Real Forni S.r.l.

Via Casalveghe, 34 - 37040 Gazzolo d'Arcole (VR)
Tel. (045) 6182033 - 6182015 - Fax (045) 6182019
Web site: www.realforni.com - E-mail: realforni@realforni.com
 
 
 
 
 
 
 

Instruction
manual

ROTOREAL SP
Mini - Plus - Medio - Super - Maxi
DIGIT
gas – gas-oil

 
 
 
 
 
 
 
Before using the oven read carefully the instructions in this manual.

THE REAL FORNI COMPANY HAVE ALL RIGHTS RESERVED TO THE FOLLOWING PROPERTY
AND IT IS FORBIDDEN TO DUPLICALTE OR COPY THIS MANUAL BY UNAUTHORIZED PERSONS.

 
Vers. 01/14/EN
 
Real Forni - RotoReal SP DIGIT gas – gas-oil
 
 
 
 

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Real Forni - RotoReal SP DIGIT gas – gas-oil

lNDEX   
pag.
1. lntroduction 4
1.1 Warranty 4
1.2 Description of the oven 5
1.3 Identification of the oven 5
1.4 Plates and warning signs 6
1.5 Technical data 7
1.6 Sound level 8
 

2. General security normative laws and accident prevention 8

2.1 Clothing 9
2.2 Ecology and pollution 9
2.3 How to safely use the oven 9
2.4 How to safely maintain the oven 10
 

3. Transportation and unloading 10

 

4. lnstallation 10
4.1 How to assemble oven 11
4.2 How to select and connect the burner 11
4.3 How to link the feeding fuel plant 13
4.4 How to connect to chimney 14
4.4.1 Ovens feeded with liquid fuel 14
4.4.2 Gas feeded ovens 16
4.5 Electrical connections 17
4.6 Hydraulic connections 17
 

5. How to use oven 18

5.1 How to first set oven 18
5.2 Daily use of the oven 18
5.3 Steam control 19
5.4 How to turn off oven 19
5.5 Working parameters 20

6. Security device 20
 

7. Maintenance 21
7.1 Periodic maintenance 21
7.2 Occasional maintenance 22
7.2.1 Substitution of the oven lights
7.2.2 Break-down of the electronic panel
7.2.3 Baking regulation
 

8. Exchange parts 23
8.1 Electrical material control board 23
8.2 Electrical material internal panel 24
8.3 Various material 25
 

9. Possible problems 27
 

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Real Forni - RotoReal SP DIGIT gas – gas-oil
 
1. lntroduction
The company intends to illustrate with this present manual the characteristic features and the technical
qualities, the starting and installation procedure, and furthermore ordinary maintenance of the ROTOR OVEN
SP. In the following, the appliance will be referred to as OVEN.
Included also in the manual, are the security warnings regarding accidents, functional drafts,
transportation and unloading, exchange parts and a look-up table on possible problems.
In order to achieve from the OVEN the optimum performance and be assured of it's efficiency and
maximum duration, it is necessary to first read and understand this manual, following carefully the directions
of use and maintenance.
This manual is an integrate part of the product and must be kept in a secure place to permit reference.
The economy, the duration, and the proper functioning of the OVEN depend on how carefully the
instructions in this manual are respected and followed.
It is obligatory to follow what is described in this manual:
The REAL FORNI declines any liability for damages upon any person, animal, or object due to
negligence or to the lack of observation of these instructions.
The OVEN is constructed in conformity with the essential health and security requirements contained
in the direct law 89/392/CEE and any successive modifications are marked with the label <CE>.
 
 
 
 
1.1 Warranty
Control at delivery that the OVEN, equipment, and accessories requested are correct and complete.
Any complaint should be communicated in writing to the company within 8 days of delivery.
The company guaranties the quality of the material for one full year from the delivery date and promise
to repair or replace any parts, that in this period of time are damaged due to defective material or
construction, without being however held responsible for compensation for damages, directly or indirectly.
The warranty is conditioned by a normal commitment duly carried out and with an appropriate
maintenance. Not included in the warranty are the damages due to parts naturally worn-out
subjected by consumption, by inexperience, carelessness, failure to comply with use of instructions,
by circumstances beyond one's control, electricity irregularities, unsuitable burners, or
combustibles, and by the quality of the water. The warranty declines when the buyer neglects to
fulfil the contract obligations.
Besides the above conditions which are also described in the contract, the warranty declines:
- When an error of manoeuvre attributed to the operator is verified.
- When the damage is attributed to inadequate maintenance.
- When the user repairs the OVEN without the consent of the REAL FORNI or when the OVEN has
been damaged or subjected to change due to the assemblage of non original exchange parts.
- When the instructions described in this manual are not followed.

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Real Forni - RotoReal SP DIGIT gas – gas-oil
 
 
 
 
1.2 Description of the OVEN  
 
The OVEN is composed by a baking chamber  
heated by a heat exchanger. The chamber is suitable   
to contain a trolley that, by means of a upper coupler  
or a plate (optional), is made rotating by a  
motoreducer situated above the OVEN.  
 
It's produced completely in stainless steel and  
insulated with glasswool that wind all the equipment.   
Its essentials parts are::  
 
1) Heat exchanger, produced completely in  
refractory stainless steel and expressly shaped for a  
fast heating of the air.  
 
2) Baking chamber, completely in stainless  
steel of high thickness with the coupler for the trolley   
on upper side for a easy cleaning of the OVEN base.  
 
3) Steamers, located on the exit of the air to  
guarantee a great and prompt production of steam.  
 
4) Door of the baking chamber, in stainless  
steel with a double and wide temperate  
 
exchangeable glass.  
5) Electronic panel that make possible to  
Figure 1
execute every baking operation.
 
 
 
 
1.3 ldentification of the OVEN
Every OVEN has an embossed metal plate of identification (see fig. 2) on which is engraved:
- Trade-mark.
- Name and address of maker.
- Model number.
- Matriculation number.
- Year of construction.
- Label <CE>.
The data that is found on these plates should always be indicated when assistance is necessary.

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Figure2

(for gas ovens)

 
(for gas-oi/ ovens)
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
(2) (3) (4) (5)

1.4 Plates and warning signs

The OVEN has a trade-mark plate and warning pictogram signs indicating the danger that the OVEN
can present. Figure 2 shows warning signs and indications of where the plate of identification is normally
placed and warning signs.

WARNING
THE WARNING PICTOGRAM SIGNS ON THE OVEN, GIVE APPROPRIATE INDICATIONS, IN AN
ESSENTIAL FORM, IN ORDER TO AVOID ACCIDENTS AND INJURYS. THESE PICTOGRAMS ARE
ALWAYS TO BE KEPT CLEAN AND SUBSTITUTED IMMEDIATELY WHEN THEY ARE PARTIALY OR
TOTALY REMOVED OR DAMAGED.
The pictogram signs have the following significance:
2) Read carefully the instructions contained in the present manual before operating the OVEN (in the
front of the oven).
3) Always turn off the current before beginning any cleaning or maintenance operation. Read carefully
the instructions in this present manual regarding the operations you are to undertake (on the electric power
box).
4) It is obligatory the use of insulating-fibre gloves. The lack of observation may cause serious hand
burns (in the front of the oven).
5) It is forbidden to approach or touch with hand or other parts of your body hot areas of the OVEN. It
is forbidden to insert your arms in the chamber during the loading and unloading phases of the products to be
cooked. It is obligatory to stay as far away as possible from the hot surfaces (in the front of the oven).

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1.5 Technical data
The characteristic features of the OVEN are indicated in the model number that is found on the
embossed metal plate of identification (figure 2).
The specific features of each model are shown on the following tables:

 
 
Tab/e 1
  EXTERNAL DIMENSIONS   TRAYS BAKING PRODUCTIO MASS
ESTERNE N. DIMENSIONS SURFACE N CAPACITY
MODEL A B H h TRAYS Kg
(m) (m) (m) (m) (cm) (mq) (Kg/h)
            60 x 40 2.9 / 3.6 44 / 54
MINI 1.12 1.60 2.10 2.50 12 / 15 60 x 45 3.2 / 4.0 48 / 60 900
65 x 45 3.5 / 4.4 53 / 66  
PLUS 1.22 1.70 2.30 2.70 16 / 18 40 x 80 5.2 / 5.8 78 / 87 1100
50 x 70 5.6 / 6.3 84 / 95  
            60 x 70 6.7 / 7.6 101 / 114
MEDIO 1.42 1.90 2.30 2.76 16 / 18 60 x 80 7.7 / 8.6 116 / 129 1300
65 x 80 8.3 / 9.4 125 / 141
60 x 90 8.6 / 9.7 129 / 146  
            80 x 80 10.2 / 11.5 153 / 173
SUPER 1.62 2.10 2.30 2.80 16 / 18 80 x 90 11.5 / 13.0 173 / 195 1500
75 x 100 12.0 / 13.5 180 / 203
80 x 100 12.8 / 14.4 192 / 216  
MAXI 1.92 2.40 2.30 2.90 16 / 18 60 x 80 x 2 15.4 / 17.3 231 / 260 1800
60 x 90 x 2 17.3 / 19.5 260 / 293  
 
Tab/e 2
  ELECTRIC ELECTRIC TRAYS THERMIC
POWER TENSION DIMENSIONS POWER NOZZLE CONSUMPTION PER HOUR
MODEL KW Volt cm KW-Kcal/h gph G30 (g) G20 (g) G25 (g)
      60 x 40 29 - 25000 0.75x60° 2293 3290 3572
MINI 2 380 60 x 45 35 - 30000 0.75x60° 2752 3948 4286
65 x 45 35 - 30000 0.75x60° 2752 3948 4286
PLUS 2 380 40 x 80 47 - 40000 1x60° 3670 5263 5715
50 x 70 52 - 45000 1.25x60° 4128 5921 6428
      60 x 70 64 - 55000 1.25x60° 5046 7236 7857
MEDIO 2.5 380 60 x 80 70 - 60000 1.5x60° 5505 7895 8571
65 x 80 76 - 65000 1.5x60° 5963 8552 9285
60 x 90 81 - 70000 1.75x60° 6422 9210 10000
      80 x 80 93 - 80000 2x60° 7340 10526 11428
SUPER 3 380 80 x 90 105 -90000 2.25x60° 8256 11842 12858
75 x 100 110 -95000 2.25x60° 8716 12500 13572
80 x 100 116-100000 2.5x60° 9174 13158 14286
MAXI 3 380 60 x 80 x 2 140-120000 3x60° 11008 15789 17142
60 x 90 x 2 157-135000 3.25x60° 12385 17763 19286

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1.6 Sound level
The aerial noise level given out by the oven working has been noticed with machine in motion, burner
working, in operation conditions, by means of integrator precision phonometer. The remarks has been
effected in conformity of the rules EN ISO 3746/1996 from a competent laboratory.
Test has given the resulsts shown on the table:
- Average equivalent pondered level of acoustic pressure in atmosphere: Lpam dB (A) 70,1
- Average equivalent level of acoustic pressure at the control place: Lpa dB (A) 60,7
- Level of acoustic conventional power: LwA dB (A) 88,2
 
 
 
2. General security normative laws and
accident prevention.
Be aware of the warning sign referred to in this manual and follow the security provisions.

The danger signs are of three levels:

DANGER 

This sign warns you that if the operations described are not correctly followed, causes serious damage,
death, or are hazardous to your health.

WARNING
This sign warns you that if the operations described are not correctly followed, may cause damage,
death, or are hazardous to your health.

CAUTION
This sign warns you that if the operations described are not correctly followed, may cause damage to
your OVEN.

WARNING
READ CAREFULLY THE FOLLOWING NORMATIVE LAWS. WHOM EVER DOES NOT APPLY WITH
WHAT IS WRITTEN IN THE FOLLOWING, MAY SUFFER GREAT DAMAGE OR CAUSE DAMAGE TO
PERSONS, ANIMALS, OR THINGS. THE REAL FORNI DECLINES EVERY AND ANY RESPONSIBILITY
FOR DAMAGES CAUSED BY AN IMPROPER USE OF THE OVEN AND/OR BY AN UNAUTHORIZED
MODIFICATION
.

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2.1 Clothing
Avoid wearing large and fluttering clothing; they may remain entangled in parts of the OVEN.
It is obligatory the use of the heat-resistant gloves, supplied with OVEN.
If it is requested in the security normative law enforced by the country in which the OVEN is being
installed, the operator must wear anti-injury clothing, for example, glasses, appropriate shoes, etc.
 
2.2 Ecology and pollution
The OVEN must not be used for the baking of non alimentary products.
Respect the laws enforced in the countries where installing the OVEN, regarding the use and
discharge of the products used for the cleaning and the maintenance of the OVEN, observing what the maker
of the OVEN recommends of such products.

2.3 How to safely use the OVEN

This handbook constitute an integral part of the product and must be kept near the OVEN for an easy
and fast reference.
It is absolutely forbidden to operate or let operate the OVEN to whom ever does not completely
understand perfectly what is written and explained in this manual.
The OVEN is exclusively conceived for the baking of food and more specific for the baking of bread
and pastry, and has to work according the maker's instructions. The OVEN will has to be assigned only for
the use which is expressed conceived. Every other use is to consider inappropriate and so unreasonable.
It is absolutely forbidden to operate or let operate the OVEN by personnel inadequately trained and
incompetent or in a non-good state of health.
Before using the OVEN, it is necessary to control the perfect integrity of the security controls and of the
structure of the OVEN.
Not introduce in baking chamber inflammable or bad for the health products and avoid to use the
OVEN to dry products different from foods. In particular it's forbidden to dry not-adherent covering of trays or
stamps.
Before starting to work, it is advised to familiarize with the command controls and their functions.
It is obligatory during the loading and moving of the objects cooked to use the appropriate means and
to follow the instructions written in this manual.
It is absolutely forbidden to get in the chamber before the OVEN is completely cooled.
It is obligatory to wait sufficient time before starting the cleaning and maintenance operations of the hot
parts of the OVEN, verifying that the temperature of the surfaces is sufficiently low, in order to avoid burns.
In this phase it is opportune to wear the appropriate clothing.
It is absolutely forbidden to install the OVEN in an inadequate room.
It is absolutely forbidden to obligate the burners to a superior electrical potential power, other than the
one indicated in the embossed metal plate of identification of the OVEN (model of the OVEN).
It is indispensable that the OVEN is placed on a perfectly smooth and horizontal pavement.
It is forbidden to mount over the OVEN.
It is forbidden to use the upper side of the OVEN as a support layer and/or storage layer.
 
 
   

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2.4 How to safely maintain the OVEN
To guarantee the security maintenance of the OVEN, it is indispensable to respect the following
instructions:
- Periodically verify the tightening and clamping of screws, joints, and connections.
- Periodically control the integrity and the functioning of the security devices.
- It is absolutely forbidden to remove or tamper with the security devices.
- Entering in the baking chamber be careful to the support coupler for the trolley that stretch out from
the ceiling.
- The maintenance of the OVEN should only be carried out by qualified personnel, following the
instructions in this manual, and have the damaged and worn out parts replaced.
- Always use original exchange parts in the repairing and maintenance of the OVEN.

3. Transportation and unloading

1
The OVEN is loaded and
transported mounted or dismounted
in a packing case on the truk.
If the OVEN is dismounted
must be unloaded with a fork lifter
assuring the case with the lifter by
means of strong cables in way to
avoid the overturn of the case.
If the OVEN is mounted the
unloading can be affected with a
crane hooking on the arranged
brackets (n. 1 fig.3). It can be also
effected with a fork lifter assuring the
OVEN with the lifter with appropriate
cables.
Figure 3
 
 
 
 
 
 
4. lnstallation
It is necessary before starting the operation, to be informed of and respect the precepts and laws of
the country in which the OVEN is being installed. In particular the room where the OVEN is to be installed
must have determinant features depending on the type of fuel it is functioned by.

WARNING
IT IS ABSOLUTELY FORBIDDEN TO INSTALL THE OVEN IN A NON-ADEGUATE ROOM. THE OVEN'S
ELECTRICAL EQUIPMENT IS NOT ADAPT OR EXPECTED TO BE IN SITUATIONS WHERE GAS
EXPLOSIVES COULD BE PRRSENT.

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4.1 How to assemble OVEN

The assemblage of the    
OVEN must be followed by
the REAL FORNI engineers or
by authorized personnel.
When the assemblage
is followed by personnel
authorized by the REAL
FORNI, it is obligatory to
follow the instructions in the
installation manual supplied by
the company.
During the installation
the rules to observe and to
respect are following listed:
• laws in force in
matter;
• rules UNI CIG 7722,    
UNI CIG 7723, UNI CIG 8723;  
• directives and rules of  
 
the supplier company of the  
gas, electricity and water;  
• accident -prevention  
 
rules in force.  
 
For reasons of  
accessibility during the  
maintenance or possible  
reparations is necessary to  
 
keep in mind in installation to  
space out the sides of the  
OVEN from the walls or others  
machines as shown in the  
figure 4.  
  Oven with proofing chamber
 
Figure 4
 
 
 
 
 
 
 
4.2 How to select and connect burner
The burners suitable for the OVEN are of type ventilated keeping in mind they have the mark CE on
the features plate.
The choose of the model of the burner must be done identifying the necessary thermic power (tab. 1).
The thermic power of the burner must be the same or slightly lower than that one of the OVEN.
For a gas combustible working of the OVEN is important, to obtain a device corresponding to the
European community directives, to install a gas burner and the relative gas train marked "CE" for the Gas
Directive 90/396/CEE - EN676 and followings. The certification must be in force for the country of use of the
burner and for the gas employed.
It is advisable to stipulate a contract of maintenance with the supplier company of the burner.

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DANGER
IT IS ABSOLUTELY FORBIDDEN TO USE BURNERS WITH A POTENTIAL SUPERIOR TO THE ONE OF
THE OVEN.
 

DANGER
FOR THE OVENS WORKING WITH GAS BURNER IT IS OBLIGATORY TO INSTALL A
SUPPLEMENTARY SECURITY THERMOSTAT AND LOCATE THE PROBE IN THE SPY-HOLE OF THE
HEATING CHAMBER (FIGURE 5)
 
 
  MINI - PLUS - MEDIO - SUPER - MAXI
A 780
B 160
C 320
 
 
 
 
 
 
Figure 5
 
 

WARNING
THE ASSEMBLAGE OF THE OVEN'S BURNER MUST BE CARRIED OUT BY A SPECIALIZED
TECHNICIAN AND AUTHORIZED BY THE MAKER OF THE BURNER.
It is necessary that the flexible pipe-fitting tubes have an adequate length in order to guarantee an
easier extraction of the burner, without damaging it during the opening and closing of the door or the
maintenance of the burner itself.
The features of the burner must be similar to that ones shown on the following table:

 
     GAS-OIL GAS
     Medio Medio
Mini Mini
  Plus
[Super]
Plus
[Super]
[Maxi] [Maxi]
30-60 KW 54-107[83-178]KW 23-58 KW 46-93 [65-189] KW
Thermic power 25000-52000 Kcal/h 46000-92000kcal/h 20000-50000 kcal/h 40000-80000 kcal/h
[71000-153000kcal/h] [55000-162000kcal/h]
Nozzle diameter 84 95 [123] 91 105 [129]
Nozzle length 93 114 [142] 125 170 [128]
Chamber pressure -1 -4 mm C.A. -1 -4 mm C.A. -1 -4 mm C.A. -1 -4 mm C.A.
Electric feeding
230 Vac 50 Hz 230 Vac 50 Hz 230 Vac 50 Hz 230 Vac 50 Hz
Example of possible
Riello F5 - RG1 Riello F10 - RG2 Riello FS5 Riello FS8 - BS2
burner
[F20] - [RG3] [FS15] - [BS3]

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4.3 How to link the feeding fuel plant
The linkage of the burners pipe-line to the feeding fuel plant must be chosen as indicated in table 3.
 
 
Tab/e 3
     ENTRY EXlT   
  BURNER OF:   for distances for distances for distances for distances  
MATERlAL
until 10 m higher than until 10 m higher than
  from the 10m from the from the 10m from the  
meter meter meter meter
Gas-oil 3/8" 3/8" 3/8" 3/8" Copper tube

Methane 1 1/4" 2" - - Iron tube SS zincated

 
The fuel tank and the in-going and out-going pipe- lines must be equipped with all the devices provided
for the law in the country where the OVEN is installed.
 
 
 
WARNING
FOR OVENS WORKING WITH GAS IT IS OBLIGATORY TO INSTALL UPSTREAM OF THE DEVICE AN
INTERCEPTION TAP WITH FAST CLOSING TO CLOSE THE INFLUX OF THE GAS AT THE END OF THE
USE OF THE OVEN.
 
 
 
WARNING
IT IS FORBIDDEN TO UTILIZE PIPE-LINES OF A DIMENSION OTHER THAN THE ONE INDICATED IN
TABLE 2.
 
 
MODEL A B H
(mm) (mm) (mm)

MINI 200 320 620

PLUS 200 320 620

MEDIO 200 320 620

SUPER 200 320 620

MAXI 200 320 620

 
 
Figure 6

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4.4 How to connect to the chimney
The connection of the chimney must be done by scrupulously following the precepts and laws of the
country in which the OVEN is being installed.
Since in the OVEN exists the necessity of evacuating also the steam that is formed in the baking
chamber, it will be necessary to provide a conduct chimney for the discharge, however separated from the
chimney, for the evacuation of fumes. A very interesting solution is represented by the chimney flues with
two canals; threw the bigger canal are evacuated the fumes, and threw the smaller canal are evacuated the
steam.
 
MODELLO A B C D E F
(mm) (mm) (mm) (mm) (mm) (mm)

MINI 230 320 410 300 150 150

PLUS 240 320 470 300 150 150

MEDIO 250 320 455 380 200 200

SUPER 250 320 555 380 200 200

MAXI 275 320 705 380 250 250

 
 
 
4.4.1 OVENS FEEDED WITH LIQUID FUEL
 
 
The dimensions of the chimney that evacuate the
fumes depends by the OVENS potential and by the height
of the chimney flue, depending upon the formula: S= KP/H1/2
where:
K = 0.024
P = necessary potential measured in Kcal/h
H = the height of the chimney measured in meters, lesser of:
- 0.5 meters for every change of direction
- 0.5 meters for every change of section
- 1 meter for every meter of length of the sub-horizontal joint between OVEN and chimney
See table 4 where it is possible to determine rapidly the chimney dimensions.
 
 
 
 

Figure 7

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Tabella 1

 
 
 
 
 
   

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4.4.2 GAS FEEDING OVENS
the chimney flues must keep to the following rules:
- must be measured, keeping in mind the height, according to the maximum thermal potential of the
appliance; in any case they must not have a smaller internal section compared to the one indicated in table 5.
For a greater thermal potential capacity it must adopt a circular section of:
3.5 square cm. every 1.000 Kcal/h per height less than 10 m;
2.5 square cm. every 1.000 Kcal/h per height included between 10 and 20 m;
2 square cm. every 1.000 Kcal/h. per height greater than 20 m.

 
Table 5
  Rectangular or square
Height in meters of the chimney flues Cylindrical chimney flues chimney flues
(connections excluded)
Internal diameter cm. Internal dimensions    Internal dimensions
h<10 10≤h≥20 h>20 square cm. square cm.
Thermal capacity Kcal/h.         
up to 25.000 up to 25.000 up to 25.000 10.0 79 87

up to 30.000 up to 30.000 up to 40.000 11.0 95 105

up to 40.000 up to 40.000 up to 60.000 12.5 123 135

up to 50.000 up to 60.000 up to 80.000 14.0 154 169
up to 60.000 up to 80.000 up to 105.000 15.5 189 208
up to 70.000 up to 105.000 up to 125.000 17.0 226 249
up to 85.000 up to 125.000 up to 155.000 18.0 255 280

up to 100.000 up to 155.000 up to 180.000 20.0 314 345

up to 120.000 up to 180.000 up to 213.000 22.0 380 418
up to 140.000 up to 200.000 up to 259.000 24.0 452 497
up to 160.000 up to 240.000 up to 300.000 26.0 531 584
 

The dimensions of a rectangular chimney flue must be at least equal to the dimensions of the
cylindrical chimney flue in correspondence with the same gas capacity, greater than 10%.
5 It must be waterproof and resistant to the temperature of the producing fuel and it's condensation, of
adequate thermal resistance and of low thermal conductivity. If they are placed in the external walls of
the room, they must be connected inside other tubes of analogous material or of cement. The air space
resulting from the chimney flue and tube must be in communication with the external air only in the
superior parts, in order to avoid the cooling off of the chimney flue.
6 The position of the chimney flue must be placed as vertically as possible and the end parts must
guarantee a safe and constant evacuation of the producing fuel with the application of a static exhaust.
7 The chimney flues must be predisposed, (both at the base and at the top) of a small opening for
inspection in order to make the periodic cleaning easier.
8 It is necessary that the orifice of the chimney pot overhang at least 0.40m. to any structure adjacent to
the chimney (including the peak of the roof of the building) at a distance of less than 8m. This is to
avoid that the wind may create around the chimney pot a pressure zone such as to prevail a lifting
power of the fuel gas. In this case of a flat roof or with an inclination less than 15°, the chimney pots
must have a vertical distance of at least 1.4m from the roof, if a parapet is provided, and at least 1m. in
the case the parapet is not provided.

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4.5 Electrical connections
The electrical line must be brought over the OVEN, and will be the installers duty to link up the
OVEN'S line.
It is obligatory the installation of a general switch provided with a thermal-magnetic protection which
must be installed a few steps before the OVEN.

4.6 Hydraulic connections

The alimentation nets must be attached to the hydraulic group situated under the platform drawer (fig. 8). The
alimentation pressure must be of 3-3.5 BAR. If the pressure of the net is superior it will be necessary to
assemble a pressure reducer complete with pressure gauge and regulate the pressure at 3-3.5 BAR.

WARNING
WHEN THE PRESSURE OF THE NET PRESSURE GAUGE IS INFERIOR AT THE 3 BAR, IT IS
INDISPENSABLE TO SUPPLY THE SYSTEM WITH AN AUTOCLAVE.
If the pressure of the water pipe-line is insufficient, the water will not have the necessary thrust for a
good distribution in the spray tube positioned inside the steam engine, compromising the correct functioning
of the OVEN. In this case the lack of pressure will be emphasized in the following way: Pressing steam
disbursement buttons(n.17 fig. 10), it will be noted a remarkable pressure in the baking chambers and a
hissing sound will be heard without seeing any steam discharge. This will be accompanied by an abundant
out-going water not vapourized by exhaust-pipe (fig. 8).

WARNING
TO HAVE ASSURED A SUPERIOR DURATION OF THE HYDRAULIC SYSTEM AND OF THE STEAM
ENGINES, IT IS RECOMMENDED TO INSTALL A WATER SOFTNER. DOING SO IT WILL BE AVOIDED
CALCAREOUS INCRUSTATIONS WHICH RIDUCE NOTABLELY THE LIFE OF THE OWEN.
 
MODEL A B C D H H
(mm) (mm) (mm) (mm) Water Water
entry exit

MINI 660 160 480 160 2200 300

PLUS 760 200 480 200 2400 300

MEDIO 960 200 480 200 2400 300

SUPER 1160 200 480 200 2400 300

MAXI 1460 200 480 200 2400 300

 

Figure 8

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Real Forni - RotoReal SP DIGIT gas – gas-oil
 
5. How to use the OVEN
 
 
 
5.1 How to first set oven  
 
At the first set of the OVEN is necessary to proceed in the following way:  
 
- To open completely the exhaust valve (n. 1 fig. 11);  
 
- activate the general switch on the electric power box (n. 1 fig. 9); 1  
 
- start the OVEN with starte button (n. 19 fig. 10);  
 
- press the burner button (n. 15 fig. 10) and the red led turn on;  
 
- press the aspirator button (n. 11 fig. 10) to let the aspirator work in the  
manual way;  
Figure 9
- after these operations,
  operate on the buttons n. 3 and 4 fig. 10 to execute a gradual
  heating of the OVEN, with passings of 60°C for a maintaining
  time of 15 minutes, until to the reaching of a temperature of
  240°C that will be kept for 30 minutes.
  13
1
2 14 5.2 Daily use of the oven
3 15 START - STOP OVEN
With the general switch turn on (n. 1 fig. 9), pushing the
4
button n. 19 fig. 10 the control panel turn on, and pushing again
5 the turning off process start. In fact, turning off the oven the fan
6 keep working for some minuts to cool the hot parts of the oven
16
7 and at the end the oven turn off completely. This cooling period
can be modified by means the variation of a working parameter
8
17 (See par. 5.5)
9
10 THERMOREGULATION
18 Pushing the button n. 15 fig. 10 the burner turn on and the
11 red led turn on. If this led is lightening the door is open or the
19
12 burner is in block. Push the buttons n. 3 and 4 fig. 10 to set the
temperature on the display n. 14 and on the display n. 13 the
temperature on the chamber. When the burner is heating the red
led (n. 1 fig. 10) is on.
20
BAKING TIME
Push the buttons n. 6 and 7 fig. 10 to change the minuts
of the baking time and pushing the button n. 16 the baking time
21 start. The remaining minuts of baking time are on the display n.
5, at the end the buzzer turn on and the led is lightening. To turn
off the buzzer open the door or push the button n. 16 fig. 10, in
this case the baking time is automaticaly prolonged of 3 minuts.
STEAM
Push button n. 9 e 10 fig. 10 to change steam time on the
display n. 8 and pushing the button n. 17 the steam begin to
come out in the way the working parameters are set (See par.
5.5)
22 ASPIRATOR
Push button n. 11 fig. 10 to turn on or off the aspirator and
the led show if it's working or not. The aspirator autotically turn
on opening the door. If the red led (n. 2 fig. 10) is lightening a
intervention of the thermal switch has taken place. (The thermal
switch of the aspirator or the fan).

 
Figure 10

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Real Forni - RotoReal SP DIGIT gas – gas-oil

INTERNAL LIGHT
Push button n.12 fig. 10 to turn on or off the internal light of the oven and the led show if the light is on or
off. 

TROLLEY ROTATION
When the door is closed and the trolley is rotatine the led on the button n. 18 fig. 10 is on. Pushing this
button the led begin to lightening untill the trolley is in position (to come out), when the trolley is in position the led
turn off.

WARNING
WHEN THE BURNER IS FUNCTIONING IT IS OBLIGATORY THE PRESENCE OF THE OPERATOR, AVOID
CATEGORICALLY TO TRUST THE ELECTRONIC PANEL FOR MAINTAINING OR FOR BRINGING THE OVEN
IN TEMPERSTURE.

DANGER
NEVER LEAVE THE BURNER TURNED ON FROM THE DAY BEFORE.
 
 
 
 
 
5.3 Steam control
The automatic cycle of the steam is controlled by the electronic
panel and it's explained in the previous paragraph, further information are
on the working parameters paragraph.
To evacuate the steam from the chamber rotate the steam handle
(n. 1 fig. 11) on the right to open the valve. To close, instead, rotate the
steam handle on the left setting it again on the initial position.
 
 
 
 
5.4 How to turn off the oven 1
At the end of the baking, to switch off the burner (n. 15 fig. 10) and Figure 11
stop the OVEN pushing the start-stop button (n. 19 fig. 10) In this way the
cooling time begins (See par. 5.5 to change this time) and at the end switch off the general switch on the electric power
box (n. 1 fig. 9). After 10 or 15 minutes close the steam valve (n. 1 fig. 11).
For the ovens working with gas close everytime the interception gas tap.
 
 
   

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Real Forni - RotoReal SP DIGIT gas – gas-oil
 
5.5 Working parameters
The electronic panel allows to modify some parameters that influnce the way the oven works.

WARNING
THE MODIFICATION OF THE WORKING PARAMETERS MUST BE EFFECTUED ONLY BY QUALIFIED
PERSONELL.
When the electronic panel is off, push the burner button (n. 15 fig. 10) to have access to these parameters
and on the chamber temperature display the abbreviation of the parameter will be shown. The parameters can be
modified pushing buttons n. 3 e 4 fig. 10 and push the burner button to pass to the following one. In order will be
shown:
 
 
 
a) tF1 - Advance time of the turning off of ventilation from the start of steam (0 - 99 seconds) Default
set on 2seconds. At the pushing of steam button (n. 17 fig. 10) the steam will delay the entry in
the chamber for a time equal to the value set in this parameter. In this way the fan has the time to
stop an let the steam to stay in the baking chamber.

b) tF2 - Delay time for the turning on of the fan from the end of the steam time (0 - 250 seconds)
Default set on 30seconds. At the end of the steam time the fan will delay to turn on for a time
equal to the value set in this parameter. In this way the steam has the time to lay down on the
product.

c) tOF - Delay time of the turning off of the fan from the turning off of the electronic (0 - 60 minuts).
When the electronic panel on, pushing the start-stop button (n. 19 fig. 10) the cooling time begins,
the fan keep working for a time equal to the value set in this parameter and then the oven will turn
off completely. A good cooling assure a long duration of the oven. Do not set less than 5
minutes.

6. Security device.
The annular OVEN is equipped with security devices in conformity with the directive law 89/392/CEE
and any successive modifications.
The security devices are:
- Security thermostat . In case of damage done to the thermostat in the command panel the security
thermostat will shut off burner when the temperature reaches over 350°. In the case this should happen, it
will be necessary to act according to as indicated in paragraph 7.2.2.
- Limit switch bracket for the door handle. In case of an opening of the door it immediately stop the
trolley coupler.
- Grate on exhaust prevents hand contact with the fan of the ventilator.
- Emergency push-button (n. 1 fig. 10) It switch off the OVEN and stop immediately the engines.
- Security thermostat. It take the temperature in the zone of the spy-hole of the heating chamber to
switch off the burner in case of an overheating in that zone due to an obstruction of the chimney. (Only
for gas feeding ovens).
 
 
 
 
 
   

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Real Forni - RotoReal SP DIGIT gas – gas-oil
 
7. Maintenance
To have assured the best performance and maintain the correct functioning of the various parts of the
OVEN for a long period of time it is indispensable to correctly carry out the cleaning and periodic
maintenance of the OVEN.

WARNING
THE TIME INDICATED FOR THE EXECUTION OF THE OPERATIONS ARE APPROXIMATE, BEING SET
ON MEDIUM JOB AND FUNCTIONING CONDITIONS. IN THE CASE OF INTENSIVE FUNCTIONING IT
SHOULD BE ADEQUATELY REDUCED.

WARNING
WHEN CLEANING OPERATIONS ARE BEING EXECUTED IT IS OBLIGATORY TO DISCONNECT THE
OVEN'S ISOLATING SWITCH AND THE GENERAL SWITCH WHICH IS INSTALLED A FEW STEPS
BEFORE THE OVEN.

7.1 Periodic maintenance.

 
- EVERY WEEK:
- Cleaning the glass of the door. It is necessary to carry out the cleaning of the glass in warm water (30°-
40°C) and detergent to remove traces of grease or encrustation.
Attention: cold water should not be used on the tempered glass because it causes it's breakage.
- Cleaning the outside part of the OVEN and the chamber. When cleaning the facial metallic
part of OVEN use a spray product for stainless steel, that besides de-scaling, it contemporary polishes
the surfaces.
 
 
- EVERY SIX MONTHS:
- Clear the filter and verify the seal of the electrovalve.
- Clear the entry and the exit of the steam.
- Clear the steamer.
- Functional check, when the oven is cooled, of the hydraulic circuit.
- Check of the belts tension of the rotating unit.
- Lubrication of the rotating unit.
- Functional check of the thermoregulator.
- Clear the fan and the steam aspirator.
- Clear the gaskets of the door.
 
 
   

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Real Forni - RotoReal SP DIGIT gas – gas-oil

 
7.2 Occasional maintenance.  
 
7.2.1 SUBSTITUTION OF THE OVEN LIGHTS  
 
To substitute the bulbs burnt out or broken you  
must act in the following way:  
 
Remove the electronic panel from the left pillar  
(fig.12), to reach the cover light where the lamp-holder is  
 
placed; removing two screws you can remove it from the  
pillar. The electric wires are long enough to lengthen at  
the outside of its place. After remove the light catching it  
from the external and pulling it. To assemble the new  
light be careful to don't touch the interior side. To
substitute the tempered glass remove the cover, unscrew
the glass frame fixed by three nuts inside the chamber. Figure 12
To substitute the glass be careful to replace the gasket.
 

7.2.2 BREAK-DOWN OF ELECTRONIC PANEL.

When the electroni panel breaks down two situations may occur:
- the burner immediately stops;
- the burner continues to function until the security thermostat intervenes.
In the first case, it will be necessary to act on the thermostat switch (n. 20 fig. 10) in order to operate
with the reserve thermostat (n. 21 fig. 10) until the main one is substituted.
In the second case, if the security thermostat has not yet intervened, it will be necessary to act on the
thermostat switch (n. 20 fig. 10) until the main one is substituted.
In the case in which the security thermostat has already intervened or intervenes during the
substitution phases of the break-down of the electronic panel, it will be necessary to re-arm the security
thermostat after you have completed the substitution of the damaged electronic panel, otherwise the OVEN
will not re-start, preventing the re-starting of the burner.
 
The security thermostat, situated over the OVEN, is furnished with a green lever that must be pushed
to restore the security and to permit the correct functioning of the burner.
 
7.2.3 BAKING REGULATION.
At the test of the OVEN regulate the air flow to have a completely
baking uniformity. If there is a worsening operate on the slits of the air
intake, located on the right side in the baking chamber.
There are three lines of slits: that ones on the lateral sides
regulate the baking on the external side of the trays, while that ones on
the center control the internal part of the trays.
The numerals (fig. 13) are referred to the opening in mm of the slit
as set in the factory and as usually there is a completely baking
uniformity.
If this set is not good enough move the registers loosening the
three screws and modifying the opening of the slits. The movement of
the register must be of 1-2 mm maximum for each regulation.

WARNING
THIS OPERATION HAS TO BE EFFECTED ONLY AND EXCLUSIVELY
WHEN THE OVEN IS COMPLETELY COOLED.

Figura 13

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Real Forni - RotoReal SP DIGIT gas – gas-oil
 
8. Exchange parts.
The orders for the exchange parts must be carried out by the REAL FORNI company and must contain
the following information:
- OVEN model, matriculation number, and year of construction. This data is engraved on the
embossed metal plate of identification (see fig.2).
- Description of the item and quantity requested.
- Transportation means and shipping modalities. In the case this does not become present, REAL
FORNI, although dedicates to this service particular care and attention, does not respond to any delays of
shipping caused by situations beyond ones control. The shipping fees are, when they are not differently
specified, always charged to the addressee. The merchandise travels at risk and danger of the buyer even if
sold by C&F.
 
 
8.1 Electrical material control board.
 

FIGURE DENOMINATION CODE

Emergency push-buttom 61

Electronic panel DIGT 62

Reserve thermoregulator 63

Thermoregulator switch 64

Thermoregulators switch contact block 65

 
 
 
 
 
   

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Real Forni - RotoReal SP DIGIT gas – gas-oil
 
 
8.2 Electrical material internal panel.
 
DENOMINATION CODE
  Terminal connections 01
  General switch 02
Transformer 03
Distribution frame 04
Transformer fuse block 05
12V fuse block 6
24V fuse block 7
Alarm fuse block 8
Burner fuse block 9
Engines fuse block 10
Remote-control switch rotating unit 11
Thermal switch rotating unit 12
Remote-control switch fan 13
Thermal switch fan 14
Remote-control switch aspirator 15
Thermal switch aspirator 16
Remote-control burner 17
Man./Aut. relay 18
Alarm relay 19
  Alarm 20
 
  Security thermostat 21
 
 
 
 
 
 

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Real Forni - RotoReal SP DIGIT gas – gas-oil

8.3 Various material.

FIGURE DENOMINATION CODE

Dichroic lamp 037

Electrovalve 038

Tempered glass window light 039

Tempered glass internal door 055

Tempered glass external door 056

040
Aspirator

Probe for thermoregulator 041

Door limit switch 042

Wheel for trolley 100 043

Gasket 044

Security thermostat
045

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Real Forni - RotoReal SP DIGIT gas – gas-oil

Fan engine 046

Rotor fan 047

048
Engine + rotor for fun

Door gasket 049

Thrust bearning 050

Lower bearning 051

Teflon bushing 052

Rotation unit sensor

053

Motoreducer with engine 054

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Real Forni - RotoReal SP DIGIT gas – gas-oil

 
9. Possible problems.
PROBLEM POSSIBLE CAUSE HOW TO SOLVE IT
The oven does not - No electricity. - Find the cause and take action.
work: no reaction. - General switch not correctly positioned. - Position correctly.
- Transformer break-down. - Substitute transformer.
Burner does not start. - Fuel missing. - Prepare the refuelling.
- No electricity. - Find the cause and take action.
- Intervention of security device. - Restore security thermostat.
- Burner fuse break-down. - Change fuse.
Fan does not start - No electricity. - Find the cause and take action.
- Intervention of security device. - Door handle not coupled.
- Intervention of the thermal switch. - Restore the thermal switch.
- Steam delay time and fan delay time set - Set the appropriate times on each
too high. timer.
Exhaust does not start. - Intervention of magnetic-thermal - Re-start with button.
protection.
Trollesy does not turn. - Intervention of security device. - Door handle not coupled.
- Intervention of magnetic-thermal - Re-start with button.
protection.
Light does not work - Burner fuse break-down. - Change fuse.
Steam does not reach - Water missing. - Find the cause and take action.
the chamber. - Electrovalve broke. - Re-place.
 

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