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Contact:

5-15 Cromer Street


+44 (0)20 3397 7279
London, Kings Cross
hello@pavegen.com
WC1H 8LS
www.pavegen.com

P RO D U C T OV E RV I E W

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WWW.PAVEGEN.COM

COMPANY REGISTERED NO: 06980029 COMPANY VAT NO: 996499723


Copyright Pavegen Systems Ltd, 2019. It is illegal to reproduce this document without the permission of the owner, Pavegen Systems Ltd

1 Company Registered no: 06980029 Company VAT no: 996499723

Copyright Pavegen Systems Ltd. 2019, it is illegal to reproduce this document without the permission of the owner, Pavegen Systems Ltd.
Contact:
5-15 Cromer Street
+44 (0)20 3397 7279
London, Kings Cross
hello@pavegen.com
WC1H 8LS
www.pavegen.com

INTRODUCTION

ABOUT PAVEGEN
Pavegen develops and manufactures a patented flooring technology which converts footfall into off-grid energy,
data and rewards.

This document describes the technical specifications of our Pavegen system


CONTENTS

1. Product description: V3 system p. 3

2. Unit dimensions p. 4

3. Pedestrian loading p. 4

4. Tile system: Composite construction p. 5

5. Tile system: Altro Stronghold 30 p. 6

6. Component specification p. 7

7. Pavegen System Diagram p. 8



8. Precision output: smart controller p. 8

Measurements provided in Imperial for guidance only. Please use Metric quantities for accuracy.

For any further information or queries, please contact: hello@pavegen.com and +44 (0) 2033 977 279

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Copyright Pavegen Systems Ltd. 2019, it is illegal to reproduce this document without the permission of the owner, Pavegen Systems Ltd.
Contact:
5-15 Cromer Street
+44 (0)20 3397 7279
London, Kings Cross
hello@pavegen.com
WC1H 8LS
www.pavegen.com

1. PRODUCT DESCRIPTION: Pavegen SYS-

The Pavegen system’s key components are a triangular composite tile surface and
electro-magnetic generators. As people step on the tiles, their weight causes the top surface to
vertically displace by 10mm. The linear actuation of the generators beneath, initiates a rotation
in their electro-magnetic mechanisms, which generates electrical energy. The triangular
arrangement ensures that the Pavegen technology maximises both energy output and real-
time data from each footstep. The Pavegen smart-flooring system tessellates into larger
rectangular arrays that can power a range of low voltage applications, and provide a unique
intractability.

1 x Pavegen Tile
OVERVIEW
3 x Pavegen Generators Equilateral triangle design
Max. displacement - 10mm (approx. 0.39”)
Point loading - 9 (kN) / 2023 (lbf)
Each tile in contact with 3 generators
Manufactured in the UK
marked
Suitable for indoor and outdoor use.

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Copyright Pavegen Systems Ltd. 2019, it is illegal to reproduce this document without the permission of the owner, Pavegen Systems Ltd.
Contact:
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London, Kings Cross
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www.pavegen.com

2. Pavegen DIMENSIONS

3. PEDESTRIAN LOADING

The system is designed to take significant point and distributed loading. Some possible loading cases
are described below. The Pavegen technology can be used indoor and out for a variety of different
applications. The maximum loading of 9 kN/2023 lbf makes it extremely robust and durable.

FORCE 1
The downward force from the footstep
is loaded through the toecap. This
weight forces the plunger to displace,
spinning the internal flywheel to
generate electricity. 1
2
FORCE 2
Once the plunger has lowered, the
generator housing withstands any extra
weight to protect the mechanism from
high loads. An integrated stopper on 3
the bottom of the composite tile also
adds further protection.

FORCE 3
The glass fibre GRP sheet supports the
tile

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4. TILE SYSTEM: COMPOSITE CONSTRUCTION

EDGE RADIUS
ROUNDED EDGES TO AVOID TRIP HAZARD
DURABLE NON-SLIP
SURFACE
STAINLESS STEEL, ETCHED TOE CAP

ALTRO STRONGHOLD 30: SLIP RATING R12, 25-YEAR WARRANTY


More info here - https://www.altro.co.uk/Altro-Stronghold

We have designed the composite tile to be lightweight, without compromising its strength,
durability and resistance to heavy loads. We use glass reinforced plastic (GRP) and polyester
resin as the construction materials. The underside has an intricate rib design to ensure stability
and rigidity. The construction ensures the maximum transfer of energy per footstep and
ensures optimum performance for both interior and exterior locations.

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Copyright Pavegen Systems Ltd. 2019, it is illegal to reproduce this document without the permission of the owner, Pavegen Systems Ltd.
Contact:
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London, Kings Cross
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5. TILE SYSTEM: ALTRO STRONGHOLDTM 30

Altro supply a range of colour options that are compatible with our Pavegen tiles in any
arrangement / colour combination.

BISCUIT K30907 ABYSS K3001 DOLPHIN K3010 MONSOON K30153


WR146 / A1M20 / LRV30 WR100 / A1M100 / LRV7 WR86 / A1M86 / LRV21 WR81 / A1M81 / LRV24

OYSTER K30215 RUSSET K30262


WR20 / A1M20 / LRV36 WR41 / A1M41 / LRV14

SKYLINE K30332 MIDNIGHT K30421 SURF K30412 LIME K3086


WR52 / A1M52 / LRV24 WR72 / A1M72 / LRV11 WR71 / A1M71 / LRV20 WR472 / A1M381 / LRV42

TUNDRA K30500 CANNON K30911 STAR K30912 TORCH K30913


WR153 / A1M239 / LRV17 WR101 / A1M72 / LRV11 WR79 / A1M191 / LRV41 WR278 / A1M42 / LR16

CODES: WR - WELD ROD, A1M - MASTIC, LRV - LIGHT REFLECTANCE VALUE


CÓDIGOS: WR - CORDÓN DE SOLDADURA, A1M - MÁSTIQUE, LRV - VALOR DE REFLECTANCIA DE LA LUZ
ABKÜRZUNGEN: WR - SCHWEISSSCHNÜRE, A1M - ALTRO MASTIC DICHTMASSE, LRV - LICHTREFLEXIONSWERT

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Copyright Pavegen Systems Ltd. 2019, it is illegal to reproduce this document without the permission of the owner, Pavegen Systems Ltd.
Contact:
5-15 Cromer Street
+44 (0)20 3397 7279
London, Kings Cross
hello@pavegen.com
WC1H 8LS
www.pavegen.com

6. COMPONENT SPECIFICATION

WEIGHT
1 Square Metre = 56.635kg

Generators = 12.16kg = 2.7kg ± 0.1kg = 3.2kg ± 0.1kg


Tiles = 24.975kg
Support Structure = 19.5kg

MATERIAL
Top sheet Altro Stronghold 30. Density: 0.0039g/cc (0.24 lb/ft3)

- Thickness: 3mm (0.12”)


- Slip resistance: R12
- Fire performance: Class Bfl-s1≥ 8kW/m2 pass

Toe-caps 304L Stainless steel. Density: 8.03 g/cc (501.3 lb/ft3)

Tiles Glass Reinforced Plastic (GRP) - Density of 1,75 g/cc (ISO 1183)

Material Code - Menzolit® SMC 1500 47-5810


- Tensile Strength: 190 MPa (EN ISO 527-4)
- Flex Strength: 390 MPa (EN ISO 14125)
- Flex Modulus: 16.5 GPa (EN ISO 14125)

Generator housing Aluminum Alloy 2024 - Density of Al 2.7g/cc (168.56 lb/ft3)

- Ultimate tensile strength: 210-140MPa (130-21ksi)


- Maximum yield strength: no more than 97 MPa (14,069psi)
- Elongation: 10-25%

1P68: THE UNIT MEETS THE IP68 STANDARD, FOR DUST, SAND AND WATER RESISTANCE TO A DEPTH OF 1.5M FOR 30MINS.

ELECTRICALLY WATER CHEMICAL DUST


SECURE RESISTANT RESISTANT RESISTANT

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Copyright Pavegen Systems Ltd. 2019, it is illegal to reproduce this document without the permission of the owner, Pavegen Systems Ltd.
Contact:
5-15 Cromer Street
+44 (0)20 3397 7279
London, Kings Cross
hello@pavegen.com
WC1H 8LS
www.pavegen.com

7. PAVEGEN SYSTEM DIAGRAM

8. PRECISION OUTPUT: SMART CONTROLLER

Smart Controller Key Features:


Energy Battery Lighting Energy Supports Multiple
Storage Agnostic Control Efficient Applications

The Smart Controller is flexible architecture, an on-board low energy


mircrocontroller that significantly expands the range of features &
capabilties for Pavegen installations. The device enables our team
to configure systems with a range of battery capacities, to control
lighting and to report data points from single or groups of units.

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Copyright Pavegen Systems Ltd. 2019, it is illegal to reproduce this document without the permission of the owner, Pavegen Systems Ltd.
Contact:
5-15 Cromer Street
+44 (0)20 3397 7279
London, Kings Cross
hello@pavegen.com
WC1H 8LS
www.pavegen.com

8. PRECISION OUTPUT: SMART CONTROLLER (cont’d)

The charge controller provides five main functions within a Pavegen installation.

Voltage Range (Battery): 12-36V

Voltage (Capaciter): 48V

 oltage clamping: This ensures that the Pavegen generators are always loaded to maintain
V
1 a consistent user experience. It also prevents damage to voltage-sensitive components
attached to the power bus.

Energy storage control: Temperature compensated charging ensures the maximum battery
2 cycle life. When the batteries are fully charged excess load is diverted to the heatsink to
maintain a constant load.

Power flow and energy storage monitoring: The instantaneous power flowing both in and
3 out of the system and state of the energy storage device are potentially useful parameters.
The charge controller can measure these and make them available via a digital bus.

 ontrol of auxiliary loads: The charge controller has a number of outputs which can be
C
4 used to drive external loads, such as LED lights. These outputs can be on, off or 1kHz PWM
signals.

Measurement of auxiliary voltage inputs: The charge controller has two analogue inputs
5 which can be used to monitor external sensors.

The charge controller has a metallic heatsink and case, which is isolated from internal conductors
and rated to pollution degree 3. It must be mounted in a sealed enclosure to protect the charge
controller from access by the general public.

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Copyright Pavegen Systems Ltd. 2019, it is illegal to reproduce this document without the permission of the owner, Pavegen Systems Ltd.
Contact:
5-15 Cromer Street
+44 (0)20 3397 7279
London, Kings Cross
hello@pavegen.com
WC1H 8LS
www.pavegen.com

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