Professional Documents
Culture Documents
Introduction:
The purpose of this document is to specify the minimum quality requirements for OCTG inspection and preparations
prior mobilization to Company’s rig operation; outlining the inspection level, necessary for the acceptance of the
tubular goods.
2. Reference Standards:
Unless stipulated otherwise, all documents referenced shall be the last edition of each specifications but not limited
to:
API 5CT.
API RP5A5.
API 5B.
API 5CRA
Inspection companies providing inspection services to the COMPANY shall provide the following inspection apparatus
and consumable as minimum:
Running Grease,
Note 4: Typically approved running grease is API Modified Best-o-Life or Weatherford Lubeseal. Required to confirm with
the rig the grease that shall be used.
4. Scope of Inspections.
All OCTG from COMPANY shall be inspected per the following scope of work, prior rig mobilization.
5. Handling
All joints shall be handled with thread protectors installed properly. Joints with grade Chromium or CRA must be
avoided of any contact to Carbon Steel materials as forklifts, inspection racks, etc. Wood shall be placed and fixed on
inspection rack and the forklift isolated to avoid the contact with the joints.
Each joint shall have the stencil marks for proper traceability against to manufacture records. Prior to cleaning the OD
surface of the pipe identification or inspection stencil shall be recorded. All stencil marks shall be reapplied on the pipe
surface prior External coating application. If any stencils are missing or illegible, mark the joint and notify COMPANY
personnel.
Composite thread protectors shall be removed and cleaned prior reinstallation. Hot soapy high-pressure water is
preferential method to clean the protectors, but cold water can be used as long as the soapy is given time to break
down the grease. Any type contaminant, remaining grease or water shall be fully removed before reinstalling the
protectors. Thread protectors must not be reinstalled in any circumstance if there is remaining water inside the joint
or connections. The water shall be dried. COMPANY shall be notified in case of damaged thread protectors. No pipe
shall be moved or transported without or proper installed thread protector.
In case of pipes presenting any loose rust, loose mill scale, loose varnish and other foreign matter, the joint shall have
the OD and ID surfaces proper cleaned prior mobilization. Fresh clean water shall be used for cleaning. Internal and
external hydro blasting shall be performed carefully, avoiding damages on connections. After clean the ID surfaces,
pipe should be blown out from the Box end with compressed air. Dry, oil-free compressed air shall be used for
accelerating drying the surfaces. Wood shall be placed below the pipe box connection side to allow the water draining
from Pin.
10.Connection Cleaning
Each joint shall have the end connections proper cleaned prior inspection. Hot soapy high-pressure water is
preferential method to clean the connections, but cold water can be used as long as the soapy is given time to break
down the grease. Diesel, Kerosene, Helifuel or any other agent which can lead film on surfaces is not permitted
method. It may be necessary to use nylon brush in order to get the soap solution into the threads. Never use a wire
brush or barite on premium connection since it can damage seals and cause a leak. At moment of inspection,
connections shall be properly cleaned. Free from oil, grease, paint or any external agent that could difficult the
inspection.
Each connection shall be visually inspected by competent person to ensure the threads are in good condition (as per
manufacture’s requirements). When inspecting the Pin and Box end connections check for dents, dings, mashes
caused by impact, galling caused by poor make-up, rust, corrosion, or pitting caused by the environment and condition
of phosphate. Additional checks as coupling is made-up tightly and there is no gap at the shoulder, check the coupling
is the correct weight for the joint and there is no step on the seal. Thread acceptance shall be performed in
accordance with corresponding API specification Acceptance and Rejection Criteria and/or the applicable proprietary
threading agreement.
Any rejected connection shall be identified by a red paint-band applied around the pipe adjacent to the reject
connection. (The red band should be clearly visible after the thread protector is re-applied) Reason for failure should
be painted on the pipe body. Approved connections shall be identified by a white paint-band applied around the pipe
adjacent to the approved connection. Rejected joints shall be segregated from acceptable joints and COMPANY
personnel shall be notified.
Each pipe joint body shall have the full length visually inspected. The depth of any defect (gouges, scratches, dents,
etc.) shall be measured to determine acceptability of the depth corresponding API specification or manufacture´s
acceptance criteria (If applicable). Dents can be evaluated from the internal surface using the Boroscope unit, if
COMPANY required. Pipe containing defects exceeding API and or product requirements acceptance criteria shall be
rejected, marked and segregated from the acceptable joints and COMPANY personnel shall be notified.
Each joint that will be stored or held on stand-by for long term, more than 90 days prior to consumption, is
recommended to be internally and externally coated for appropriate protection against corrosion or other damages
due the exposure to environment conditions. All preservation agents must be applied following the manufacture´s
specification and guideline´s with proper safety precaution for the people and environment.
Each connection that will be stored or held on stand-by for long term, more than 90 days prior to consumption, shall
be completely and uniformly (100%) coated with storage compound grease. Connections considered short term, shall
be coated with running compound grease in order to avoid major clean needed on the rig site. Correct type of grease
to be applied shall be defined by COMPANY rig personnel prior the inspection.
Each connection shall have cleaned thread proctors refit. Thread protectors must be wrench tight (approximately 100
ft-lbs) in place for proper transportation and protection.