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REPAIR LIST

PROJECT NAME MT ZAKIRA


DIMENSION 53.38 mL x 9.00 mB x 4.00 mD
DURATION Estimated 30 days fine wheather working days
ARRIVAL TBA
DEPARTURE TBA
UNIT RATE APPROVED AS
NO DESCRIPTIONS QTY UNIT TOTAL SGD INSPECTION REMARKS
SGD
A. GENERAL SERVICES
1 Docking and Undocking
Docking and Undocking including first 1 day dock hire 1 Lot 14,500.00 14,500.00 14,500.00
2 Each Subsequent days 30 Days 136.00 4,080.00 4,080.00
3 Dock Preparation 2 Oprtn 500.00 1,000.00 1,000.00
Remove & refit Keel Block for access repair. pc 100.00 Unit Rate
4 Mooring and Unmooring 4 Moves 100.00 400.00 400.00
(arrival, upslip, downslip and departure)
Note: mooring rope usage dia 3-4" one roll/month, if vessel's rope unavailable Roll 400.00
5 Tug Assistance required 1 Lot 3,000.00 3,000.00 3,000.00
a) Internal Mooring Boat 300 Hp (Min. charge 3 hours)
b) Assist Tug 1500-1600 HP (min. charge 4 hours)
6 Wharfage
To provide berthing space, during periode of repair Days 50.00 Unit Rate
7 Shore Power Supply
a) Provide PLN Shore power during vessel in dock only
Base on 380/220 V, 50 Hz and up to 200 amp Kwh 0.50 Unit Rate
Min. charge S$ 100 per day or 145 kwh per day. 30 Days 100.00 3,000.00 3,000.00
Connect and Disconnect Line/Time 32.00 Unit Rate

b) Temporary Lighting max. 5 bulb @ max 100 watt Day 20.00 Unit Rate
Repair on board or on docking per 100 watt lamp Lamp 5.00 Unit Rate
Connect and Disconnect Line/Time 50.00 Unit Rate
8 Fresh Water Supply
Fresh Water (Min. charge 10 Tons) Ton 10.00 Unit Rate
Connect and Disconnect Line/Time 20.00 Unit Rate
9 Gas Free Inspection During Docking Days 7 Days 50.00 350.00 350.00
10 Gangway Order 150.00 Unit Rate
11 Fire Line
Fire Line, allow 1 line 30 Days 50.00 1,500.00 1,500.00
Connect and Disconnect Line/time 50.00 Unit Rate
12 Fire Watchman During Working Hour (8.00 - 16.00) 30 Man/day 10.00 300.00 300.00
13 Security Guard
To provide security guard to carry out regular inspection & patrol though out the
vessel (If requested by owner)
- Allow for 1 man for 1 shift / 8 hours Shift/day 25.00 Unit Rate
14 Garbage Disposal (per time) 7 times 45.00 315.00 315.00
15 Ventilation Blower during repair Include Connect and disconnect Pc/day 50.00 Unit Rate
16 Cooling Line
Supply Cooling System, allow for 1 line line/day 50.00 Unit Rate
Connect and Disconnect line/time 50.00 Unit Rate
17 Ballast Water Supply (if required)
Ballast Water Ton 0.50 Unit Rate
Connect and Disconnect line/time 100.00 Unit Rate
18 Sewage
Daily disposal of sewage (min. 4 ton) Ton 60.00 Unit Rate
Connect and Disconnect line/time 80.00 Unit Rate
19 Compressed Air Supply
Compressed Air Line/day 55.00 Unit Rate
Connect and Disconnect Line/time 80.00 Unit Rate
20 Removal and Disposal of Mud, Sludge and Oily Bilge
- Mud Ton 200.00 Unit Rate
- Oily Mud Ton 450.00 Unit Rate
- Sludge (Min. Charge S$ 500 per operation) Ton 50.00 Unit Rate
- Oily Bilge Water (Min. Charge S$ 500 per operation) Ton 50.00 Unit Rate
21 Remove and refit Buttom Plug Pcs 35.00 Unit Rate
22 Manhole Cover (estimated 10 pcs)
- Open & Close Manhole Cover Pcs 45.00 Unit Rate
- Renew Packing / Gasket Pcs 35.00 Unit Rate
- Renew Stud / Nut Each 10.00 Unit Rate
- Renew nut only Each 5.00 Unit Rate
23 Staging
Tower staging min. charge size @ 3mL x 3mL x Height m3 5.00 Unit Rate
Min charge S$ 250 / stage
Hanging staging @ S$ 15 / m/ plank
min charge S$ 300 / stage
24 NDT (Non Destructive Test)

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UNIT RATE APPROVED AS
NO DESCRIPTIONS QTY UNIT TOTAL SGD INSPECTION REMARKS
SGD
- Radigraphic Test (x-ray) sheet 42.00 Unit rate
- Ultrasonic Gauging
Up to 200 - above 500 spot 2.80 Unit rate
Min. Charge 200 spot
B HEAVY EQUIPMENTS for Lifting & Shifting goods Min. Charge 3 hours per order (if required)
Crawler Crane 50 - 55 ton Hour 85.00 Unit Rate
Forklift 2 - 3 ton Hour 20.00 Unit Rate
5 - 6 ton Hour 25.00 Unit Rate
10 - 15 ton Hour 50.00 Unit Rate
Loader 10 - 15 ton Hour 50.00 Unit Rate
Cherry Picker - Unit/hour 85.00 Unit Rate
C REPAIR WORK
C.1 BLASTING AND PAINTING WORK (ALL PAINT / COATING PRODUCT ARE TO BE SUPPLIED BY OWNER)

Estimated area :
Top side area : 300 m2
Vertical area : 400 m2
Bottom area : 480 m2
Estimated total area : 1180 m2

a) High Pressure Washing & Cleaning with 3,000 PSI M2 0.70 Unit Rate
b) Hose Down with Fresh Water M2 0.30 Unit Rate
c) Hard Scrap for Light Marine Growth Barnacles 880 M2 1.00 880.42 880.00
d) Chemical Cleaning for Oil Stain (Min. charge 200 M2) M2 6.00 Unit Rate

Hull Blasting including 1st Coat


1.1 SA 1.0 M2 15.00 Unit Rate
1.2 SA 1.5 M2 16.00 Unit Rate
1.3 SA 2.0 1180 M2 17.00 20,067.14 20,067.00
1.4 SA 2.5 M2 18.00 Unit Rate

Main Deck Blasting included 1st Coat


2.1 SA 1.0 M2 16.00 Unit Rate
2.2 SA 1.5 M2 17.00 Unit Rate
2.3 SA 2.0 M2 18.00 Unit Rate
2.4 SA 2.5 M2 19.00 Unit Rate

To apply extra coat


3.1 2nd coat 1180 M2 0.70 826.29 826.00
3.2 Anti fouling 1180 M2 0.70 826.29 826.00

Notes :
- Min. charge for hull gritblasting is 300 m2 for vessel bellow 100 m LOA
- Min. charge for touch up coat is 70% of full coat area
- Paint and thinner to be supplied by Owner.
- Install scupper drains pcs 15.00 Unit Rate

- Full Spot Blasting SA 2.5 M2 28.00 Unit Rate


- Hull Painting with owner supply, painting (Underwater area / Top Side) M2 0.70 Unit Rate
- Hull Marking (Included port register, IMO, Draft Mark and Plimsoll) 1 Ls 500.00 500.00 500.00

ZINC ANODE (Material supply by Owner )


Hull Outside up to 10 kg Pc 22.00 Unit Rate
Hull Outside 10-20 kg 45 Pc 33.00 1,485.00 990.00
Inside Ballast Tank (surcharge 20%)
Protect Anode during painting Pc 3.00 Unit Rate
Note : Exclude access work

Sea Chest - Estimated 2 location 2 Location 200.00 400.00 400.00


(Opening Sea Grating, Cleaning by HP Fresh Water and Hard Scraping,
Painting Sea Chest & Refit and Closing Sea Grating)
Note : any repairs/renewal and staging if required will be charge extra

C.2 PIPING RENEWAL & VALVE OVERHAUL SERVICE

Steel pipe renewal (per meter)


Steel & API sch 40 pipe

Pipe Dia Per Meter Per Bend Per Flange 10K


(mm) (S$) (S$) (S$)
Up to 25 40 15 13
50 77 29 23
80 120 45 35
100 164 62 50
125 207 81 68

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UNIT RATE APPROVED AS
NO DESCRIPTIONS QTY UNIT TOTAL SGD INSPECTION REMARKS
SGD
150 267 107 91
200 341 139 120
250 429 178 156
300 535 224 199

Notes : Above rates shall be increased for the following

Condition for steel pipe renewal Surcharge


Add. charges or surcharges from basic tariff :
Pipe & Elbow SCH. 80 and Flange 10K 20%
Single bending of pipe 10%
Double bending of pipe 15%
Pipe in Engine Room, Pump Room, Accommodation 20%
Pipe in Double Bottom Tank, Cargo Tank and Peak Tank 40%
Hot dip Galvanizing of Pipes 35%
Ready Galvanized Pipe, Elbow etc 20%
Copper / Stainless Steel Pipe 50%
Hyd. pipes, but not including Chemical Cleaning & Flushing 50%
All Removed and Refit Work for Access Work 70% of Basic Rate
Reusing of existing flanges 80% of Basic Rate
Minimum charge one meter per joint
Branch pipe of less than one meter shall be charged as one meter
For intermediate pipe size, the next higher size will apply
Renew Bolt & Nut, Rubber Gasket, Pipe Penetration and Support / Clamps are not
included
Staging, Testing, Painting, Insulation, Chemical Cleaning, Flushing, Removal for Access
and Hot-dip Galvanizing are not included
VALVES OVERHAUL
TARIFF FOR VALVE OVERHAUL
Open, Clean for inspection, Lap Valve Lid and Seat, Close up and Repack gland in place
- Globe valve inch 40.00
- Gate valve inch 42.00
- Butterfly valve inch 55.00

Note : Exclude repairs, renewal and machining work

Conditions for tariff of valve overhaul


Minimum charge 2 inch bore per valve
Open up valves, clean for survey, close up, and repack gland in place.
The Basis of Tariff for valves up to 7 bar working pressure
The Valve will be charged extra according to Working Pressure :
Working Pressure above 8 to 16 kg/cm2 Surchage 20%
Working Pressure above 17 to 28 kg/cm2 Surchage 40%
Working Pressure above 29 to 40 kg/cm2 Surchage 60%
Working Pressure above 41 to 60 kg/cm2 Surchage 80%
For valves in engine room surcharge 20%
For valves in D.B tank and duct keel surcharge 35%
For valves in tanks and pump room surcharge 30%
Remove to shop surcharge 50%
Repair, renewals, machining and access work excluded
Lagging repairs and staging excluded
For intermediate valve size, the next higher size shall apply
Hydraulic, motorized, and pneumatic operated valve & steam valve will be charged on a

C.3 STEELWORK

Less than 1 ton kg 3.50


1 - 10 tons kg 3.20
10.1 - 50 tons kg 3.00
Above 50 ton kg 2.80

Estimated replating kg 3.20 -

The Steel Renewal Tariff is based on shell plating with


stiffeners - flat and straight welded construction of pre
blasted and painted ABS Grade 'A' steel or equivalent steel.
Additional charges for renewal of :
- Internal in conjunction with plate renewal only plus 20%
- Soft nose or stern plate and stiffeners in way plus 100%
- Keel plate plus 20%
- Corrugated Bulkhead plate plus 100%
- Plate iwo double bottom tank and peak tank plus 20%
- Plate iwo engine room plus 20%
- Pump room, Accommodation plus 20%

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UNIT RATE APPROVED AS
NO DESCRIPTIONS QTY UNIT TOTAL SGD INSPECTION REMARKS
SGD
- Single curvature plus 15%
- Double curvature plus 25%
- The Rates above are for steel renewal at one location
- Staging, removals for access work, cleaning, special shoring,
surface treatment, painting, non-destructive test, using of
Charge additional
special electrodes, vacuum test and tank air test are to be
charged additionally
Steel work calculation based on
8,000 kg/m3
Max. length x breadth x actual fitted thickness x steel density
Additional charges shall be applied for steel thickness less than
plus 10%
10 mm
Minimum weight for Insert Plate 100 kg/piece
Minimum weight for Bracket, Stiffener 15 kg/piece
Deck outfitting shall be charged separately
High tensile steel EH36 / equivalent steel to be charged plus 35%
Build up Welding on hull external S$ 35/m
Minimum charge for Build up Welding 2 m/location
Gouging of existing welding seam S$ 15/m

C.5 ANCHOR CHAIN & CHAIN LOCKER

Anchor & Cable Unit SGD Remark


- Dia. 19 - 22 mm side 250 Survey, mark, clean , chipping
- Dia. 22 - 25 mm side 350 fit up and coating 2 side 350.00 700.00 700.00
- Dia. 25 - 30 mm side 400
- Above 30 mm side 450

Light sweep & 1st coat Unit SGD Remark


- Dia. 19 - 22 mm side 150 High pressure wash and one
- Dia. 22 - 25 mm side 200 coat with bituminous paint.
- Dia. 25 - 30 mm side 250 Paint supply by owner
- Above 30 mm side 300

Measure & Record for Anchor & Chain (P&S) 1 ls 300.00 300.00 300.00
Submit record to class and owner

CHAIN LOCKER
- Clean and Paint (Paint supply by Owner) 1 bothside 1,200.00 1,200.00 1,200.00
- Mud disposal ton 180.00 Unit rate

Note :
a. Removal of grating and floor plates excluded 20% of the rate
b. Removal of mud and pumping out water excluded
c. Extra charge if staging required.
d. Pumping out Chain Locker S$ 120 per locker
Removal Mud S$ 180 per ton
e. Price based on one chain locker each at port and starboard side only

C.6 TAIL SHAFT, PROPELLER, RUDDER DAN STERN BUSH

a. Rope Guard
- Crop rope guard for inspection and refit and weld 1 ls 250.00 250.00 250.00

b. Stern tube
- Measure Stern tube weardown clearance 1 ls 300.00 300.00 300.00

c. Tail Shaft
Estimated Dia. Shaft 250 mm
Withdraw and refit 1 pc 3,742.00 3,742.00 3,742.00
Dismantle seals clean & Reclose 1 pc 960.00 960.00 960.00
Measure 1 pc 120.00 120.00 120.00
Note : All material seals supply by Owner's

d. Propeller
Estimated Diameter propeller 1,500 mm (Conventional Propeller)
Remove & refit propeller 2 pc 1,400.00 2,800.00 2,800.00
Clean and normal polish propeller in place by disc-sanding 2 pc 400.00 800.00 800.00
Balancing propeller pc 3,600.00 Unit Rate
Note : Price excluded repairs, renewals and staging

e. Rudder
Measure rudder stock & pintle wear down clearance 2 ls 300.00 600.00 600.00
Unship rudder to dock bottom for examination and refit 1 ls 3,000.00 3,000.00 3,000.00
Remove/refit rudder stock ls 1,500.00 -
Note : Price excluded air testing, repairs, renewals and staging

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UNIT RATE APPROVED AS
NO DESCRIPTIONS QTY UNIT TOTAL SGD INSPECTION REMARKS
SGD

Note :
a. Removal of rope guard for taking clearance
b. Staging for access to work 2 stage 250.00 500.00 500.00
c. Magnaflux test tailshaft taper onboard test 300.00 Unit Rate
d. Dye penetration test test 150.00 Unit Rate
e. Alignment checks, repairs, renewals and access works are not included

C.7 Safety Equipment certificate


a. Inflatable Life Raft Certificate 2 unit 75.00 150.00 150.00
b. Hydrostatic Release Unit Certificate 2 unit 25.00 50.00 50.00
c. Fire Extinguisher 15 unit 20.00 300.00 300.00
d. CO2 Certificate 4 unit 75.00 300.00 300.00
e. Lifeboat 2 unit 750.00 1,500.00 1,500.00

Note
Exclude refill & Hydro test

C.8 Document DWG Engineering


a. General drawing
General Arrangement
Lines Plan
Hydrostatic Curve
Cross Curve of Stability
Tonnage Calculation

b. Hull Costruction
Hull Construction
Midship Section
Shell Expansion Plan
Construction Profile and Deck Plan
Fore and Aft Construction
Engine room layout
Deckhouse construction
Wheelhouse construction
Docking Plan
Tank Capacity Plan 15,000.00 15,000.00
Sounding Scale Tank
Tank calibration

c. Machinery
Engine Room Arrangement
Sea Chest
Engine Room ventilation
Main engine & Auxilary engine pondation
Pipe Routing Plans are Delivered in Schematics
Schematic Fuel Oil
Schematic Bilge
Schematic Fresh Water & Sea Water;

d. Electrical
Electric Load Balance Calculation
Switchboard, Electric Wiring, and Distribution

e. Classification Fee 25,000.00 25,000.00

C.9 NAVIGATION ACCESSORIES


a. Echo sounder 1 unit 500.00 500.00 500.00
b. Wind Speed&direction Indicator 1 unit 3,000.00 3,000.00 3,000.00
c. Emergency Stop for Main engine 2 unit 1,500.00 3,000.00 3,000.00
d. Internal Telephone Communication 1 lot 4,500.00 4,500.00 4,500.00

C.10 Engine Room & Pump Room


a. High Level Bilge Alarm System 1 lot 3,500.00 3,500.00 3,500.00

C.11 Deck
C. Ventilation Room
Rewinding motor 2 unit 800.00 1,600.00 1,600.00

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UNIT RATE APPROVED AS
NO DESCRIPTIONS QTY UNIT TOTAL SGD INSPECTION REMARKS
SGD

Total 126,606.00

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