COMPOSITE REPAIR

TECHNICAL OFFER

CLIENT : Thang Long JOC OFFER REFERENCE :

PROJECT REFERENCE : Reinforce Wrapping DEFECT REFERENCE : 10" Production Riser

DATE OF ISSUANCE : 01/09/2020 REPAIR REFERENCE (LABEL)

3X SALES MANAGER : 3X DISTRIBUTOR :

Mr. Adrien BOURIAUD PETROENERTECH

Sales Manager Asia
--------------------- CONTACT DETAILS :
- Tel : +377 92 05 79 81
- Mobile : +336 64 26 69 69 Mr. Lam Le Vu
- Email : ab@3xeng.com ---------------------
- Fax : +377 92 05 72 71 - Tel : 00 84 8 39115120
--------------------- - Mobile : 00 60 129 282 160
9, avenue Albert 2 - Email : lamlv@pvenertech.vn
"Le Copori" ---------------------
98000 MONACO 8th Floor, CMARD 2 Building
www.3xengineering.com 45 Dinh Tien Hoang Street
Ben Nghe Ward, District 1
HO CHI MINH CITY
VIETNAM

INTRODUCTION :

This document is the technical proposal with REINFORCEKiT® 4D composite, provided by 3X ENGINEERING, in order to repair :
Riser External corrosion 20% 10"

This technical proposal relies on information submitted to 3X Engineering or PETROENERTECH.

ASME PCC2 standard COMPOSITE REPAIR SUMMARY :

R4D Putty
Repair Length Number of Number of Required tape Number of Number of
(Lrepair mm) layers passages length (m) Required R4D kits Required Putty kits

390 4 2 16 R4D-HT+ 50/100. 1 1

3X ENGINEERING - 9 avenue Albert II - 98000 MONACO - tél : +377.92.05.79.81 - Fax: +377.92.05.72.71 - -

CHECK OUT THE LAST REVISON ON http://files.3xeng.com
 REINFORCEKIT R4D V.2.0.328.0

COMPOSITE REPAIR DESIGN REPORT

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A - Network and environmental informations - Original_informations

A1 - Network informations

A1.1 Fluid : Oil Gas Water Chemical

product
A2 - Environmental informations

A2.1 Location A2.2 Location classes Location class - Description

No class With Liquid
Location Offshore on air Location class No Class

A2.3 A2.2.1 Design Factor (DF)

Impacts exposure Design Factor 0,50

B - Pipe - Original information

B1 - Type of pipe Straight line Rtif Repair Thickness Increase Factor 1,00

B2 - Grade (material)

Strength : SMYS (or S) Specified Minimum Yield Strength 63 705 Psi 439,230 MPa
S : Allowable stress of the substrate material (MPa)

API 5 Modulus : Es Tensile modulus of substrate before yield 30 000 000 Psi 206 842,71 MPa

Alpha s Thermal expansion coefficient of substrate 12,00 10^-6 mm /mm/°C

B3 - Connection Electric Fusion Weld PJF Pipe Join Factor 0,80

C - Pipe - Original information

C1 - Dimensions

Nominal Used for calculations

inch inch mm

D Diameter : 10,00 10,75 273,05

t Thickness : 0,72 18,26

I
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D - Defect - Original information

Defect designation Defect position Defect type

Corrosion External A

D1 - Dimensions

Clock position 00:00 Defect dimensions used for the

calculation

inch mm
La Axial length 3,94 100,00
Lc Circumferential length 31,40 797,50
d Depth defect 0,14 3,65
ts Remaining substrate wall 0,58 14,61
thickness

Maximum depth of the defect /

20,00 %
Initial wall thickness
Minimum remaining substrate
wall thickness/ Initial wall 80,00 %
thickness

M
t

E - Temperatures, pressures, loads and stresses applied - Original information

E1 - Temperatures

Td Required design temperature of composite 221,0 °F 105,0 °C

Tinst Temperature at which the repair is applied 140,0 °F 60,0 °C

E2 - Pressures

P Required design internal pressure 3 335,87 Psi 23,0000 MPa 230,00 Bar

E2.1 Advanced information about pressures (optionals)

Plive Internal pressure within the substrate during application of the repair 0,00 Psi 0,00 MPa 0,00 Bar
Pafter Internal pressure after repair system is applied 3 335,87 Psi 23,00 MPa 230,00 Bar

E3 - Loads and stresses applied (Optional) : E4 - Load variation

Fsh Applied shear load 0,00 N Continuous load

Fax Applied axial load 0,00 N Load variations occur rarely
Mto Applied torsional moment 0,00 N.mm (periods of 30 minutes and 10 times per year)
Max Applied axial moment 0,00 N.mm
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F - Choice of laminate

F1 - Selected products:

R4D R4D-HT+ 50/100.

Tape Kevlar 49-100 Width (mm) : 100

Thickness (mm) : 1,00
Resin R3XHT+

Putty : F3XS1Y

G - Calculation - Original information

G1 - General criteria

Standard used for calculation : ISO 24817 ASME PCC2

 Design of repairs for non-through-wall defects "Type A defect" (ASME calculation)

3.4.3 Component allowable stress

The contribution of the component is to be included in the calculation

3.4.3.2 Underlying substrate yields

R4D-HT+ 50/100.
ás Thermal expansion coefficient of substrate 12 10^-6 mm /mm

áa Repair laminate thermal expansion coefficient, axial direction 20 10^-6 mm /mm

ác Repair laminate thermal expansion coefficient, circumferential 3,8 10^-6 mm /mm

direction

Difference between operation and installation temperatures '45,00 °C

applied for calculation

ft Temperature Derating Factor 0,868

å ao Allowable repair laminate axial strain 0,0010 mm/mm

(no temperature effect)
å co Allowable repair laminate circumferential strain 0,0025 mm/mm
(no temperature effect)
ASME PCC-2--> §3.3.2 Formula (10a)

ASME PCC-2--> §3.3.2 Formula (10b)

åa Allowable repair laminate axial strain 0,0005 mm/mm

åc Allowable repair laminate circumferential strain 0,0018 mm/mm

D Outside diameter of the pipe 273,05 mm

ts Remaining substrate wall thickness 14,61 mm
Es Tensile modulus of substrate 206 842,71 MPa
s Allowable stress of the substrate material 439 MPa
Ec Circumferential modulus of the repair laminate 26 287,76 MPa
Ea Axial modulus of the repair laminate 8 189,54 MPa
P Required design internal pressure 23 MPa
Ps Maximum allowable working pressure (MAWP) 24,42 MPa
Plive Internal pressure during repair installation 0,00 MPa

Rtif Repair Thickness Increase Factor 1,00

tmin : Minimum thickness of repair laminate = 2 mm
tmax : Maximum thickness of repair laminate = 100 mm

åc >= 0 and åa >= 0 Formula (5) ASME PCC2 -3.4.3.2

t min (3.4.3.2-(5)) = -69,21 mm

Formula (7) ASME PCC2 -3.4.3.2

t min (3.4.3.2-(7)) = -1 165,11 mm

t design th (3.4.3.2) -69,21 mm

t design (3.4.3.2) = Max [tmin , tmin (3.4.3.2-(5)) x Rtif , tmin (3.4.3.2-(7)) x Rtif = 2,00 mm
 I - Design results and quantity of R4D required
Defect reference : 10" Production Riser Repair reference (label) :
R4D R4D-HT+ 50/100. Thickness required 2,00 mm
Tape Kevlar 49-100 Width 100 mm Putty F3XS1Y

ASME PCC2-§348-(16) : Noleak defect with remaining thickness substrate > 1,00 mm
- Lover
External diameter of pipe (mm) : D = 273.05 mm R4D thickness : tmin = 2 mm

Thickness of pipe : t = 18.26 mm

Lover = 2,5 . v(D.t)/2 = 124,82 mm

- Ltaper
The Ends of the repair laminate shall be tapered if axial loads are present
These axial loads could result soIely from end effects due to internai pressure or result from system loads such as bending or thermal expansion.
A minimum taper of approximately 5:1 is recommended.

Ltaper (mini) = 5 . tmin = 20,00mm

- Total axial lenght of repair : L = Ltaper+Lover+Ldefect+Lover+Ltaper = 389,65 mm

I2 - Tailor-made repair:

Total length Repair imposed 390 mm Ltaper

20,00 mm
Imposed thickness : 4,00 mm Number of layers 4
Passages of two layers (recovery 50%) 2
- Required material :

Length R4D band : 16,34 m Putty 0,2912 dm3 0,6438 Kg

Number of kits R4D : 1 Number of kits putty 1
 REINFORCEKIT@R4D
Detailed repair calculation report
Detailed repair calculation report 7/13 Record-unique ref : 20200901082141375 01/09/2020

A - Identity - status

Client : Thang Long JOC Project reference : Reinforce Wrapping

3X distributor : PETROENERTECH Offer reference :
Etude created by : 3X-Estelle-Voituret Defect reference : 10" Production Riser
Creation date : 01/09/2020 Repair reference (label)

B - Calculation - Main features

Standard used for calculation

ISO 24817 ASME PCC2

Defect designation Corrosion A Defect type

Choice : ISO method of calculation Performance data available

Choice : ASME method of calculation Impacts exposure
Choice : ISO or ASME method of calculation

For information : Maximums, minimums, limits

Laminate Substrate

T_Max Maximum thickness of repair laminate 100,00 mm Ts_mini Residual material thickness limit 1,00 mm
Tmin Minimum thickness of repair laminate 2,00 mm (corrosion / leak)

C - Températures :

C1 - Td, Tinst, DeltaT

Td Required design temperature 105,00 °C

Tinst Temperature at which the repair is applied 60,00 °C

Measured difference between service and installation temperatures 45 °C

Difference between operation and installation temperatures applied for calculation : 45 °C

C2 - Tg, suitable choice of laminate

Required parameters Corresponding laminate features

- Temperatures
Td Required design temperature 105 C° Minimum temperature cured -50 C°
Tinst Installation Temperature 60 C° Maximum temperature cured 150 C°
Minimum installation temperature 40 C°
Maximum installation temperature 90 C°

- Kind of defect and features

Suitable for leaks
Defect designation Corrosion A
Defect position External Effective for : External defect
- Environmental informations
Location-environment Offshore on air
Location Offshore on air
Bandwidth 100 mm - Condition for Tg Tg >= 125 °C

Selected product R4D-HT+ 50/100.

Glass transition temperature of selected laminate

Tg = 170 °C
Detailed repair calculation report 8/13 Record-unique ref : 20200901082141375 01/09/2020

C3 - Tm_ ASME ; fT : Temperature Derating Factor

Defect designation

Corrosion

Tm Maximum operating temperature of repair system 150 °C

Td Required design temperature 105 °C

C4 - fT : Temperature Derating Factor

Formula (1) ASME PCC2-2015 - 3.4.2

fT Temperature Derating Factor 0,868

D - Service factors,
f , Service factor, specific ASME standard, obtained from 1000hData or Design live data (ASME PCC-2 - §3.4.4)
construction code

f: Service factor (ASME)

f Service factor for repair laminate (ASME) 0,50

Detailed repair calculation report 9/13 Record-unique ref : 20200901082141375 01/09/2020

E - Modulus and Allowable strains (ASME PCC-2 - §3.3.2)

E1 - Theta : Tape helix angle D Outside diameter of the pipe 273,05 mm

Choix du composite R4D-HT+ 50/100.

Tape width 100 mm

Covering Laminate overlap width 50 %

a Overlap ratio = Covering/100 0,50

Tape width

è : Theta Tape helix angle 3,3359 °

E2 - Ea Ec Eac : Modulus of the repair laminate

R4D Chosen R4D-HT+ 50/100.

Mel Laminate longitudinal modulus 27 900 MPa

Met Laminate transverse modulus 8 300 MPa
G Shear modulus of the repair laminate 1 350 MPa
í Poisson’s ratio of the repair laminate 0,25 MPa

Ea Axial modulus of the repair laminate 8 190 MPa

Ec Circumferential modulus of the repair laminate 26 288 MPa

Eac Combined tensile modulus of the repair laminate 14 673 MPa

E3 - (ASME-PCC-2) - Allowable repair laminate strains (no temperature effect) : åa åco

- Temperatures, pressures, Loads and stresses applied -

Original informations]

Load variation
Continuous load
Load variations occur rarely
(periods of 30 minutes and 10 times per year)

åao : Epsilon-ao (ASME) Allowable repair laminate axial strain 0,0010 mm/mm
(no allowance fortemperature effect)

åco : Epsilon-co (ASME) Allowable repair laminate circumferential strain 0,0025 mm/mm
(no allowance fortemperature effect)
Detailed repair calculation report 10/13 Record-unique ref : 20200901082141375 01/09/2020
F - Allowable repair laminate strains :
Epsilon_c : Allowable repair laminate circumferential strain (mm/mm)
Epsilon_a : Allowable repair laminate axial strain (mm/mm)

F1 - (ASME-PCC-2) - Allowable repair laminate strains (ASME PCC-2 - §3.4.4)

fT Temperature Derating Factor 0,868

åao : Epsilon-ao (ASME) Allowable repair laminate axial strain 0,0010 mm/mm
(no allowance fortemperature effect)

åco : Epsilon-co (ASME) Allowable repair laminate circumferential strain 0,0025 mm/mm
(no allowance fortemperature effect)

- Substrate
ás 10^-6 mm
Thermal expansion coefficient of substrate 12 /mm/°C

Selected product R4D-HT+ 50/100.

áa Repair laminate thermal expansion coefficient for axial direction 20 10^-6 mm /mm

ác Repair laminate thermal expansion coefficient, circumferential direction

3,8 10^-6 mm /mm

Lower confidence limit of the long-term strain determined by 138 MPa

performance testing

ASME PCC-2 --> §3.3.2 Equation (10a)

ASME PCC-2 --> §3.3.2 Equation (10b)

åa : Epsilon-a (ASME) Allowable repair laminate axial strain 0,0005 mm/mm

åc : Epsilon-c (ASME) Allowable repair laminate circumferential strain 0,0018 mm/mm

Detailed repair calculation report 11/13 Record-unique ref : 20200901082141375 01/09/2020

G - MAOP calculation : Maximum Allowable Operating Pressure (MAOP) (psi)

- G1 : Design Factor - G2 : MAOP

G1 - DF : Design factor (ASME B31.3, B31.4, B31.8)

- Network informations] Moving fluid Oil Gas Water Chemical

- Environmental informations] product

Location Offshore on air Location classes No Class

Environment location
No class With Liquid

According to ASME B31.4

DF Design Factor 0,5

G2 - MAOP : Maximum Allowable Operating Pressure (MAOP) (psi

- Grade (material) S Allowable stress of the substrate material 63 705 Psi 439,23 MPa
- Dimensions t Nominal wall thickness of the substrate (") 0,72 Inch 18,26 mm
DF Design Factor 0,5
- Connection fT steel Temperature Derating Factor for stell pipe 1
Electric Fusion Weld PJF Pipe Join Factor 0,8
- Dimensions diam Outside diameter of the pipe 10,75 Inch 273,05 mm

MAOP = 2 x S x t x DF x fT x Pjf / diam

MAOP Maximum allowable operating pressure 3 408,18 Psi 23,5 MPa 234,99 Bar
Detailed repair calculation report 12/13 Record-unique ref : 20200901082141375 01/09/2020

H - Ps calculation : Maximum allowable working pressure (MAWP)

Including consideration of future corrosion allowance (ASME B31 G)

B31G B31G (materials resistance analysis)

D : Outside diameter of the pipe 10,75 Inch
t : Initial wall thickness of the pipe 0,72 Inch

Pcdt : Lost material thickness / Initial [PDR : D2 - Defect Dimensions]

20,00
thickness of the wall of the pipe (%) d : Maximum depth of the defect 0,14 Inch
L : Axial length of defect 3,94 Inch

2,00565876 Z : Intermediate variable

1,61 M : Bulging stress magnification factor

Sflow : Flow stress

70 075,50 SMYS : Specified Minimum Yield 63 705 Psi
Strength

66 201,53
56 060,40

Sf : Estimated failure stress level

8 854,35 PF : Estimated failure

SF : Security factor
2,50 DF : Design Factor 0,50
fT steel (TF) : Temperature Derating Factor for 1,00
stell pipe
PJF (E) : Pipe Join Factor 0,80

Ps Maximum allowable working pressure (MAWP) 3 541,74 psi 24,42 MPa 244,19 Bar
Detailed repair calculation report 13/13 Record-unique ref : 20200901082141375 01/09/2020

I - Equivalent pressure and load according to external loads and strains applied :
Peq : Equivalent internal pressure (MPa) [ISO 24817--> §7.5.4.1 Formula (3)]
Feq : Equivalent axial load (N) [ISO 24817--> §7.5.4.1 Equation (4)]
Used for - Type "A" defect
- Design based on substrate load sharing
- With thickness limited by allowable stress in the substrate

- Loads and stresses applied (Optional) : - Pressures

Fs h Applied shear load 0,00 N p Required internal design pressure 23 MPa

Mt o Applied torsional moment 0,00 N.mm
Fa x Applied axial load 0,00 N
- Dimensions
Ma x Applied axial moment 0,00 N.mm
D Outside diameter of the pipe 273,05 mm

- Pvs Fsh and Mto check : = 0,00000 MPa

Peq Equivalent internal pressure 23 MPa

Feq Equivalent axial load 1 346 796,81 N