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IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 56, NO.

2, MARCH/APRIL 2020 1563

A Generalized Switch Fault Diagnosis for Cascaded


H-Bridge Multilevel Inverters Using Mean
Voltage Prediction
Anjali Anand , Member, IEEE, Akhil Vinayak B , Student Member, IEEE, Nithin Raj , Member, IEEE,
Jagadanand G, Member, IEEE, and Saly George , Member, IEEE

Abstract—A cascaded H-bridge multilevel inverter is an in- systems owing to their high-quality voltage output using
dispensable part of high-power industrial drives. The multilevel switches having lesser ratings. A cascaded H-bridge (CHB)
inverters have an increased chance of switch fault as a conse- MLI, which is popular among MLIs, is a prospective component
quence of a considerably large number of semiconductor switches
associated in the power conversion. A quick and precise fault in high-power medium-voltage industrial and large automotive
detection–isolation strategy improves the system reliability as well drives due to its modularity and fault ride-through capabil-
as reduces the shutdown time of the drive. This article presents ity [1]. Since MLIs incorporate a large number of semicon-
a novel generalized open-switch fault-diagnostic approach for an ductor switches to derive high-quality output power, the cen-
N -level cascaded H-bridge multilevel inverter. In this detection tral dilemma with them is the elevated probability of switch
technique, half-cycle mean values of bridge voltages, which are
calculated for positive and negative half cycles individually, are failure [2], and it was reported that these switch faults are
used as fault identification features. These means under open- responsible for nearly one-third of total failures in converter
switch fault are predicted from the reference half-cycle means and systems [3]. The switch faults, in general, can be classified
compared with those measured values to locate the open-switch as open-switch fault (OSF) and short-switch fault (SSF). The
fault. This quick detection scheme can identify the faulty switch former one does not always lead to the complete halt of the
within one fundamental period of output voltage for the cascaded
inverters having different number of voltage levels. The computa- drive, and not so critical as SSF, mostly these faults remain in
tion requirement is minimum, since this approach does not need the system undetected for a long time and may cause secondary
complex calculations or domain transformations. This strategy faults and complete shutdown of the system [4]. The downtime of
can efficiently locate the faulty switch of the cascaded inverter crucial drive systems must be avoided to improve plant reliability
working with various level-shifted pulsewidth modulation schemes, and to minimize the maintenance and production cost. Hence, a
different loading conditions, modulation indexes, and switching
frequencies. The potency of the fault classification algorithm is dedicated switch fault diagnostic system, which can quickly and
verified through simulation and experimentation. efficiently identify the location of switch fault, is a mandatory
Index Terms—Cascaded H-bridge multilevel inverter (CHB element in MLI-fed drives [3]. This fault detection system
MLI), fault detection, half-cycle mean voltage (HCMV), level- can assure continuous functioning of the drive by avoiding the
shifted pulse width modulation (LS PWM), open-switch fault. unwanted operating conditions, which arise due to the presence
I. INTRODUCTION of switch faults.
Many techniques for condition monitoring and switch fault
ULTILEVEL inverters (MLIs) have now become
M a favorite choice in high-power dc–ac conversion
classification of MLI have been proposed in recent years.
Different classifier algorithms, heuristic methods, and statisti-
cal feature optimization techniques, which are developed for
Manuscript received June 5, 2019; revised September 1, 2019 and October
22, 2019; accepted November 18, 2019. Date of publication December 12, other applications, were utilized for switch fault detection in
2019; date of current version March 17, 2020. Paper 2019-IPCC-0618.R2, the CHB MLI [5]–[9]. These methods have larger compu-
presented at the 2018 IEEE Power Electronics, Drives and Energy Systems
Conference, Chennai, India, Dec. 18–21, and approved for publication in the
tational complexity and need intensive training requirements
IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the Industrial Power for the classifier, which leads to larger detection time. The
Converter Committee of the IEEE Industry Applications Society. This work hardware implementation of these schemes demands advanced
was supported by Technical Enhancement of R&D and Institutional Consul-
tancy Activities of TEQIP phase II at National Institute of Technology Calicut
processors. In [9], an OSF diagnosis in the CHB MLI us-
(NITC/TEQIP-II/R&D/2014 dated 16-08-2016). (Corresponding author: Anjali ing fast Fourier transform–principal component rearrangement–
Anand.) backpropagation neural network is suggested. This scheme re-
A. Anand, A. Vinayak B, Jagadanand G, and S. George are with the De-
partment of Electrical Engineering, National Institute of Technology Calicut,
quires nearly two fundamental periods to detect the fault due to
Kozhikode 673601, India (e-mail: anjalianandk89@gmail.com; vinayakakhil@ its intensive computation steps involving complex matrix oper-
gmail.com; jagadanand@nitc.ac.in; saly@nitc.ac.in). ations. An artificial-neural-network-based detection scheme for
N. Raj was with the Department of Electrical Engineering, National Institute
of Technology Calicut, Kozhikode 673601, India. He is now with L&T Tech-
an asymmetric CHB MLI using the output voltage is discussed
nology Services, Bangalore 560001, India (e-mail: nithinrmu@gmail.com). in [10]. This method is not suitable for the symmetric CHB MLI,
Color versions of one or more of the figures in this article are available online since it fails to accurately separate the location of the OSF within
at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TIA.2019.2959540
a bridge for the symmetric inverter.
0093-9994 © 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See https://www.ieee.org/publications/rights/index.html for more information.

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1564 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 56, NO. 2, MARCH/APRIL 2020

A fault detection scheme based on frequency-domain anal-


ysis, which can discriminate between faults and transients, is
proposed in [11]. However, this method needs a dedicated
complex filtering circuit, and the phase angle oscillations at a
higher number of output voltage levels decline the efficiency of
the classifier. In [12], an OSF detection scheme for the CHB
MLI with asymmetric zero-voltage switching using the slope of
fault current is presented. This method, which is only applicable
to the CHB MLI with rotating carrier pulsewidth modulation
(PWM), needs m cycles to detect the OSF in an inverter with m
number of H-bridges. The diagnostic strategy suggested in [13]
uses an instantaneous voltage error for fault identification, and
classification is done by modifying the switching sequences.
This method needs the status of switching states, as well as
current directions, for the classification, and fault verification
is necessary to confirm the fault position. The OSF detection
strategies with bridge voltages as input parameters are proposed
for the CHB MLI in [14] and [15]. The faulty switch in a Fig. 1. Single leg of a three-phase N -level CHB MLI with m H-bridges.
five-level CHB MLI working with the modified phase dispo-
sition (PD) PWM scheme is identified in [14] by the variation number of levels at output voltage under various operating
in measured normalized half-cycle mean values. The scheme conditions. This scheme can locate multiple OSFs at different
suggested in [15] uses mean voltages for fault identification and bridges. The identification of the OSF location is the first step for
is verified only for the CHB MLI working with PD PWM. the fault-tolerant operation of the inverter-fed drive, and then,
A fault diagnosis scheme for the OSF in insulated-gate bipolar the resilient functioning of the drive can be ensured by suitable
transistors (IGBTs) and clamping diodes of a neutral point modification of the PWM strategy without using any redundant
clamped (NPC) MLI is suggested in [16]. This approach requires switches. The proposed scheme initiates this fault ride-through
reactive power injection for fault classification in switches; operation of the inverter under the fault condition with the fast
hence, it can be applied for grid-connected systems. A diag- identification of the faulty switch.
nostic scheme based on variations in neutral point current of
a T-type MLI is proposed in [17], which requires lookup table II. CASCADED H-BRIDGE MULTILEVEL INVERTER
and status of the current switching state for fault classification. A
fault-tolerant scheme for a flying capacitor (FC) MLI is proposed A. System Description
in [18], where the knowledge about the charging state of the ca- The CHB MLI is constituted by a series combination of
pacitor and switching states is utilized for fault localization. The H-bridges and low-voltage input dc sources. The switches are
OSF detection in IGBTs of a fault-tolerant hybrid FC-NPC con- controlled by various multilevel PWM schemes to generate a
verter is addressed in [19], and this strategy uses a logic-based stepped output voltage with lesser total harmonic distortion.
detection module with phase voltage as input. Two detection Fig. 1 shows a single leg of a general three-phase N -level CHB
methods for the OSF in clamping diodes of the NPC MLI are MLI with m H-bridge cells at each phase. An xth H-bridge HB-x
proposed in [20]. As the number of levels of output voltage is constituted by two complementary switch pairs, Spx1 /Spx3
increases, the fault feature extraction becomes difficult due to and Spx2 /Spx4 , where x and p denote the order of the H-bridge
short conduction time of each diode. In [21], the rate of change and the phase of the inverter, respectively. Vp indicates the
of current residual is utilized to achieve the OSF detection in the phase output voltage, and V1 , V2 , . . . , Vx , . . . , Vm are the bridge
NPC MLI. A fuzzy-based fault classifier is suggested in [22] voltages of HB-1 to HB-m, respectively. Here, a symmetric
for the OSF in the voltage-source-inverter-fed PMSM drive CHB MLI with input dc sources having equal magnitude Vdc
has a longer detection time. Even though different approaches is considered.
in [16]–[22] are developed for other MLI topologies, they cannot Commonly used carrier-based PWM schemes for MLIs are
be directly applied to detect the OSF in the CHB MLI. LS PWM and phase-shifted PWM (PS PWM). The advantages
In this article, a quick and efficient OSF detection scheme of LS PWM over PS PWM are lower input current and output
with minimum computational requirements is proposed for an voltage distortions. The various classes of LS PWM schemes
N -level CHB MLI. This generalized OSF diagnosis approach is include PD PWM, phase opposite disposition (POD) PWM,
valid for an N -level symmetric CHB MLI controlled by various and alternate phase opposite disposition (APOD) PWM. These
PWM schemes with unequal dc source utilization, including control strategies generate slightly different output waveforms,
level-shifted PWM (LS PWM). This method can detect the fault which reflect as a variation in their harmonic spectra. In this
within one fundamental period of output voltage using half-cycle article, IGBTs of the CHB MLI are controlled by LS PWM
mean voltages (HCMVs), which has been derived from bridge schemes, and the switching states used to obtain different levels
output voltages. The validity of the proposed detection strategy of output voltage are listed in Table I. The input source utilization
is tested through simulation and verified with experimentation is not equal for inverter employing LS PWM, and HB-x conducts
on the CHB MLI working with LS PWM schemes for different for more duration than HB-(x − 1).

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ANAND et al.: GENERALIZED SWITCH FAULT DIAGNOSIS FOR CASCADED H-BRIDGE MLIs USING MEAN VOLTAGE PREDICTION 1565

TABLE I
SWITCHING STATES FOR FIVE-, SEVEN-, AND NINE-LEVEL CASCADED INVERTERS

B. Cascaded Inverter Under OSF


The primary sources of failure in an inverter are semicon-
ductor switches and their drive systems [23]. Since N -level
multilevel works with 2 (N − 1) controllable switches, the prob-
ability of switch fault is boosted in these inverters. The frequency
of occurrence of the OSF in these inverters is significantly
higher than other defects, even though it is less than that of
the SSF. Most of the drive systems have in-built SSF detection
facilities due to the highly detrimental consequences of this fault,
and ultrafast isolation of the SSF is included in present-day
drive systems. The OSF may emerge in a converter system
because of opened IGBTs or diodes, gate driver malfunction,
gate–controller circuit failure, temperature stresses, and ruptures
due to short circuits [15]. Load–torque oscillations, derating in
output power of the drive, and overloading of other switches are
some of immediate consequences of open fault. The OSF in the
inverter will be usually unrecognized by fuses or conventional
relay protection schemes. This fault results in additional stresses
for other healthy switches [10], and eventually, the OSF leads
to the development of a short-circuit fault in other switches due
to power cycling. Open faults are barely diagnosed in real time;
hence, commonly, they lead to secondary faults. Hence, it is
recommended to integrate a dedicated diagnostic strategy for the
OSF in control systems associated with the critical inverter-fed
drives. In this article, the single-switch OSF due to gate driver
failure, which is the most common type of OSF in converters
[24], is considered. The OSF is created in a three-phase CHB
MLI by disabling the corresponding gate pulse. The output
voltages of R-phase in a seven-level CHB MLI working with
PD PWM and having an load of R = 200 Ω and L = 20 mH for
all possible single OSF conditions are demonstrated in Figs. 2
and 3. A modulation index (MI) of unity and carrier switching
frequency (fs ) of 2 kHz are considered for the experimentation.
The no-fault bridge voltages and output phase voltage are given
in Fig. 2(a). In Fig. 3, the OSF at switches of diagonal positions
in HB-3 results in a similar pattern for the bridge voltage V3 ,
whereas the OSF in other bridges creates a distinct distortion for
the corresponding bridge voltage, as shown in Fig. 2. The same
observation is valid for the CHB MLI working with POD and Fig. 2. Voltages and current of a three-phase seven-level CHB MLI under
(a) no-fault condition and OSF at (b) SR11 , (c) SR12 , (d) SR13 , (e) SR14 ,
APOD PWM schemes. These voltage patterns can be utilized (f) SR21 , (g) SR22 , (h) SR23 , and (i) SR24 .
for the identification of a faulty switch.

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1566 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 56, NO. 2, MARCH/APRIL 2020

TABLE II
COEFFICIENTS FOR HCMV REFERENCE CALCULATION

TABLE III
COMPARISON OF MEASURED AND PREDETERMINED REFERENCE HCMV
VALUES FOR A FIVE-LEVEL CHB MLI AT VARIOUS MIS

Fig. 3. Voltages and current of a seven-level CHB MLI under the OSF at
(a) SR31 , (b) SR32 , (c) SR33 , and (d) SR34 .

III. PROPOSED OSF DIAGNOSIS SCHEME


The proposed OSF diagnosis scheme is based on waveform
distortions appearing in the output voltage under the OSF. The
OSF at upper switches (Spx1 /Spx2 ) results in clipping of the
bridge voltage for the corresponding conducting half cycle. The
OSF at a lower switch Spx4 reflects as a negative dc offset in
Vx for a positive half cycle, while an opened Spx3 produces
a positive dc offset in Vx during a negative half cycle. These
distortions, which are less dependent on load variations, are
quantified using mean values and utilized to locate the faulty
switch within a bridge [15].
In the proposed detection scheme, the mean values of the
measured bridge voltages are calculated for positive and negative under normal (no-fault) operations. This single reference mean
half cycles, and these HCMV values are selected as the fault is denoted as Mx(ref) and Mx(ref) = |MxP (ref) | = |MxN (ref) |.
detection feature. Under the presence of OSF in a bridge, HCMV In an N -level CHB MLI, Mx(ref) values for different bridges
values of voltage across the corresponding bridge alone change, can be predetermined using (3) for various numbers of levels in
and these variations are unique for a particular switch. The output voltages, and these predicted values are represented as
output voltages across H-bridges (Vx ) are taken for analysis, Mx(ref)c . The coefficients (A, B, C, and D) in (3) are valid for
and HCMVs are calculated for positive and negative half cycles, all operating condition of the CHB MLI, and their magnitudes
respectively, as MxP and MxN using are listed in Table II
 

n Mx(ref)c = A(MI)2 + B(MI) + C × Vdc . (3)
MxP = Vx [i] (1)
i=1 Equation (3) is derived through curve-fitting methods using
simulation and hardware data under different MIs after nor-

2n
malizing with input dc source voltage. Mx(ref)c values in (3)
MxN = Vx [i] (2)
i=n+1
are calculated for a particular dc input Vdc , which is a design
parameter of the inverter. The input data used for curve fitting
where x ∈ 1, 2, . . . , m, and 2n is the total number of samples and the testing data used for verification are given in Table III.
in one cycle of acquired bridge voltages. The coefficients for the five-level inverter in Table II are derived
MxP and MxN , which are calculated from the acquired bridge using this data input, and the calculated reference mean values
voltages during normal operation of the CHB MLI, are consid- are compared with the input data. The error between calculated
ered as the reference HCMVs and are denoted as MxP (ref) and and measured reference HCMV values for HB-1 and HB-2 are
MxN (ref) , respectively. These reference means are the functions denoted as δM1 and δM2 , respectively. These are quite small
of the selected MI, input dc voltage, and the number of output indicating the accuracy of (3) for a five-level CHB MLI under
voltage levels of the CHB MLI. Usually, MxN (ref) = −MxP (ref) ; various MIs. The predetermined reference means using (3) and
hence, a single value of the HCMV is sufficient for a bridge the measured reference HCMVs for a nine-level CHB MLI

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ANAND et al.: GENERALIZED SWITCH FAULT DIAGNOSIS FOR CASCADED H-BRIDGE MLIs USING MEAN VOLTAGE PREDICTION 1567

TABLE IV
COMPARISON OF MEASURED AND PREDETERMINED REFERENCE HCMV VALUES FOR A NINE-LEVEL CHB MLI AT VARIOUS MIS

Fig. 4. HCMVs under a healthy operation of the CHB MLI with various levels
of output voltage (MI = 1, fs = 10 kHz, load R = 100 Ω, and L = 20 mH).
Fig. 5. Schematic diagram of opened switches and affected HCMV of an
N -level CHB MLI.

are given in Table IV. The comparison of values from this TABLE V
table shows that the error between these reference values is AFFECTED OUTPUT VOLTAGE LEVELS UNDER OSF AT Spx1 /Spx4 FOR AN
negligible for a nine-level CHB MLI with different MIs. Mx(ref) N -LEVEL CHB MLI WITH m BRIDGES
and Mx(ref)c are plotted in Fig. 4 for a different number of
output voltage levels, and these values are found to be in close
correlation. Since bridge voltages are independent of loading of
the inverter under healthy condition, the reference values will not
change with the variation in the applied load. Hence, Mx(ref)c
are valid for different loading conditions of the CHB MLI. These
predicted HCMV references are independent of fs used for the
inverter.
A three-phase N -level symmetric CHB MLI with input dc
sources of magnitude Vdc generates the rated output voltage
under unity MI. When the magnitude of dc sources is varied to
Vdc1 , the new reference HCMV values, Mx(ref)c1 , can be derived the HCMV value (MaP or MaN ) under the OSF is zero for a
from Mx(ref)c values using pair of switches in this particular bridge. Hence, for this bridge,
Vdc1 the switch fault position can only be identified as pairs, i.e.,
Mx(ref)c1 = Mx(ref)c × . (4) Spa1 /Spa4 and Spa2 /Spa3 . For a CHB MLI controlled by the
Vdc
switching states as in Table I, the mth bridge (HB-m) has the
In a general CHB MLI working with LS PWM, the input maximum dc source utilization, i.e., a = m. The OSF at lower
source utilization is unequal, and the bridge with highest conduc- switches Spx4 or Spx3 (x = a) reflects as a change in magnitude
tion time (or dc source power utilization) under normal operation and sign of MxP and MxN , respectively. The schematic diagram
is denoted as HB-a in this article. Under normal operation, MxP of the failed switches and the corresponding affected HCMV
and MxN are positive and negative values, respectively. The values is shown in Fig. 5. The switches that conduct for a positive
OSF at upper switches Spx1 or Spx2 of HB-x in an N -level half cycle are marked in red, and those conduct in a negative half
CHB MLI is indicated by a nearly zero value for MxP and cycle are drawn in blue.
MxN , respectively. The OSF at HB-a results in a similar output Table V shows the affected output voltage levels when a
voltage pattern for the diagonally opposite switch positions, and particular switch, which conducts for a positive half-cycle,

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1568 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 56, NO. 2, MARCH/APRIL 2020

fails. The detailed analysis indicates that for the mth H-bridge,
which has the maximum conduction time, the OSF at Spm1 and
Spm4 affects similarly except that the OSF at Spm4 produces
an additional distortion at 0Vdc . The distortion at zero voltage
will not be visible in the output bridge voltage. Hence, the OSF
at Spm1 and Spm4 results in similar distortions at the bridge
voltage Vm . Except this bridge, bridge voltages under the OSF
at all other positive conducting switches are visibly different.
This observation can be justified with in Figs. 2 and 3. A faulty
switch is located accurately for the remaining bridges from HB-1
to HB-(m-1), while the opened switch in HB-m is detected as
pairs.
The value of affected HCMV (MxP and MxN ) under OSF
at lower switches for HB-x can be predetermined from the no-
fault HCMV values, and these predicted HCMV under OSF
for positive and negative half cycles are denoted as MxP,e , and
MxN,e , respectively,
MxP,e = MxP (ref) − MaP (ref) (5)
MxN,e = MxN (ref) − MaN (ref) (6)
where MaP (ref) and MaN (ref) are HCMVs under normal op-
eration of HB-a. MxP (ref) and MxN (ref) can be replaced by
Mx(ref)c and -Mx(ref)c , respectively, without compromising the
detection accuracy, since the error between Mx(ref)c and Mx(ref)
is negligibly small.
The proposed detection strategy is detailed as a flowchart
in Fig. 6. MxP and MxN are calculated from measured
bridge voltages of the CHB MLI, and these values are equal
to the corresponding references MxP (ref) (or Mx(ref)c ) and
MxN (ref) (or −Mx(ref)c ), respectively, under normal operation.
A nearly zero value of the HCMV is expected for OSF at upper
switches; hence, a comparison between the normalized mea-
sured HCMV (MxP % /MxN % ) in percentage and the low-value
threshold (Mth ) is used for fault identification in upper switches.
The OSF at Spx1 (Spx2 ) is indicated by MxP % (MxN % ) value,
which is less than Mth .
The fault at Spm4 /Spm3 is identified when MmP % /MmN % is
smaller than Mth . The error between expected and measured
HCMVs under the OSF is determined for locating the fault
at lower switches with x = 1, 2, 3, . . .(m − 1). This error for
the positive and negative half cycles is calculated as δMxP Fig. 6. Proposed fault diagnosis strategy for an N -level CHB MLI.
and δMxN , respectively, using (7) and (8). δMxP and δMxN
are compared with a threshold value (δMth ) to identify the
fault at Spx3 and Spx4 respectively. When δMxP (δMxN ) is IV. RESULTS AND DISCUSSION
less than δMth , an OSF at Spx4 (Spx3 ) is detected. δMth is
A three-phase CHB MLI with a different number of levels
usually smaller than Mth , since the error between predicted and
at the output voltage, which is controlled by LS PWM control
measured HCMV values is negligibly small. The OSF can be
schemes, is considered for the analysis. The OSF is introduced to
traced up to the individual switch in all bridges using HCMV
the system by disabling the gate pulses, and the dc input voltage
except for a single-bridge HB-a, where the fault positions are
is kept constant at a magnitude, which generates the rated phase
identified as pairs of switches
voltage of 230 Vrms at the output of a healthy N -level CHB MLI
δMxP = MxP,e − MxP (7) under unity MI. The behavior of five-, seven-, and nine-level
CHB MLIs with various RL loads working under different MIs
δMxN = MxN,e − MxN (8)
with the OSF is studied with simulation and experimentation.
where MxP,e and MxN,e are the predicted HCMVs from ref- The experimental setup of a three-phase CHB MLI used in this
erence values, and MxP and MxN are the calculated HCMVs article is shown in Fig. 7. The inverter is controlled using field-
from the real-time acquisition of bridge voltages under the OSF. programmable gate array (FPGA) XC6SLX25, and H-bridges

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ANAND et al.: GENERALIZED SWITCH FAULT DIAGNOSIS FOR CASCADED H-BRIDGE MLIs USING MEAN VOLTAGE PREDICTION 1569

Fig. 7. Hardware implementation of the three-phase CHB MLI.

Fig. 8. Output voltages and half-cycle pulse of a five-level CHB MLI under Fig. 9. HCMVs of the five-level CHB MLI with RL load (200 Ω and 50 mH)
healthy operation (MI = 0.8, fs = 2 kHz, load R = 200 Ω, and L = 5 mH and under the OSF from (a) simulation and (b) hardware (fs = 2 kHz, MI = 1, POD
PD PWM). PWM).

are realized by SKM50GB063D IGBT Modules with SKYPER


32 R driver. The bridge voltages are acquired using the LV-
25P transducer and the NI PCI-6251 data acquisition card. The
half-cycle voltages for different phases are obtained from the
acquired bridge voltages using half-cycle pulses, and HCMV
values are calculated under various operating conditions. The
half cycle pulses are derived from the reference sinusoidal wave
used in the PWM pulse generation. The synchronized half-cycle
pulses (VR(pulse) ) and output voltages of R-phase in a five-level
CHB MLI are shown in Fig. 8.
The HCMV value of a five-level CHB MLI under the OSF at
different switch positions in R-phase is given in Fig. 9 . These
Fig. 10. HCMVs of nine-level CHB MLI from simulation and experimentation
means were calculated from the bridge voltages under fault under OSF (MI = 1, fs = 2 kHz, load R = 100 Ω, and L = 20 mH, PD PWM).
conditions in simulation and plotted along with the HCMV value
computed from real-time voltages. A single value of HCMV is
affected by the OSF depending on the fault position, and this The proposed HCMV prediction method is checked with
particular mean can be used as a fault identifier. The simulation, simulation and verified using hardware results in a nine-level
as well as experimentation, follows the same deviation in the CHB MLI. In Fig. 10, HCMV values under the OSF are cal-
HCMV under the OSF. HB-2 is having the highest conduction culated from measured bridge voltages using (1) and (2), and
time in this five-level inverter, and the OSF at Sp21 or Sp24 plotted along predicted HCMV values determined using (5) and
generates a similar MxP value, as discussed in Section III. (6). The predetermined HCMVs from the reference voltages
HCMV values of a seven-level CHB MLI with various MI are in close range with the measured HCMV under the OSF,
under healthy and OSF conditions obtained from simulation and and the anticipated HCMVs are, hence, used for the real-time
hardware are tabulated in Tables VI and VII, respectively. The implementation. In Fig. 11, MxP (ref) under normal operation
minimum value of MI, which is applied to obtain seven levels and MxP under the OSF at SRx4 for a nine-level CHB MLI
at the output voltage of the inverter under consideration, is 0.67, with different MIs are plotted. M1P (ref) is sharply increasing
hence; 0.7 is selected as the minimum MI value for analysis in with increment in the MI, while M4P (ref) is nearly stable under
the seven-level CHB MLI. The MxP (ref)c values are calculated various MIs. M4P is not shown in Fig. 11, since this value is
using (3) and Table II. zero under the OSF at SR44 .

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1570 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 56, NO. 2, MARCH/APRIL 2020

TABLE VI
SIMULATION RESULTS: MEASURED AND EXPECTED HCMVS OF A SEVEN-LEVEL CHB MLI UNDER OSF (fs = 2 kHz, LOAD R = 100 Ω, AND
L = 20 mH, PD PWM)

TABLE VII
HARDWARE RESULTS: MEASURED AND EXPECTED HCMVS OF A SEVEN-LEVEL CHB MLI UNDER OSF (fs = 2 kHz, LOAD R = 100 Ω, AND
L = 20 mH, PD PWM)

The following observations can be derived from Figs. 9–11


and Tables VI and VII.
1) The dc source utilization in the CHB MLI with LS PWM is
unequal, and consequently, the magnitude of the HCMV
is different for various bridges under normal operation.
The highest HCMV at a particular MI under the no-fault
condition is for HB-m because of its highest conduction
time (or dc source utilization).
2) As the MI increases, the HCMV also increases for all
bridges during normal operation. This increment in ref-
erence means is more in bridges with lower conduction
time.
3) The lower bridges are utilized for less duration in one
Fig. 11. No-fault and measured HCMV of a nine-level CHB MLI under the
OSF at SRx4 for different MIs (fs = 10 kHz, load R = 100 Ω, and L = 20 mH, cycle of the voltage at lower MI, and as the MI increases,
PD PWM). this conduction time and means increase rapidly for these

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ANAND et al.: GENERALIZED SWITCH FAULT DIAGNOSIS FOR CASCADED H-BRIDGE MLIs USING MEAN VOLTAGE PREDICTION 1571

Fig. 12. Variation of HCMVs with load inductance in a seven-level CHB MLI Fig. 13. HCMVs of a five-level CHB MLI with different LS PWM schemes
under the OSF (MI = 1, fs = 2 kHz, and R load = 200 Ω, PD PWM). from simulation and experimentation under (a) no-fault condition (Mx(ref) ) and
(b) OSF at HB-1 (M I = 1, fs = 2 kHz, load R = 200 Ω, and L = 45 mH).
TABLE VIII
HCMVS OF A NINE-LEVEL CHB MLI WITH DIFFERENT fs (MI = 1,
LOAD R = 100 Ω, AND L = 20 mH, POD PWM)

bridges. Hence, the change in the MI has a prominent role


in deciding MxP (ref) and MxN (ref) of lower bridges.
4) The dc input source of highest bridge HB-m is utilized
nearly full of its capacity even at low MI. As a result, the
change in means with the MI is marginal in higher bridges.
5) The error between measured and predetermined reference Fig. 14. Hardware results of OSF detection in HB-1 of a five-level CHB MLI
means is negligible; hence, predicted means MxP,e and with the OSF at (a) SR11 , (b) SR12 , (c) SR13 , and (d) SR14 (PD PWM, MI = 1,
MxN,e can be used as references in the proposed diag- fs = 2 kHz, load R = 100 Ω, and L = 20 mH).
nostic scheme. This prediction avoids the measurement
of no-fault system voltages before the installation of the
detection algorithm. values under different fs ; hence, the developed strategy can be
6) MxP and MxN under fault have distinguishable magni- used for fault detection with profound accuracy in CHB MLI-fed
tudes for the OSF at different switch positions; hence, the drives. The comparison of these MxP (ref) values with predicted
diagnostic scheme can accurately locate the fault position. HCMV reference values of the nine-level CHB MLI given in
7) MxP (MxN ) has nearly zero magnitude for fault at Fig. 4 shows the invariability of MxP (ref)c with change in fs .
Spx1 (Spx2 ) under various MIs. The HCMVs from simulation and experimentation using
8) The error between MxP (or MxN ) and MxP,e (or MxN,e ) different LS PWM strategies (PD, POD, and APOD PWM) are
is almost zero under the OSF. Therefore, the comparison compared in Fig. 13. Here, no-fault and OSF operations of HB-1
between the error and δMth reliably detects the faulty are considered. The behavior of the CHB MLI is similar for
switch. all conditions irrespective of the specific LS PWM. Therefore,
The adaptability of the proposed diagnostic approach is exam- the proposed approach is a generalized OSF diagnostic scheme,
ined under various operating conditions, including load variation which can be applied to detect the faulty switch in an N -level
and fs variations. Fig. 12 shows the hardware results of a CHB MLI working with various LS PWM schemes as well as
seven-level CHB MLI under various load impedances, where a control strategies with similar unequal dc source utilization.
constant resistive load with a variable inductance is considered. The potency of the fault classifier is studied with experimen-
The reference and affected HCMV values under the OSF remain tation on a three-phase five-level CHB MLI with PD and POD
constant under these variations. Therefore, the fault detection PWM. The output voltages of phase-R with the OSF applied at
scheme can perform with adequate precision even under various different switch positions in HB-1 of this five-level CHB MLI
load conditions. Table VIII justifies the invariability of HCMV with PD PWM are given in Fig. 14. The detection of the OSF

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1572 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 56, NO. 2, MARCH/APRIL 2020

Fig. 15. Hardware results of OSF detection. (a) SR14 of the nine-level CHB
MLI with PD PWM. (b) SR11 of the seven-level CHB MLI with POD PWM
(MI = 1, fs = 2 kHz, load R = 100 Ω, and L = 20 mH).

Fig. 16. Hardware results of OSF detection for SR24 in a five-level CHB MLI
with PD PWM (a) for light-load condition and (b) for a highly inductive load
(MI = 1, fs = 2 kHz, load R = 100 Ω, and L = 20 mH).

Fig. 17. Hardware results of fault detection in a seven-level CHB MLI under
multiple OSFs at (a)–(c) SR11 and SR31 , (d) SR11 and SR12 , (e) SR11 , SR12 ,
at SR14 for a nine-level CHB MLI and the OSF at SR11 for the and SR23 (MI = 1, fs = 2 kHz, load R = 100 Ω, and L = 40 mH, PD PWM).
seven-level CHB MLI is represented in Fig. 15. The recognition
of a faulty switch is indicated by a positive going edge of the fault
identifier flag (Fi ), as in Figs. 14 and 15. Ti and Td designate the multiple faults at upper switches within a bridge. A multiple fault
instant of occurrence of fault and fault detection, respectively. condition involving OSFs at SR11 , SR12 , and SR23 is considered
The detection time for the algorithm is Ti − Td , and the fault in Fig. 17(e). The faults at SR11 , SR12 , and SR23 are introduced
classier system can determine the fault position within 12 ms at Ti1 , Ti2 , and Ti3 , respectively. Here, fault flag for SR12 is not
in all cases of fault at HB-1. The OSF at SR34 is also analyzed, shown due to the channel limitation of the four-channel digital
since the detection of a fault at this switch position includes storage oscilloscope. Fig. 17 proves that multiple faults within
the maximum number of calculation steps for the system under a bridge and at different bridges can also be identified using
consideration, and the faulty switch was located after 12.5 ms. the proposed diagnostic strategy, and the multiple OSFs are
The effectiveness of the classifier algorithm is studied under identified within one fundamental period of the output voltage.
light-load condition, as well as under low-power-factor loads. The essential features of an eminent fault diagnosis strategy
The hardware results are given in Fig. 16, and under these are economical implementation and operation, reliability, ac-
operating conditions, the fault position is identified within 16 ms. curacy, optimal detection time, adaptability to different operat-
Since the bridge voltages are used for the OSF diagnosis, the ing conditions of the system, lesser computational complexity,
single OSF at multiple bridges can be easily identified using and easier hardware realization. The analysis proves that the
the same proposed algorithm. The hardware results of multiple proposed classifier possess all these characteristics; hence, this
OSFs in a seven-level CHB MLI are given in Fig. 17. For scheme is a superior switch fault-diagnostic strategy for the
a seven-level inverter, as HB-3 is the bridge with maximum CHB MLI than the existing systems. The diagnostic approaches
conduction time, the fault at SR31 or SR34 is identified as a pair presented in literature [5]–[11] need input data processing tools,
SR31 /SR34 . In Fig. 17(a), OSFs at SR11 and SR31 are created like discrete Fourier transform and principal component anal-
at instant Ti , and these multiple faults at different bridges are ysis, and use heuristic methods to locate the fault positions.
identified simultaneously at Td after 14 ms. OSFs are introduced The training of these fault classifiers is time-consuming, and
at SR31 and SR11 at Ti1 and Ti2 , respectively, in Fig. 17(b) and a large amount of training and testing data are required as N
17(c), and these faulty switches are identified at Td1 and Td2 , increases. The detection methods addressed in [4], [6], [9], and
respectively. The fault positions SR31 and SR11 are identified [11] are not capable of locating the individual faulty switch.
with the positive going edge of the fault identifier flags Fi1 and The techniques in [4], [5], [7], [9], and [12] require more than
Fi2 , respectively. In Fig. 17(c), the fault at SR31 is cleared at Ti2 . one cycle to locate the OSF positions, and effectiveness of the
Fig. 17(d) shows the result under multiple OSFs at SR11 and SR12 detection algorithm under various operating conditions has not
of HB-1, and the detection algorithm efficiently classifies the been validated for these methods. In general, for an N -level CHB

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ANAND et al.: GENERALIZED SWITCH FAULT DIAGNOSIS FOR CASCADED H-BRIDGE MLIs USING MEAN VOLTAGE PREDICTION 1573

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fault detection method in symmetric cascaded H-bridge multilevel in-
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Dec. 2016, pp. 1–6. Anjali Anand (S’17–M’20) received the B.Tech. de-
[5] S. Khomfoi and L. M. Tolbert, “Fault diagnosis and reconfiguration for gree in electrical and electronics engineering from
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of multilevel inverter based on BP neural network,” in Proc. Asia-Pacific of Technology, Nagpur, India, in 2013. She is cur-
Power Energy Eng. Conf., Mar. 2012, pp. 1–4. rently working toward the Ph.D. degree in electrical
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Int. Conf. Green Energy, Mar. 2014, pp. 164–169. She is also an Assistant Professor with the De-
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1574 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 56, NO. 2, MARCH/APRIL 2020

Akhil Vinayak B (S’17) received the B.Tech. de- Jagadanand G (M’10) received the B.Tech. degree
gree in electrical and electronics engineering from in electrical and electronics engineering from the NSS
College of Engineering Trivandrum, India, in 2010, College of Engineering, Palakkad, India, in 1989,
and the M.Tech. degree in power and energy systems the M.Tech. degree in electrical engineering from
from the National Institute of Technology Karnataka, Regional Engineering College Calicut, Kozhikode,
Surathkal, India, in 2012. He is currently working India, in 1991, and the Ph.D. degree in electrical
toward the Ph.D. degree in electrical engineering engineering from the National Institute of Technology
with the National Institute of Technology Calicut, Calicut, Kozhikode, in 2013.
Kozhikode, India. He is currently an Associate Professor with the
He has two years of experience in the field of Department of Electrical Engineering, National In-
cockpit simulation and virtual reality for airplane pilot stitute of Technology Calicut. His current research
training. His research interests include condition monitoring of inverter-fed interests include power electronic circuits and control, multilevel inverters,
motor drives, fault modeling of electrical machines, and fault diagnosis in switching-mode power supplies, condition monitoring and diagnosis of drives
multilevel inverters. and converters, and induction motor drives.

Nithin Raj (S’15–M’20) received the B.Tech. degree


in electrical and electronics engineering from the
College of Engineering Kidangoor, Kottayam, India, Saly George (M’17) received the B.Tech. degree
in 2010, the M.Tech. degree in electrical engineering in electrical engineering from the College of Engi-
from the Maulana Azad National Institute of Tech- neering Trivandrum, India, in 1982, and the M.Tech.
nology, Bhopal, India, in 2013, and the Ph.D. degree degree in power electronics and the Ph.D. degree in
in electrical engineering from the National Institute power electronic drives from the National Institute of
of Technology (NIT) Calicut, Kozhikode, India, in Technology Calicut, Kozhikode, India, in 1990 and
2018. 2000, respectively.
After a brief stint with NIT Calicut, as an ad hoc Since 1983, she has been with the Department of
faculty with the Department of Electrical Engineering Electrical Engineering, National Institute of Tech-
in 2018, he joined L&T Technology Services, Bangalore, India, where he is nology Calicut, where she is currently a Pro-
currently working in the field of electric vehicles. His research interests include fessor. Her research interests include dc and ac
multilevel inverters, fault diagnostics in inverter systems, and applications of motor drives, power electronic controllers, power quality issues, and flexible
power electronics in electric vehicles. ac transmission systems.

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