PT.

BUKITMAKMUR MANDIRI UTAMA

PLANT PEOPLE DEVELOPMENT DEPARTMENT

B' COMPETENCY ASSESSMENT SHEET-Ver.0.0

SPECIALIST:
LIFTING MACHINE
FORKLIFT

COMPETENCY:
6. REPAIR
SUB-COMPETENCY:
6.1 Engine 6.8 Cabin / Canopy
6.2 Adjust Valve 6.9 Radiator & Cooling
6.3 Clutch / Damper 6.10 Electrical Component
6.4 Transmission & transfer 6.11 Hydraulic Component
6.5 Front & rear axle 6.12 Hydraulic Cylinder
6.6 Steering 6.13 Attachment
6.7 Brake 6.14 Differential
 B' COMPETENCY ASSESSMENT SHEET
FORKLIFT
REPAIR
ADJUSTING VALVE
SUBJECT TINGKAT KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
10 0 1 2 3
11 0 1 2 3
12 0 1 2 3
13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3

TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
10 0 1 2 3
11 0 1 2 3
12 0 1 2 3
13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
 17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
10 0 1 2 3
11 0 1 2 3
12 0 1 2 3
13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3
21 0 1 2 3

TROUBLE SHOOTING
IV
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
K 6 0 1 2 3
7 0 1 2 3
N 8 0 1 2 3
O 9 0 1 2 3
W 10 0 1 2 3
11 0 1 2 3
12 0 1 2 3
L 13 0 1 2 3
14 0 1 2 3
E 15 0 1 2 3
D 16 0 1 2 3
G 17 0 1 2 3
18 0 1 2 3
E
L
E
D
G
E 19 0 1 2 3
20 0 1 2 3
21 0 1 2 3

TESTING, ADJUSTING
V
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
10 0 1 2 3
11 0 1 2 3
12 0 1 2 3
13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3
0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
10 0 1 2 3
11 0 1 2 3
12 0 1 2 3
13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3
21 0 1 2 3

REPAIR
VII
Menjelaskan prosedure repair :
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
10 0 1 2 3
11 0 1 2 3
12 0 1 2 3
13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3
21 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
10 0 1 2 3
11 0 1 2 3
12 0 1 2 3
13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3
21 0 1 2 3
 TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
10 0 1 2 3
11 0 1 2 3
12 0 1 2 3
13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3
21 0 1 2 3

TESTING, ADJUSTING
III
Melakukan / mengerjakan, Testing dan Adjusment
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
S 7 0 1 2 3
8 0 1 2 3
K 9 0 1 2 3
I 10 0 1 2 3
11 0 1 2 3
L 12 0 1 2 3
L 13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3
0 1 2 3
 INSPECTION (Visual check) - MEASUREMENT ( Dimension )
IV
Melakukan prosedure inspection - measurement dan reusable parts:
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
10 0 1 2 3
11 0 1 2 3
12 0 1 2 3
13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3
21 0 1 2 3

REPAIR
V
Melakukan prosedure repair :
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
8 0 1 2 3
9 0 1 2 3
10 0 1 2 3
11 0 1 2 3
12 0 1 2 3
13 0 1 2 3
14 0 1 2 3
15 0 1 2 3
16 0 1 2 3
17 0 1 2 3
18 0 1 2 3
19 0 1 2 3
20 0 1 2 3
21 0 1 2 3
 Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
Membuat laporan berikut ini
E 1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO)
4 Technical Service Report (TSR)
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
SSMENT SHEET

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 B' COMPETENCY ASSESSMENT SHEET
FORKLIFT
REPAIR
ENGINE
SUBJECT TINGKAT KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Coolling System & connection 0 1 2 3
2 Fuel System & connection 0 1 2 3
3 Air Intake System & connection 0 1 2 3
4 Engine control system (mechanical or electrical) 0 1 2 3
5 Engine power path ( damper or T/C or non) 0 1 2 3
TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Engine low idle 0 1 2 3
2 engine high idle 0 1 2 3
3 Engine stall speed 0 1 2 3
4 Engine oil pressure 0 1 2 3
5 Blow-by pressure 0 1 2 3
6 Boost pressure 0 1 2 3
7 Exhaust gas temperature 0 1 2 3
TOOLS
K III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
N 1 Common tools 0 1 2 3
2 Pm-clinic tool A & B 0 1 2 3
O
W IV
TROUBLE SHOOTING
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Engine low power 0 1 2 3
L 2 Engine black smoke 0 1 2 3
E 3 Engine blue smoke 0 1 2 3
D
TESTING, ADJUSTING
G V
Menjelaskan pengetesan, penyetelan dan trouble shooting :
E 1 Engine low idle 0 1 2 3
2 engine high idle 0 1 2 3
3 Engine stall speed 0 1 2 3
4 Engine oil pressure 0 1 2 3
5 Blow-by pressure 0 1 2 3
6 Boost pressure 0 1 2 3
7 Exhaust gas temperature 0 1 2 3
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
 1 Coolling System & connection 0 1 2 3
2 Fuel System & connection 0 1 2 3
3 Air Intake System & connection 0 1 2 3
4 Engine control system 0 1 2 3
5 Engine power path ( damper or T/C or non) 0 1 2 3
REPAIR
VII
Menjelaskan prosedure repair :
1 Fuel, oil, water coolant leakage 0 1 2 3
0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common tools 0 1 2 3
2 Pm-clinic tool A & B 0 1 2 3

TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 Engine low power 0 1 2 3
2 Engine black smoke 0 1 2 3
3 Engine blue smoke 0 1 2 3
TESTING, ADJUSTING
III
Melakukan / mengerjakan, Testing dan Adjusment
S 1 Engine low idle 0 1 2 3
K 2 engine high idle 0 1 2 3
3 Engine stall speed 0 1 2 3
I 4 Engine oil pressure 0 1 2 3
L 5 Blow-by pressure 0 1 2 3
L 6 Boost pressure 0 1 2 3
7 Exhaust gas temperature 0 1 2 3
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
IV
Melakukan prosedure inspection - measurement dan reusable parts:
1 Coolling System & connection 0 1 2 3
2 Fuel System & connection 0 1 2 3
3 Air Intake System & connection 0 1 2 3
4 Engine control system 0 1 2 3
5 Engine power path ( damper or T/C or non) 0 1 2 3
REPAIR
V
Melakukan prosedure repair :
1 Fuel, oil, water coolant leakage 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
Membuat laporan berikut ini
E 1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3

R
T
 R
E
P
O 4 Technical Service Report (TSR) 0 1 2 3
R 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
SSMENT SHEET

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 B' COMPETENCY ASSESSMENT SHEET
FORKLIFT
REPAIR
HYDRAULIC COMPONENT
SUBJECT TINGKAT KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Check Valve 0 1 2 3
2 Main Relief Valve 0 1 2 3
3 Safety Valve with Suction Valve 0 1 2 3
4 Steering Relief Valve 0 1 2 3
5 Accumulator 0 1 2 3

TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Hydraulic Circuit, Series 0 1 2 3
2 Hydraulic Circuit, Tandem 0 1 2 3
3 Hydraulic Circuit, Paralel 0 1 2 3
4 Hydraulic Lock 0 1 2 3
5 Setting Pressure 0 1 2 3
6 Cracking Pressure 0 1 2 3
7 Directional Control Valve 0 1 2 3
8 Flow Control Valve 0 1 2 3
9 Pressure Control Valve 0 1 2 3
K
TOOLS
N III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
O 1 Pressure Gauge 0 1 2 3
2 Torque Wrench 0 1 2 3
W 3 Quick Coupler 0 1 2 3
4 Spring Tester 0 1 2 3
L
TROUBLE SHOOTING
E IV
Menjelaskan pengetesan, penyetelan dan trouble shooting :
D 1 Oli bocor dari rod cylinder 0 1 2 3
G 2 Pergerakan rod cyl. tidak lancar / berat. 0 1 2 3
3 Hydraulic Low Power 0 1 2 3
E
TESTING, ADJUSTING
V
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Relief pressure 0 1 2 3
2 Safety Pressure 0 1 2 3
 INSPECTION (Visual check) - MEASUREMENT ( Dimension )
VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Check Valve 0 1 2 3
2 Main Relief Valve 0 1 2 3
3 Safety Valve with Suction Valve 0 1 2 3
4 Steering Relief Valve 0 1 2 3
5 Accumulator 0 1 2 3

REPAIR
VII
Menjelaskan prosedure repair :
1 Crack 0 1 2 3
2 Oil Leak 0 1 2 3
3 Spool Jammed 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Pressure Gauge 0 1 2 3
2 Torque Wrench 0 1 2 3
3 Quick Coupler 0 1 2 3
4 Spring Tester 0 1 2 3

TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 Oli bocor dari rod cylinder 0 1 2 3
2 Pergerakan rod cyl. tidak lancar / berat. 0 1 2 3
3 Hydraulic Low Power 0 1 2 3

S TESTING, ADJUSTING
III
K Melakukan / mengerjakan, Testing dan Adjusment
1 Relief pressure 0 1 2 3
I 2 Safety Pressure 0 1 2 3
L
L IV
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
Melakukan prosedure inspection - measurement dan reusable parts:
1 Check Valve 0 1 2 3
2 Main Relief Valve 0 1 2 3
3 Safety Valve with Suction Valve 0 1 2 3
4 Steering Relief Valve 0 1 2 3
5 Accumulator 0 1 2 3

REPAIR
V
Melakukan prosedure repair :
1 Crack 0 1 2 3
2 Oil Leak 0 1 2 3
3 Spool Jammed 0 1 2 3

Keterangan :
 Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
SSMENT SHEET

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 B' COMPETENCY ASSESSMENT SHEET
FORKLIFT
REPAIR
HYRAULIC CYLINDER
SUBJECT TINGKAT KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
8 Packing Rod 0 1 2 3
9 Ring Piston 0 1 2 3
10 Seal Dust 0 1 2 3
11 Piston Valve 0 1 2 3

TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Single / Double Acting Cylinder 0 1 2 3
2 Cylindricity 0 1 2 3
3 Clearance 0 1 2 3
4 Permissible Value 0 1 2 3
5 Standard Range 0 1 2 3
6 Roundness 0 1 2 3
7 Balancing 0 1 2 3
8 Thickness 0 1 2 3

TOOLS
K III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
N 1 Torque Wrench 0 1 2 3
2 Common Tools 0 1 2 3
O 3 Micrometer 0 1 2 3
W 4 Fernier Calipper 0 1 2 3

TROUBLE SHOOTING
L IV
Menjelaskan pengetesan, penyetelan dan trouble shooting :
E 1 Hydraulic Cylinder Leaking 0 1 2 3
D
TESTING, ADJUSTING
G V
Menjelaskan pengetesan, penyetelan dan trouble shooting :
E
L
E
D
G
E 1 Hydraulic Oil Level 0 1 2 3
2 Hydraulic Hose & Piping 0 1 2 3
3 Hydraulic Cylinder 0 1 2 3
4 Side Clearance Between Cylinder Mounting 0 1 2 3
5 Hydraulic Speed, Hydraulic Oil Leak 0 1 2 3
6 Hydraulic Drift 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
8 Packing Rod 0 1 2 3
9 Ring Piston 0 1 2 3
10 Seal Dust 0 1 2 3
11 Piston Valve 0 1 2 3

REPAIR
VII
Menjelaskan prosedure repair :
1 Oil Leak 0 1 2 3
2 Rod Bend 0 1 2 3
3 Housing Crack 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Torque Wrench 0 1 2 3
2 Common Tools 0 1 2 3
3 Micrometer 0 1 2 3
4 Fernier Calipper 0 1 2 3

TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 Hydraulic Cylinder Leaking 0 1 2 3

TESTING, ADJUSTING
III
Melakukan / mengerjakan, Testing dan Adjusment
1 Hydraulic Oil Level 0 1 2 3
2 Hydraulic Hose & Piping 0 1 2 3
3 Hydraulic Cylinder 0 1 2 3
4 Side Clearance Between Cylinder Mounting 0 1 2 3
S 5 Hydraulic Speed, Hydraulic Oil Leak 0 1 2 3
K 6 Hydraulic Drift 0 1 2 3
I
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
L IV
L
 S
K
I
L IV
Melakukan prosedure inspection - measurement dan reusable parts:
L 1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
8 Packing Rod 0 1 2 3
9 Ring Piston 0 1 2 3
10 Seal Dust 0 1 2 3
11 Piston Valve 0 1 2 3

REPAIR
V
Melakukan prosedure repair :
1 Oil Leak 0 1 2 3
2 Rod Bend 0 1 2 3
3 Housing Crack 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
SSMENT SHEET

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 B' COMPETENCY ASSESSMENT SHEET
FORKLIFT
REPAIR
RADIATOR AND COOLING
SUBJECT TINGKAT KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Radiator, engine cooling piping & connection 0 1 2 3
2 Radiator core 0 1 2 3
3 Radiator cap (pressure & vaccum valve) 0 1 2 3
4 Radiator fin 0 1 2 3
5 Upper tank 0 1 2 3
6 Lower Tank 0 1 2 3
7 Buffle plate 0 1 2 3
8 Water lever sensor 0 1 2 3
TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Boiling point 0 1 2 3
2 Fan belt tension 0 1 2 3
3 Overcooling 0 1 2 3
4 Overheating 0 1 2 3
TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
K 1 Multimeter 0 1 2 3
N 2 Radiator cap tester 0 1 2 3
3 Anemometer 0 1 2 3
O 4 Digital temperature gauge 0 1 2 3
W 5 Common tool 0 1 2 3
TROUBLE SHOOTING
IV
Menjelaskan pengetesan, penyetelan dan trouble shooting :
L 1 Water coolant overcooling 0 1 2 3
E 2 Water coolant overheating 0 1 2 3
D
TESTING, ADJUSTING
G V
Menjelaskan pengetesan, penyetelan dan trouble shooting :
E 1 Water coolant temperature 0 1 2 3
2 Radiator cap pressure 0 1 2 3
3 Fan belt tension (except with drive fan cooling motor) 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Radiator, engine cooling piping & connection 0 1 2 3
2 Radiator core 0 1 2 3
 3 Radiator cap (pressure & vaccum valve) 0 1 2 3
4 Radiator fin 0 1 2 3
5 Upper tank 0 1 2 3
6 Lower Tank 0 1 2 3
7 Buffle plate 0 1 2 3
8 Water lever sensor 0 1 2 3
9 Fan belt tension 0 1 2 3
REPAIR
VII
Menjelaskan prosedure repair :
1 Radiator fin clogged or bent 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common tool 0 1 2 3
2 Radiator cap tester 0 1 2 3
3 Anemometer 0 1 2 3
4 Digital temperature gauge 0 1 2 3
5 Multimeter 0 1 2 3

TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 Water coolant overcooling 0 1 2 3
2 Water coolant overheating 0 1 2 3

TESTING, ADJUSTING
III
Melakukan / mengerjakan, Testing dan Adjusment
S 1 Water coolant temperature 0 1 2 3
K 2 Radiator cap pressure 0 1 2 3
3 Fan belt tension (except with drive fan cooling motor) 0 1 2 3
I
L INSPECTION (Visual check) - MEASUREMENT ( Dimension )
IV
L Melakukan prosedure inspection - measurement dan reusable parts:
1 Radiator, engine cooling piping & connection 0 1 2 3
2 Radiator core 0 1 2 3
3 Radiator cap (pressure & vaccum valve) 0 1 2 3
4 Radiator fin 0 1 2 3
5 Upper tank 0 1 2 3
6 Lower Tank 0 1 2 3
7 Buffle plate 0 1 2 3
8 Water lever sensor 0 1 2 3
9 Fan belt tension 0 1 2 3

REPAIR
V
Melakukan prosedure repair :
1 Radiator fin clogged or bent 0 1 2 3
0 1 2 3

Keterangan :
 Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
SSMENT SHEET

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 B' COMPETENCY ASSESSMENT SHEET
FORKLIFT
REPAIR
ELECTRIC COMPONENT
SUBJECT TINGKAT KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Wiring harness 0 1 2 3
2 Battery rellay 0 1 2 3
3 Solenoid 0 1 2 3
4 Fusible link 0 1 2 3
5 Safety relay 0 1 2 3
6 Starting switch 0 1 2 3
7 Fuse 0 1 2 3
8 Pressure switch 0 1 2 3
9 Pressure Sensor 0 1 2 3
10 Limit switch 0 1 2 3
11 Level sensor 0 1 2 3
12 Speed sensor 0 1 2 3
13 Fuel control dial 0 1 2 3
14 Prolix Switch 0 1 2 3
15 Resistor for TVC valve 0 1 2 3
16 Diode 0 1 2 3
0 1 2 3
TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Circuit serie 0 1 2 3
2 Circuit paralel 0 1 2 3
3 Service code 0 1 2 3
4 Monitor code 0 1 2 3
5 Disconnection 0 1 2 3
6 Connect 0 1 2 3
7 Normaly open switch 0 1 2 3
8 Normaly closed switch 0 1 2 3
9 Short circuit 0 1 2 3
10 Open Circuit 0 1 2 3
11 Grounded 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Multi tester 0 1 2 3
K 2 Harnes checker 0 1 2 3
N 3 Electrical tools kit 0 1 2 3
4 System checker 0 1 2 3
O
W

L
K
N
O 5 Contact cleaner 0 1 2 3
W 6 Common Tools 0 1 2 3
7 Torqeu Wrench 0 1 2 3

L IV
TROUBLE SHOOTING
E Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Alternator function 0 1 2 3
D 2 Battery performance 0 1 2 3
G 3 Engine Speed Sensor 0 1 2 3
E 4 Lighting system 0 1 2 3
5 Relays function 0 1 2 3
6 Sensor and Monitors 0 1 2 3
7 Solenoid valve function 0 1 2 3
8 Starting motor function 0 1 2 3
9 Switches function 0 1 2 3

TESTING, ADJUSTING
V
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 All system of machine 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Wiring harness 0 1 2 3
2 Battery rellay 0 1 2 3
3 Solenoid 0 1 2 3
4 Fusible link 0 1 2 3
5 Safety relay 0 1 2 3
6 Starting switch 0 1 2 3
7 Fuse 0 1 2 3
8 Pressure switch 0 1 2 3
9 Pressure Sensor 0 1 2 3
10 Limit switch 0 1 2 3
11 Level sensor 0 1 2 3
12 Speed sensor 0 1 2 3
13 Fuel control dial 0 1 2 3
14 Prolix Switch 0 1 2 3
15 Resistor for TVC valve 0 1 2 3
16 Diode 0 1 2 3

REPAIR
VII
Menjelaskan prosedure repair :
1 Short circuit 0 1 2 3
2 Disconnection 0 1 2 3
3 Fuse Putus 0 1 2 3
4 System Error 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
 1 Multi tester 0 1 2 3
2 Harnes checker 0 1 2 3
3 Electrical tools kit 0 1 2 3
4 System checker 0 1 2 3
5 Contact cleaner 0 1 2 3
6 Common Tools 0 1 2 3
7 Torqeu Wrench 0 1 2 3

TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 Alternator function 0 1 2 3
2 Battery performance 0 1 2 3
3 Engine Speed Sensor 0 1 2 3
4 Lighting system 0 1 2 3
5 Relays function 0 1 2 3
6 Sensor and Monitors 0 1 2 3
7 Solenoid valve function 0 1 2 3
8 Starting motor function 0 1 2 3
9 Switches function 0 1 2 3
0 1 2 3
TESTING, ADJUSTING
S III
Melakukan / mengerjakan, Testing dan Adjusment
K 1 All system of machine 0 1 2 3
0 1 2 3
I
L IV
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
L 1
Melakukan prosedure inspection - measurement dan reusable parts:
Wiring harness 0 1 2 3
2 Battery rellay 0 1 2 3
3 Solenoid 0 1 2 3
4 Fusible link 0 1 2 3
5 Safety relay 0 1 2 3
6 Starting switch 0 1 2 3
7 Fuse 0 1 2 3
8 Pressure switch 0 1 2 3
9 Pressure Sensor 0 1 2 3
10 Limit switch 0 1 2 3
11 Level sensor 0 1 2 3
12 Speed sensor 0 1 2 3
13 Fuel control dial 0 1 2 3
14 Prolix Switch 0 1 2 3
15 Resistor for TVC valve 0 1 2 3
16 Diode 0 1 2 3

REPAIR
V
Melakukan prosedure repair :
1 Short circuit 0 1 2 3
2 Disconnection 0 1 2 3
3 Fuse Putus 0 1 2 3
 4 System Error 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
Membuat laporan berikut ini
E 1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO)
4 Technical Service Report (TSR)
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
SSMENT SHEET

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 B' COMPETENCY ASSESSMENT SHEET
FORKLIFT
REPAIR
TURBO CHARGE
SUBJECT TINGKAT KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Blower impeller 0 1 2 3
2 V-Band 0 1 2 3
3 Difuser Plate 0 1 2 3
4 Center housing 0 1 2 3
5 Shroud 0 1 2 3
6 Turbin impeller 0 1 2 3
7 Seal ring 0 1 2 3
8 Thrust metal 0 1 2 3
9 Journal bearing 0 1 2 3
10 Cooling water 0 1 2 3
TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Axial play 0 1 2 3
2 Radial play 0 1 2 3
3 Press - Fit 0 1 2 3
4 Repair Limit 0 1 2 3
5 Standard size 0 1 2 3
6 Standard Range 0 1 2 3
7 Tolerance 0 1 2 3
8 Clearance 0 1 2 3
9 Balancing 0 1 2 3
K III
TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
N 1 Inside Micrometer (Bore Gauge) 0 1 2 3
O 2 Outside Micrometer 0 1 2 3
3 Magnetic base 0 1 2 3
W 4 Dial Indicator 0 1 2 3
5 Feeler Gauge 0 1 2 3
L 6 Torque wrench 0 1 2 3
TROUBLE SHOOTING
E IV
Menjelaskan pengetesan, penyetelan dan trouble shooting :
D 1 Oil Leak 0 1 2 3
G
TESTING, ADJUSTING
E V
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Blower impeller clerance to housing 0 1 2 3
D
G
E
2 Turbin impeller clearance to housing 0 1 2 3
3 Axial play 0 1 2 3
4 Radial play 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Blower impeller 0 1 2 3
2 V-Band 0 1 2 3
3 Difuser Plate 0 1 2 3
4 Center housing 0 1 2 3
5 Shroud 0 1 2 3
6 Turbin impeller 0 1 2 3
7 Seal ring 0 1 2 3
8 Thrust metal 0 1 2 3
9 Journal bearing 0 1 2 3

REPAIR
VII
Menjelaskan prosedure repair :
1 Oli bocor ke Exhaust 0 1 2 3
2 Oli bocor ke Intake 0 1 2 3
3 End ply besar 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Inside Micrometer (Bore Gauge) 0 1 2 3
2 Outside Micrometer 0 1 2 3
3 Magnetic base 0 1 2 3
4 Dial Indicator 0 1 2 3
5 Feeler Gauge 0 1 2 3
6 Torque wrench 0 1 2 3

TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 Oil Leak 0 1 2 3

TESTING, ADJUSTING
III
Melakukan / mengerjakan, Testing dan Adjusment
1 Blower impeller clerance to housing 0 1 2 3
2 Turbin impeller clearance to housing 0 1 2 3
3 Axial play 0 1 2 3
4 Radial play 0 1 2 3
S
K INSPECTION (Visual check) - MEASUREMENT ( Dimension )
IV
I Melakukan prosedure inspection - measurement dan reusable parts:
1 Blower impeller 0 1 2 3
L 2 V-Band 0 1 2 3
L 3 Difuser Plate 0 1 2 3
4 Center housing 0 1 2 3
 K
I
L
L
5 Shroud 0 1 2 3
6 Turbin impeller 0 1 2 3
7 Seal ring 0 1 2 3
8 Thrust metal 0 1 2 3
9 Journal bearing 0 1 2 3

REPAIR
V
Melakukan prosedure repair :
1 Blower impeller 0 1 2 3
2 V-Band 0 1 2 3
3 Difuser Plate 0 1 2 3
4 Center housing 0 1 2 3
5 Shroud 0 1 2 3
6 Turbin impeller 0 1 2 3
7 Seal ring 0 1 2 3
8 Thrust metal 0 1 2 3
9 Journal bearing 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
SSMENT SHEET

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 B' COMPETENCY ASSESSMENT SHEET
FORKLIFT
REPAIR
ALTENATOR
SUBJECT TINGKAT KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Alternator Schematic Diagram 0 1 2 3
2 Charging System Diagram 0 1 2 3
3 Regulator 0 1 2 3
4 Alternator Mounting 0 1 2 3
5 Rod Adjuster 0 1 2 3

TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Grounding 0 1 2 3
2 Short circuit 0 1 2 3
3 Resistance 0 1 2 3
4 Series Circuit 0 1 2 3
5 Parallel Circuit 0 1 2 3
K
N III
TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
O 1 Common Tools 0 1 2 3
W 2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3

L TROUBLE SHOOTING
IV
E Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Charging Lamp Flashing 0 1 2 3
D
G TESTING, ADJUSTING
V
E Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 "B" & "E" Value out of standart 0 1 2 3
2 "R" & "E" Value out of standart 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Alternator Schematic Diagram 0 1 2 3
2 Charging System Diagram 0 1 2 3
3 Regulator 0 1 2 3
4 Alternator Mounting 0 1 2 3
5 Rod Adjuster 0 1 2 3
 REPAIR
VII
Menjelaskan prosedure repair :
1 Alternator Lost of Voltage 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 Charging Lamp Flashing 0 1 2 3
0 1 2 3
TESTING, ADJUSTING
S III
Melakukan / mengerjakan, Testing dan Adjusment
K 1 "B" & "E" Value out of standart 0 1 2 3
2 "R" & "E" Value out of standart 0 1 2 3
I 0 1 2 3
L INSPECTION (Visual check) - MEASUREMENT ( Dimension )
IV
L Melakukan prosedure inspection - measurement dan reusable parts:
1 Alternator Schematic Diagram 0 1 2 3
2 Charging System Diagram 0 1 2 3
3 Regulator 0 1 2 3
4 Alternator Mounting 0 1 2 3
5 Rod Adjuster 0 1 2 3
0 1 2 3
REPAIR
V
Melakukan prosedure repair :
1 Alternator Lost of Voltage 0 1 2 3
0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET

NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
 B' COMPETENCY ASSESSMENT SHEET
FORKLIFT
REPAIR
STARTING MOTOR
SUBJECT TINGKAT KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Wiring Diagram Starting System 0 1 2 3
2 Motor System 0 1 2 3
3 Safety relay 0 1 2 3
4 Magnetic switch / Solenoid 0 1 2 3

TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Grounding 0 1 2 3
2 Short circuit 0 1 2 3
3 Resistance 0 1 2 3
4 Single & Multy wire Core 0 1 2 3
5 Wire Colour Code 0 1 2 3
6 Kaidah tangan kanan & kiri ( Hukum Flemming ) 0 1 2 3
K 7 Voltage Drop 0 1 2 3
N
O III
TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
W 1 Common Tools 0 1 2 3
2 Multimeter 0 1 2 3
L 3 Electric Tools Kit 0 1 2 3

E TROUBLE SHOOTING
IV
D Menjelaskan pengetesan, penyetelan dan trouble shooting :
G 1 Starting Motor Damage 0 1 2 3

E TESTING, ADJUSTING
V
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Starting Motor Can't Turning 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Wiring Diagram Starting System 0 1 2 3
2 Motor System 0 1 2 3
3 Safety relay 0 1 2 3
4 Magnetic switch / Solenoid 0 1 2 3
 REPAIR
VII
Menjelaskan prosedure repair :
1 Starting Motor Can't Turning 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3

TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 Starting Motor Damage 0 1 2 3
S
TESTING, ADJUSTING
K III
Melakukan / mengerjakan, Testing dan Adjusment
I 1 Starting Motor Can't Turning 0 1 2 3
L
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
L IV
Melakukan prosedure inspection - measurement dan reusable parts:
1 Wiring Diagram Starting System 0 1 2 3
2 Motor System 0 1 2 3
3 Safety relay 0 1 2 3
4 Magnetic switch / Solenoid 0 1 2 3

REPAIR
V
Melakukan prosedure repair :
1 Starting Motor Can't Turning 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
SSMENT SHEET

NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :