Professional Documents
Culture Documents
By
Lee Wallender
Updated on 08/22/21
With today's easy-to-manage materials, such as laminates, engineered wood, and engineered stone, brick can
seem like a positively archaic material. In fact, as fewer brick fireplaces and chimneys are being built, working
with brick can feel like a lost art, and efforts to cut brick or drill into it might feel intimidating. But working
with brick does not have to be difficult. With determination and only a few basic tools, you can cut into
installed brick with flawless results.
Excising a single brick while leaving surrounding brick intact and in good shape is often required when a single
brick is damaged or stained, a fireplace needs to be refurbished, or a portion of a brick wall or the brick itself
needs to be removed to install mechanicals, such a vent, an electrical outlet, or a plumbing pipe.
A circular saw fitted with a masonry blade will cut both brick and mortar, producing clean lines, but
with a great amount of debris.
An angle grinder with a masonry wheel also will cut through both the brick and the mortar and allows
for tighter angles. However, debris blow-back is significant.
A reciprocating saw with a masonry cutting blade can cut relatively straight lines when the saw is held
firmly. But while reciprocating saws allow for plunge cuts in materials like drywall, they don't work so
well for masonry walls.
A high-quality multi-tool equipped with a masonry attachment does allow for plunge cuts and can be a
good way to get the cut started.
Cutting out the brick manually with a masonry chisel and a drill takes patience but offers finer control of
the process.
Make sure to use a genuine masonry chisel. Neither a wood chisel nor a cold chisel (designed for metal) is
appropriate for this job. Using either runs the risk of shattering the tool and potentially sending metal fragments
flying. A masonry chisel is typically a heavier chisel with a more blunt cutting edge designed for breaking
mortar, stone, and brick.
Safety Considerations
When manually cutting out a brick or into a brick, take safety precautions by wearing safety glasses, hearing
protection, and thick gloves. Drilling into brick produces a lot of dust, so also wear a dust mask. Be patient and
go slow.
Instructions
1. Drill Holes in the Brick
Sculptors often cut large sections of stone by drilling holes in lines and placing explosive charges in the
holes. The simultaneous explosion of all of the charges creates a cutting plane. Manually cutting a
portion of a brick works in much the same way. Rather than explosive charges, the force of the hammer
and chisel blows break the brick along the line of drilled holes
Begin by drawing a line across the surface of the brick where you want to cut. Then draw another line
about 1/4 inch from the first line in the portion of the brick you'll be removing. You will be drilling into
this second line, preserving the first line as a reference.
Drill a series of holes along this second line, spaced no more than 1/4 inch apart. Unless you are using a
hammer drill, you will need to push hard on the drill and even wiggle it around just a bit, but take care
not to break off the drill bit.
Tip
Excessive pressure can quickly dull your masonry bit. The trick is to take your time on this operation.
Bricks resist drilling, so take frequent breaks to let the bit cool down.
With a masonry chisel and hammer, lightly break out the brick between the holes, completing the cut
line. Slightly angle the chisel toward the waste brick (the portion of the brick to be removed) so that you
do not risk damaging the portion of the brick that will remain. Hammer blows to the chisel will usually
sever the brick all the way through its thickness.
Once you have chiseled through the brick, you still need to loosen the surrounding mortar. Mortar is
usually crumbly, so it should loosen by drilling random holes into it or by chipping it out with the chisel.
Be patient and lightly chip away, or use your chisel as a lever to pry the brick. A small pry bar can also
be a good tool to pull out loosened mortar.
With all of the obstructions gone, you should be able to remove the brick by hand. Some wiggling may
be necessary.
Use your chisel to smooth out the rough faces of the hole to an acceptable point. After about 10 minutes
of careful chipping, you should have a hole with reasonably clean sides. It also helps to brush lightly
with a wire brush.