 * 240
3200 3200 3010 12 * 240 6 * 240
3800 3800 3572 16 * 300 8 * 300
4400 4400 4400 16 * 300 8 * 300
according IEC 61439 -1 tab. 6
- Terminals for control cables

- Panel fan, temperature controlled
- Surge arrestor type 2 EN 61643-11, Up max. 2,5kV. for auxiliaries

- Generator voltage for synchronizing and measuring, connected to terminals

- Busbar voltage for synchronizing, connected to terminals
- Auxiliaries power supply for gas engine (3 pol. xxx A, only with 3x230/400V,50Hz)

8. Remote Data-Transfer with DIA.NE XT - HERMES
8.1 General
HERMES is the remote data transfer solution for DIA.NE XT. HERMES is available via two connection methods
and applications.
8.2 Connections methods
8.2.1 Modem
Site-Customer connection via an analogue Modem.
Scope of supply
 DIA.NE WIN – Server (Industrial PC without display, keyboard or mouse, built into the control panel,
including operating system)
 Internal analogue modem.
Customer Requirements
 Analogue modem in the customers PC
 Public telephone connection with connection port for the DIA.NE WIN – Server (in the control panel)
including over-voltage protection corresponding to the local telecommunication regulations.
 Public telephone connection with connection port for the customer’s PC corresponding to the local
telecommunication regulations.
8.2.2 LAN
Site-Customer connection via a local network.
Scope of supply
 DIA.NE WIN – Server (Industrial PC without display, keyboard or mouse, built into the control panel,
including operating system)
 Ethernet – Network card (10/100 BASE T)
 Ethernet – Network card (10/100 BASE T)
 Ethernet – Cabling between the DIA.NE WIN – Server the customers PC.
8.2.3 Internet (OPTION)

Site – Customer connection via secure Internet access
Scope of Supply
DIA.NE WIN – Server (Industrial PC without display, keyboard or mouse, built into the control panel, including
operating system)
Ethernet–Network card (10/100 BASE T)
Firewall–Appliance with connection feasibility to a customer network with a maximum of 10 Hosts (Installation
and service by GE Jenbacher; during warranty period included, afterwards as a service package with costs)
(built into the control panel)
Feature – service package (access monitoring, clock synchronization for server)

Broad band Internet access with at least two official IP addresses.

Connection feasibility for the Firewall–Appliance to the Internet–Router via Ethernet
(RJ45 Connector, Network Address Translation (NAT) is not permitted) or USB type A Connector.
8.3 Applications
8.3.1 DIA.NE WIN (OPTION)

DIA.NE WIN is the Windows based „man-machine interface“ for GE Jenbacher gas engines. The system offers
extensive facilities for commissioning, monitoring, servicing and analysis of the site. The option DIA.NE WIN
extends the visualisation of DIA.NE XT with respect to user friendliness, historical analysis and remote use.
Several service stations can be independently operated in parallel. The system consists of a central PC (DIA.NE
WIN – Server) which is built in to the control panel and one or more service stations (DIA.NE WIN – Clients). The
system runs on a Microsoft Internet Explorer platform.
Function
Service and monitoring, trend analysis, alarm management, parameter management, long-term data analysis,
multi-user system, remote control, OPC (OLE for process control), print and export functions, operating data
protocols, available in several languages.
Scope of supply
Software package DIA.NE WIN on the DIA.NE WIN – Server
DIA.NE WIN – Client Licence (Right to access of the user to the server on site)
Customer requirements
 Standard PC with keyboard, mouse and monitor (min. resolution 1024*768)
 230 V supply for the customers’ PC
 Operating system Windows 98, Windows NT, Windows 2000 or Windows XP
 Microsoft Internet Explorer (min. Version 6.0) including Java support
8.3.2 DIA.NE RMC (OPTION)

DIA.NE RMC (Remote Message Control) is the automatic alarm system for DIA.NE XT. DIA.NE RMC can fully
automatically transmit essential operational information from the DIA.NE XT Alarm Management to a remote
station. The messages can be forwarded to an e-mail address, fax machine or mobile phone (SMS).
Furthermore the stored messages can be visualised at the remote station. The system consists of a central PC
(DIA.NE WIN – Server) which is built into the control panel and one or more customer remote stations.
Function
Automatic transfer of messages to the customer via email, fax or SMS. Display and printing of the messages
(also distributed via LAN). Automatic and manual transferral of messages, trend data and operating data
protocols.
Scope of supply
Software package DIA.NE message on the DIA.NE WIN – Server
Software package DIA.NE control and DIA.NE report on the remote station
Customer requirements
 Standard PC with keyboard, mouse and monitor (min. resolution 1024*768)
 230 V supply for the customers’ computer.
 Operating system Windows NT or Windows XP
 Internet connection (provider account) for the case that messages from the RMC should be

forwarded to an email receiver (incl. SMS for mobiles and pagers). (Mobiles and pagers to be provided by
the customer).
 Customer fax software for message forwarding via fax
OPTION:
8.3.2.1 DIA.NE message
DIA.NE message is installed on the modem servers of the plants. It is responsible for the transmission of
messages and data to DIA.NE control in the RDT control centers.
Message transmission:
The processing of alarm messages on the module visualization units is carried out by AMM (Alarm
Management) from DIA.NE. AMM records operational messages, warnings and malfunctions leading to
shutdowns (the latter two are also designated as alarm messages).
Prior to a transmission the messages generated by the modules are examined according to various criteria so
that the message transmission can be influenced in a specific way. The following criteria can be set:
Module, Message designation, Message number, Message type, Weekday, Time of the occurrence
If a message is classified as “to be transmitted”, it is then augmented with the plant code, plant number,
module designation and the module number and transmitted to the configured RDT control centers .
Data transmission:
The HTM (Historical Trend Management) function records measured values cyclically on the DIA.NE
visualization units and stores them in so-called log files.
OPTION:
With the RPM (Report Management) function reports (e.g. operational logbook) can be automatically generated
which then are available as report files.
These files, which are stored in the modules, can be transferred manually or automatically to any desired RDT
control centers.
OPTION:
8.3.2.2 DIA.NE control
In the RDT control centers DIA.NE control regulates the reception and archiving of all incoming messages and
data. Additionally, the relaying of messages and reports via Fax and eMail (incl. SMS for cellular phones and
pagers) is organized for communication with service personnel.
Messages which are received from the plants are examined according to various criteria prior to being relayed
so that communication can be purposely influenced. The following criteria can be set:
Plant code, Plant number, Module, Message designation, Message number, Message type
Weekday, Time of the occurrence, Communication type (Fax, eMail, SMS)
For automatic protocolling, all recorded messages can be printed out daily. A connection check can be
activated to examine the RDT link between the modem servers and the RDT control centers. This ensures that a
check call is carried out on a daily basis.
OPTION:

8.3.2.3 DIA.NE report

With DIA.NE report one can display and print out messages received in an RDT control center on any number of
workstations (standard PCs). To do this, the PC must be linked via a LAN to the RDT control center. For the
message display one can select both the language and the desired plants.
For automatic protocoling all received messages can be printed out daily regarding specific plants. Through
DIA.NE report it is also possible to print out manually compiled protocols at any time.
OPTION:
8.3.3 Remote demand/blocking with HERMES
If the service selector switch at the module control panel is in pos."automatic" and the demand-selector switch
in pos."Remote", it is possible to enable (demanded) or disable (demand off) the module with a remote
controllable key at the visualisation.
Note:
With this option it makes no sense to have an additional clients demand (via hardware or data bus)
or a selfguidet operation (via GE Jenbacher master control, grid import /export etz.).
OPTION:
8.3.4 Remote - reset (see TA-Nr. 1100-0111 chapter 1.7)
8.4 Technical prerequisites
The customer has the responsibility to ensure that a telephone line with a separate number is available no later
than the start-up of operations. The connection must be installed in the module control cabinet in which the
modem server is installed. The telephone line must be operative and the number known. No charge (=tariff)
impulses may be applied to the line since they could interfere with data transmission. For the telephone line on
the customers side an over voltage protection has to be provided which corresponds with local rules and
regulations of the telephone provider.


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3 x JMS 420 GS-B.L

© GE Jenbacher GmbH & Co OG

1. Plant Short Description __________________________________________________ 3

Appendix : „ALARM LIST“

Keyword: Korat Bio Energy Unit no.: J T322

index datum ref. point comment name

1. Plant Short Description

1.1 Plant Summary

3 gas engine modules

1.3 Principal Drawing Electric

See J T322 +U/page 5

1.4 Heating Schematic

Customer supply and GE Jenbacher hydraulic drawing J T322 00 03

Keyword: Korat Bio Energy Unit no.: J T322

2.1 Starting Equipment

Starter batteries: lead/acid

2.2 Control System Power Supply

2.2.1 Control voltage for module control cabinet

2.2.2 Control voltage for common cubicles (synchronizing, ...)

2.2.4 Control batteries supplied by customer.

2.3 Jacket Water Preheating M.04-W-002

2.3.1 Cooling water circulation pump M.04-M-002

2.4 Engine cooling water pump

2.5 Charge cooling water pump P.07-M-003[01]

2.10 Pre-Lube and Cool Down Oil Pump

Keyword: Korat Bio Energy Unit no.: J T322

1x 24 VDC, 1,1 kW, M.03-M-003

2.12 Temperature control

2.12.1 Return water temperature control: warm-water circuit

2.12.2Charge temperature control:

2.14 Fire and Gas Alarm

Keyword: Korat Bio Energy Unit no.: J T322

2.15 Dump radiation cooling

2.15.1 Dump radiator P.04-W-003[01-10]

2.16 Table cooler for charge cooler 2nd stage P.07-W-001[01-02]

2.19 Single circuit cooling

Keyword: Korat Bio Energy Unit no.: J T322

3. Function of the Cogeneration Plant

3.2 Customers request with customers power set point

3.5 Standby Power Supply

3.5.1 Emergency power supply – without master sychronisation

Mode of operation during mains failure:

3.6 Engine Control Functions

3.6.1 Knock control system:

3.6.2 Power reduction due to charge temperature

3.6.3 Power Reduction due to Misfiring

Keyword: Korat Bio Energy Unit no.: J T322

3.6.5 Locking engine from gas supply

3.6.6 Engine control with "Gas type 1-2"

3.6.7 Power reduction based on a CH4 signal

3.7 Generator Controller Functions

3.7.1 Effective power reductions

- undervoltage (average voltage )

Keyword: Korat Bio Energy Unit no.: J T322

3.7.2 Reactive energy reductions

- Limiting the reactive energy / cos phi at high winding temperatures

3.7.3 Reactive power / cos phi control of the generator

Keyword: Korat Bio Energy Unit no.: J T322

4.1 Parallel Operation

4.2 Mains monitoring/isolation

Mains circuit breaker:

4.3 Safety Loop of the CHP

4.3.1 CHP Plant Safety Loop