Professional Documents
Culture Documents
17 July 2021
Nandikeshwari Engg LLP Kind Attn: Mr : Amit Madhogaria
32A,Chittranjan Avenue, Email: amitmadhogaria@hotmail.com
Kolkatta,700012,WB,INDIA Mob : 9830038600
INDEX
DETAILS PAGE NO
Working Principal 2
Characteristics 4
Main Technical Specifications 5
standard Feature 7-9
KeyFeature 10
Advantage 11-12
Cost Considerations 13
Optional Features 14-16
Product Output & Application 17
Customers List 18
1
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
WORKING PRINCIPLE
As shown above the machine is suitable for use of rolling only. The Pre pinching/pre
bending is to be done outside the machine either by manual hammering or in a press
machine and then to be inserted in the machine for rolling.
2
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
The ultimate evolution in the plate bending field, two bottom rolls driven separately
through set of planetary gear box and high torque delivering Hydraulic motor.
This plate bending machine is the easiest, the most versatile, the quickest and precise
the market can offer. All parts are selected among the best brands in India to grant
precision, long life and ease of replacement availability.
3
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
Characteristics
4
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
5
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
6
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
Feature
Digital Display
Bearing
Drive System
- Usually both bottom rolls are positively driven by
planetary gear box
- Hydraulic motor directly mounted on roller shaft
giving full torque for work and avoid power loss
due to multiple transmission .In special cases
requiring smaller diameter rolling for thinner
material all 3 rolls are positively driven to avoid
slippage while rolling.
7
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
Feature
Rollers
8
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
Simulation Software
All critical components are verified & analysis is done through simulation
software.
Safety factor is consider to ensure long mechanical working life
Based on this approach finite element analysis is conducted and stress
and displacements are obtained
9
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
KEY FEATURES
1. All movements are transferred through bearings hence less electricity
consumption due to reduced friction
2. Digital reading for roll position for user friendly operation
3. Possibility to roll different shapes like round, square, rectangle, elliptical,
polycentric etc in PLC based control.
4. All rolls are mounted on heavy duty spherical roller bearings. Each side
having two bearings hence 4 bearings per roller
5. Both the bottom rolls are positively driven by worm planetary gear box and
Electrical motors which is required for better grip for bending smaller
diameter and less thickness plate.
6. Provision of cone bending attachment.( optional)
7. Automatic lubrication systems ( optional)
8. Tillable top roll for easy removal of rolled shell.(optional)
9. Due to swing type movement of drop frame, easier to perform.
10.Complete frame is machined in CNC boring machine and no add on
fabrication after machining
11.Provision of extended shaft for section bending die mounting.(optional)
10
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
Advantages
Bearing to support Roller- The roller are mounted heavy duty
roller bearing there is no direct friction between roller and
bearing . two bearing are use both side of roller.
11
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
Advantages
12
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
13
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
Rs
Hardened Rolls
- Special alloy steel material used for
Rollers.
- Surface hardening to 55-60 RC for wear
resistance.
Price on Request
Rs
14
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
Rs
Central Support
- More useful for larger diameter but
comparatively less thickness material.
- Prevents shape deformation of dully
Rolled material.
Price on Request
Rs
Automatic Ejector
- This device is more suitable for the machine
with higher production rate.
- One can reduce Job removal time &
dependency on labor. Price on Request
Rs
15
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
Side Support
- Avoid excessive load on roller due to complete
support to material length.
- Help to prevent re-opening of dully rolled
material.
Price on Request
Rs
Special roller
- With the help of special Roller different type of
profile like corrugated sheet etc can be rolled
without damaging shape profile
Price on Request
Rs
16
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
PRODUCT OUTPUT :
APPLICATION
17
MANUFACTURE OF PLATE /SECTION BENDING MACHINES
18