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Question 4 2pts
i) Mechanical abrasion.
ii) Diffusion.
iv) Oxidation.
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Quiz instructions
Question 3 2 pts
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-- Toprocess
facilitate the machining
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Question 3 2 pts
( To increase machinability
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Manufacturing Processes
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_ Date: 24.1)4.2019
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Q,.1 chose the most correct answer for the followlns 17mam
L In a,y-a..ivf•M W1ldlng pracas, lho role of ""YI"" Is:
;If. Act os • fu•I. B. Am., a coolanL S:. Olomlcally comblnos wi111 •atl4•••
to pm:.,,., he,L D. Aeunafttn
l- Tho m•in fvnctlon al !he Inert ps In MJG -ldlnc Is to:
;._.. Mak" deaning of d,e weld •HY· 8. k•eps contaml~nu out and """"11SOXic!alion in :t,e .,.JL
C. ~uus heal and str,os,; In lhe wrid. • O. Re<ium griln grOWl!i.
3. ~ n ID e<e1ylone mlo In case of r>eu1nl
A, 0.8:t.0. 8. 1:1, ~ Ll:1.
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D. 2:L
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4. Which GM al Ill• foll-Ins ......~oms.es uses IIOII a>nsuffllbll · - ·
~ Gos mrtal arc welding. B. Submerged arc weldln1. /4 Gas Tunpt"" arc w!ldlffl. O. Flu• a»ted , re wddli-.g 1\
5. Sailcl-sUt. weldlna men to lolnl,C prOCIUl5 In which CO<llftC8ftCI rau1U from: ~1
- A. Application of pressure alon• or I comblnallon of hen and prossur._ 8. Applk:allon af p,min aione.
c. ~pplicatlon 'of hul alone. · D. NJplicallon of cold woldln11 materials.
)- G. Flu• Is usually fonnulaled 10: { AAaf ~
A. Provide a protective atmosphere for welding. B. SliblTite Ill• arc. C. Reduc• span,ring.
1. ft ...... pal:ulty Is used In tlla W1ldlrc ot: -
--. Nonfffloul metals. B. All mllc!-steel. C. Nonf,rtous and ferrous meals. 0. All of abaYe.
a. Railroad nils 1o1nu l<hlewd try usl~ I ' \
~ - lie Welding. B. Oxyhydrogen welding. C. Upset welding. D. P!Jsm• /Ot Welding. \l
s. Whal b the l1stnt and most a:,nYB1ient W1ldlns pOSltlon7 l. I
A. Horltonol posiUon. -:.,Rat or down hand posidon. V. V"1le>I pg$1tiQ•· D. Qvemead pc,,ruon.
10. Pot01lty In weldlna jolnu IJ r-'ts from: - C. Contamlnints on lh• svmc:es. D.Allola-..
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A. lnduslon al atmaspherlc gases. IL Sulfur In the weld m•t.l.
tL Peno,ranl lmpocllon IIISll"I method Is used:
8. To locate Internal defect>. I I
A. To locate minute surface craclcs and porosll'/,
D. None a9f above. \1
C. lo locate lxith exttmal and lntemal defeds. •
u . The nlal thn.rSI farce R (orfoed fora) must ba- O, Urger than 2F, + F1. '
1 A. Cqual to 2f0 + F1 + F •
13. 0.-111 Is:
1 B. t..arger
"'f
lllan F, + F1 + F1·
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c. urger than 2F. + F, + F1.
"--' mulllple-<uttlng edges tool used only for p,oductlon a hole In a soDd w011<pleat. nd
8 · .. multipl«utting edges 1001 used only for production• hole In • solid -l<pl,c._ n may aho be used lor enlorglng • exlstt•& :;,.-,
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holl:s.
c. Amultlple-<utllng «lges tool ured only for enluglns and exlsllng holes. · hole>-
D. AslnglHUtting «lge tool ll!ed for production a hole In a solid worl<pl•ce. It may •lso be uso:<l lor ,n11,glng and ,.i,unc
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u . o.m 11F1 'ell compln tool lhln I SPT L - :
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'P.JU Orm, contain more.thin one cutt1n1 edge.
:, ~~The ral<e and dearance {relief) angles va~ along th• cutting edge of• twl•t drill.
~ r .,, ~~tl~g <peed varies from maximum to ,.,0 aIona the cunlnB edge.
01 t"-.:'.- ' av, marglns fn siring part.• . .
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re u1u,Jiy made oh
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o, All at above.
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. 7. 1Nhlt h ol tho fo lla.1J~a mUII 8, High ,peed nee! (H.S.S,). C. (Hair.le<.
' · Up.mi!llr.r, B. Do· "I~ •nawn u wnvolrtlonal mllnng? . O. :,on• or th• rr.endoned.
.vn-m,lllng. C. Both up-mllllns and dawrH'lllllng.
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Q.2 I 10 marfcs
calculate and design a built-up plain miillna cutter with lnserud blades of HSS, for ~u1h mlllln1 a plane
wrface, with (b : 100 mm), on a worlcpi«e of allay structural steel with ultimate lf!nslle Strength (oe "'
100 kgf/mm2). The m:adllnln1 a!Jowana depth of cut (t" 6 mml, Permlnlblt bending stress of the arbour
(for the struaural steels o," U-25 II.If/mm'). f
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O~lcn a hand reamer for rumlna .i throup, hol4!, diameter SSH7 (SS'°-"lSI, In a wc,rkplete of structur.11
alloy steel, whiGh ultimate stren,th o. "lOSO MPa.. The diameter of ttie pre-ma~~lned hole d = 54.65
mm,
Good welt
Or. Rasheed Amerah.
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Mee anfcal Department
Manufacturing Processes I/ Metal Cottlng
Sl'Cond exam
Student p:1mc: C, ,,) !,/l f /d ~ No.: Date: 30.04.2018
I Sl11tli•11l2IBn:1ture: ., • 7
Q.l 6 marks
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" clrl\\lnP, o peration Is to be performed with a 2S.4 mm diameter twist drill in a steel workpiece. lhe hole Is a
bllnd•ho1c at a depth = SO mm, and the point angle = u s•. Cutting conditions are: speed= 25 m/min, feed =
0.2S mm/ rev.
Determine: (al t he machining time to complete the drilling operatlon, and (b) metal removal rate during the
operation, after t he drill bit reaches full diameter.
Q.l 4marks
find tool shank she for cut depth (t) = 2 mm and fee.d (s) = OJ Q mm/rev. and 12 overhang. Also find
maximum permlsslble overhang for 25 square ·shank.
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GIVEN OEPlH OF CU1 70
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Q.3
1. List (61 types of Drills according to their constructions.
Quiz Instructions
Question 2 2 pts
Forces of resistance
acting along the drill
axis must overcome by...
c: longitudinal force
1~ 1 Axial thrust force
(_ Radial force
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Quiz Instructions
Question 1 2pts
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Mechanlul Ocpnnment
F1rst exam Manufmurlng Plotrsse.i
Dote: 28.03.2019
Stud,m n~me:
Student sl o~turt': No:
Cl.l cha th u marks
L Turn! se e most correct an,wcrforthe followfn11
n,: 1t: In oporatlon 111 wh.kh-
~ ~oo: rolatei, and wor11 plt1ce '"clproc.; i~ o. Wot\ pltt, 1, rl'.l'tcf aftd •~ ,outcs ll'd redp,coutu .
2.. WN ° 0
I, n•cd •nd wo,\ pie-r,e 1tt1prOQ1es. o , wc,k piece rot alts; and tool reciprocates.
c:.h of lhe followlng c-1.mtn, tondhlon, ,ready athm the tool wntl
A. Or pth of tut. 8.. f etld. C.Cunln.111peed. O. None- cf the 1bove
J. Which of tho followln1tool nul,rlaf,h.ottie ~ • h.a,..,...,,
A. Ctfl\ented C-Mb\dt-i: & Dh1manc(: C. C~1bon lie«~
4. Tho use of tneul won:1,.. nuld.L.
A. 1nc'fear.c-, lhe lool Id~. n. Produ<, bett,, u.irl,ce tlni\h. C. p,eowirnl rise In lrmpe,11'1,Kf', 0, Allot rhc •t>ov•.
5. The tool llft _ _ _ _ ., tM Nmt11 1.Pffd lnctnit1..
A. lntrt"Ut-.\-, e De<tt~us... c. Doti not t1rec1. a. ffone of !'he mrnl1onetd
6. Whl(h of the fo41owl,-t rePfl!IMt lh4 ul'Wt of t\lttln• spud? ...
A. M t ter / ,nlnute. 0 M~ttt, mft~. Mmule.. C. Meter. M)nvte. O. NOM o( rh-e mcntlonf'CI.
1, f\ twtn h, dt-Rrwd u :
A.. A rte.Ion In which .i mlttCM" ""''• f0r1he 1trwCN1ef'•b U .rton I ptJnCI or• boundary,
8, A rrglon In whk h ~lip occun manv llme:t.
... ~
C. _,. rq:klftof ~d~l tty.QI \truc;1ure but dilfl!ltn·t otle-n1.a1loft,
0. Hone or AhO'J~.
a. c.:ubon tn a,1 Iron Is ce-ntnilly pl'•Jent from.
/t.. O..OO!to2..1A: l , 2.J.C to6.S; Cl.1'to,4"; D. O,Q08foG.S.
I g II atOtnl of one 1(de of tf"Y1,l>I dhpl1ce-d wfl.h lt$Pf'CI ta HO'"-' O'I other ~dt In par, of cryo:al, thh ddttt h known as:
• A.. (dge dl ~ llon. 6. Scttw 0idoc.1Uan C. frenbl ~ttC'C;t, 0. NQfte of the mentfontd..
tO. Malle,1bht ca..11,on 11. obblrwd bv-
A 1up;ct WO'°'f'III of mo!lff\ arr, O. 8. Addln., "I to moll rm Gny Cl,
c.' Meat ue;,, 1n1rn1 ot white cut lton.. O. Addlnt Mc 10 mollfftGnyO.
n,dua10ft c,ap,Ktty ,, CS.fined t s:
• ~ t he m.1,J,nurnc:iu.,nUtv th.It a pl1111 c.111 P'Odwc:~ II ,1 p,lttl Um,e Pf.fiod (e.1,. month or -;e~•) under ~Hume-ct Optt.1Ung
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1.. fl cd tho followl ne: •l depth ol cut. b) The feed,
2- D• n
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Q.3 18 "'"-~) moln ports ond tlcn,eou of lhe Sl'T oo the Fl•ure sh b
pJol u•• • own elow.
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®) I, iii, and Iv are correct. O) -I, ..11, and Ill are correct C) II . I
• n order for the drill to . • iv, and Iv are correct. DJ II Iv and
. penetrate Into the work wh' h I h , . v are correct
acting along the drill axis. • IC o t e cuttl ng forces must overcome the sum of tho forces of roslstonco
A. The horizontal forces F F •
4. The drlll relief angle~ b •d· Ii 8. orcc F, on the chisel edge. ·@ Axial thrust force F,. D. Forces F,.
~ , an e e nedas ...
\.:::.;r
same point to the cira tan
he angle between le dgent 'b to t he flank, or lip
. reltef
. surface, at the point being con1ldered on the lip and a tanr,en1 at the
. c e~,i:;cri pc;, ac lh~ point rotales about the drill a)'ii;
B· The angle between
at th . Lhe tangent t 0 th e race (I n the rlute) at the point . or the lip (cutting edge) being relerred to and the normal.
e same point, to the surface of revolution described by the lip about the drill axls
C.The a ngle b etween the actual plane of the cut and a ptare tangent to the lip relief surface , al the drill.
0 . The angle betw':en the tangent to the flank (in the flute) at the point ot the lip {cutting edge\ being rererred to and the 001m,1.
at the same point, to the surrace of revolution described by the lip about the drill axis.
S. ~!Ing operation ...
· ~Jecommended higher reeds are used with larger diameter drills.
B. Recommended higher feeds are used with smaller dlam,ter drills.
C. Recommended smaller feeds are used with larger diameter drills.
D. Recommended smaller feeds are used with smaller diameter drills
6 . In boring operation ...
A . th e depth of cut Is taken as the thickness of the layer of metal removed in one pass, measured in a direction perpendicular to
~ the machined end (machined surface).
(...'7' The dept~ of cut is equal to one half the differences between the diameter of hole obtained alter one pass and the diameter of
the rough hole before· machining.
C. The depth of cut Is half the difference between the work diameter and the diameter of machined surface obtained after one
pass.
0 . No ne of above.
7. In turning operation, the cutting force used for checking the rigidltV of the lathe and calculating the r.1dlal pressure on tl\e svindl
bearings Is-.
A. Axial or feed force (F, ). B. Cutting, or tangential, force (f1, F,). (?, Radial force lf,) . o. lll andC\.
s. In Constructions of Carbide-Tipped Single-Point Tools, the tool nose sho'ufd be ..•
A. At the same height as 1he top of the shank or higher.
B. At the same height as the top of the shank or higher, but by no more than 2 or 4 mm.
c. Higher than the top of the shank, but by no more than 2 or4 mm.
/i)At the same height as the top'of the shank or higher, but by no more than 1 or 2 mm .
9. The show n figure Is Illustrated... ~----
,
A. Chamfering. ' I
B. Form turning. ' t :::---.-}
C. Knurling.
@):on tour turning: • . ' '"' designing the engine lathe machines?
LO. Which of the following s izes is needed for b t te d on a lathe which is known as swing.
I) The m.i:< imum diameter of work that ca.n e ro a •
Ii) The maximum width of the lathe machine.
Iii) The maximum distance between centers.
iv) Th e maximum length of the la~he mac~!ne. o.li, and iv.
• ... a d 'v B ii and iii . • an d 111 .
A, I, Iii, n I . • • '
Good Luck
Dr. Rasheed Amirah