Project: Supply of Prestressed Concrete Bearer For HCMC

Subject : Comparison between PC Wire Test Result and JIS G3536 and SD Rev.F.

Specification Mill Cert Test Result (Date 2021/02/17)

No. Item REMARKS
Unit SD Rev.F, (Project Spec?) JIS G3536:2008 JIS G3536:2014 Specification on Mill Cert PR EN 10138-2:2000 Min Max Ave Std Dev
SWPD1L, Single SWPD1L, Single 7.00 mm 3-PHASE
3 Phase Chevron Indented Indented Wire Indented Wire CHEVRON INDENTED P.C 7.00 mm 3-PHASE CHEVRON INDENTED P.C
1 Type of Wire SINGLE WIRE, LOW Y1670C OK. As per requirement in SD Rev.F.
PC Wire Low Relaxation (Refer to JIS G3536:2008 (Refer to JIS G3536:2014 SINGLE WIRE, LOW RELAXATION
Table 1) Table 1) RELAXATION
7
(tolerance of diameter is 7 ± 0.05
Diameter mm 7 not available for SWPD (Refer to JIS G3536:2014, 7 ± 0.05 7 6.987 6.987 6.987
1L, Refer to JIS Table 4) OK. JIS G3536:2014 mention the diameter tolerance of ±
G3536:2008, Table 4) 0.05. JIS G3536:2008 do not mention the diameter
2 0.302 0.302 0.301 +- 2% tolerance. Density of steel = 7850 kg/m3, the tolerance
Mass Per Length kg/m - (Refer to JIS (Refer to JIS G3536:2014, 0.2947 - 0.3067 = 0.295~0.307 0.301 0.301 0.301 range of mass per length = range from 0.298 kg/m to 0.306
G3536:2008, Table 5) Table 5) (refer to table 2) kg/m.
38.48 38.48
Cross-Section Area mm2 38.4845 (Refer to JIS (Refer to JIS G3536:2014, 38.48 - - -
G3536:2008, Table 5) Table 5)
Min 58.3 Min 58.3
Min. 64.3 (Fm) Ok. Test result fullfill both SD Rev.F and JIS G3536
5 Breaking Strength kN Min 58.3 (Refer to JIS (Refer to JIS G3536:2014, Min. 65.42 66.21 66.21 66.21
(refer to table 2) requirement.
G3536:2008, Table 3) Table 3)
1670 Ok. Test result fullfill both SD Rev.F and JIS G3536
6 Tensile Strength N/mm2 Min 1700 - - 1700 1727 1727 1727
(refer to table 2) requirement.
Min 51.0 (0.2%) Min 51.0 (0.2%)
55.3 (0.1%) Ok. Test result fullfill both SD Rev.F and JIS G3536
7 Proof Yield Strength kN Min 51.0 (0.2%) (Refer to JIS (Refer to JIS G3536:2014, Min 56.6 (0.1%) 57.10 (0.1%)
(refer to table 2) requirement even with lower offset value of 0.1%.
G3536:2008, Table 3) Table 3)
Min 4.5 Min 4.5
Min 3.5
8 Elongation (with Length >= 100mm) % - (Refer to JIS (Refer to JIS G3536:2014, Min 3.5 4.60 4.60 4.60 Ok. Test result fullfill JIS G3536 requirement.
(refer to table 3)
G3536:2008, Table 3) Table 3)
Min. 3
9 Bend Test Times - - - Min. 3 6 6 6 Ok. Not in JIS G3536 requirement.
(refer to table 3)
range to choose
between 0.09-0.13,
depth tolerance +-0.04
10 Depth of Indent mm - - - 0.100 - 0.180 0.13 0.13 0.13 Ok. Not in JIS G3536 requirement.
on chosen nominal
depth
(refer to table 1)
Max 25.00
11 Straightness mm/1m - - - Max 25.00 2.9 2.9 2.9 Ok. Not in JIS G3536 requirement.
(refer to clause 6.2.3)
12 Modulus of Elasticity kN/mm2 - - - 197.8 For information

2.5% (at 70% of Fm,

compulsary)
2.5% 2.5% 4.5% (at 80% of Fm, this
13 Relaxation at (1000) Hrs ()% of (BS) % - (Refer to JIS (Refer to JIS G3536:2014, - test upon agreement 1.05 Ok. Test result fullfill JIS G3536 requirement.
G3536:2008, Table 3) Table 3) btw supplier and
purchaser)
(refer to table 3)

14 Load Strain Relationship - - - See Attached Graph For information