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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

17 July 2021
Nandikeshwari Engg LLP Kind Attn: Mr : Amit Madhogaria
32A,Chittranjan Avenue, Email: amitmadhogaria@hotmail.com
Kolkatta,700012,WB,INDIA Mob : 9830038600

Fix Axis Hydro Manual 3 Roll Plate Bending Machine


Model 3R 316 FAHM

INDEX

DETAILS PAGE NO

Working Principal 2
Characteristics 4
Main Technical Specifications 5
standard Feature 7-9
KeyFeature 10
Advantage 11-12
Cost Considerations 13
Optional Features 14-16
Product Output & Application 17
Customers List 18

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

Fix Axis Hydro Manual 3 Roll Plate Bending Machine


Model 3R 316 FAHM

WORKING PRINCIPLE

As shown above the machine is suitable for use of rolling only. The Pre pinching/pre
bending is to be done outside the machine either by manual hammering or in a press
machine and then to be inserted in the machine for rolling.

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

The ultimate evolution in the plate bending field, two bottom rolls driven separately
through set of planetary gear box and high torque delivering Hydraulic motor.

This plate bending machine is the easiest, the most versatile, the quickest and precise
the market can offer. All parts are selected among the best brands in India to grant
precision, long life and ease of replacement availability.

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

Characteristics

 All rolls are manufactured from alloy steel material grade En 8.


 Electro welded steel frame duly machined on CNC boring machine, after
fabrication, stress relieving, sand blasting, and epoxy painting.
 Specially developed low friction screw press arrangement requiring less
efforts for material pressing.
 Roll movement value displayed on digital meter which helps in faster and
precise roll positioning. The repetitive rolling sizes can be achieved in fewer
passes.
 The top roll housing fitted with graphite filled self-lubricating liners to avoid
any kind of friction and to guarantee high precision for the machine life.
 Both the bottom rolls are positively driven by worm planetary reduction
gear box and electrical motor.
 Exclusive mechanism developed specially for plate bending machine
delivering high pressing force by using roller bearings.
 Parallelism control by means precision linear encoders (Display available on
machine frame.
 Provision for grease lubrication for all bearings.
 Specially developed tilt able mechanism for drop frame for ease of duly
rolled shell removal. No need to detach frame from machine.

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

Fix Axis Hydro Manual 3 Roll Plate Bending Machine


Model 3R 3012 FAHM

Main Technical Specifications


1 DRIVE SIDE
2 DROP SIDE
3 TOP ROLL
4 BOTTOM ROLL
5 SIDE ROLL
6 DROP END
7 CONTROLE PANEL
8 OPERATING CONSOL

Sr. no. Specification Units 3 R 316 FAMH


1. Roll Table Length mm 350
2. Top Roll Diameter mm 140
3. Bottom Rolls Diameter mm 160
4. Motor Power HP 3
5. Bending Speed apx m/min 1.5 TO 2 Non Variable
6. Approx. Net Weight kg 900
7. Working height mm 850
8. Working daylight Mm 40

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

Standard Equipments (Included)


 All rolls mounted in roller bearings.
 Digital roll positioning indicator.
 Extra wide bottom support roller.
 Manual grease lubrication
 Tilt able drop frame for job removal. No need to detach frame from main
machine body.

Optional Equipment (at extra cost)


 Cone bending attachment
 Centralized Automatic Lubrication
 Section bending attachment
 Hardened rolls (55 to 60 RC)
 Motorized screw pressing for top roll up down movement.
 Mobile and user friendly operating pendent with magnetic base.
 Tilt able Top roll for easy rolled shell removal.
 Central Support
 Side Support

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

Feature

Digital Display

- Digital meter provided on machine


frame for exact roll posionoing while
rolling to achive same dimensinal
accuracy each time for repetitive size
components.

Bearing

- All our rollers are mounted in heavy duty


roller bearing.
- Each side having 2bearings, total 4
bearings per roller.

Drive System
- Usually both bottom rolls are positively driven by
planetary gear box
- Hydraulic motor directly mounted on roller shaft
giving full torque for work and avoid power loss
due to multiple transmission .In special cases
requiring smaller diameter rolling for thinner
material all 3 rolls are positively driven to avoid
slippage while rolling.

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

Feature

Rollers

- All rolls are of Special Alloy steel material


EN 8 duly tested for Chemical and
mechanical property and ultrasound
checked for internal crack etc.

Hydraulic Drop End


Hydraulic drop end for easy tube removal, Tilt
able top roll for easy job removal, particularly
long rolled shell with small diameter.
- Frame is of heavy, welded steel construction,
thermally Stress relieved.

Hydraulic Power Pack


- Hydraulic equipment consists of: motor
pump assembly, pressure valves, solenoid
valves, oil level and all the necessary
equipment for the correct machine
operating.
- Hydraulic equipments;
Pumps: Dowty / yuken
Valves: Valvoil/Bednesnod
Motor: kirloskar/Crompton/siemens

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

Manual Hand lever Control


- The model under consideration will have manual
hand lever operated valves which are easy to
operate and easy for maintenance.
- This model do not involve any critical hydraulic
components like solenoid operated directional
control valves , proportional flow control valve etc.
which are difficult to maintain and require expert
services when need arises.

Simulation Software

 All critical components are verified & analysis is done through simulation
software.
 Safety factor is consider to ensure long mechanical working life
 Based on this approach finite element analysis is conducted and stress
and displacements are obtained

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

KEY FEATURES
1. All movements are transferred through bearings hence less electricity
consumption due to reduced friction
2. Digital reading for roll position for user friendly operation
3. Possibility to roll different shapes like round, square, rectangle, elliptical,
polycentric etc in PLC based control.
4. All rolls are mounted on heavy duty spherical roller bearings. Each side
having two bearings hence 4 bearings per roller
5. Both the bottom rolls are positively driven by worm planetary gear box and
Electrical motors which is required for better grip for bending smaller
diameter and less thickness plate.
6. Provision of cone bending attachment.( optional)
7. Automatic lubrication systems ( optional)
8. Tillable top roll for easy removal of rolled shell.(optional)
9. Due to swing type movement of drop frame, easier to perform.
10.Complete frame is machined in CNC boring machine and no add on
fabrication after machining
11.Provision of extended shaft for section bending die mounting.(optional)

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

Advantages
Bearing to support Roller- The roller are mounted heavy duty
roller bearing there is no direct friction between roller and
bearing . two bearing are use both side of roller.

Large Central support - The extra long central support is


provided on inner side and outer side of rolled surface
mounted in heavy duty ball bearing.

Roundness correction Possible - Due to sufficient


hydraulic force any type of sharp irregularity can be
corrected easily without efforts

Heavy Structure- The complete machine body frame is


fabricated from out of tested MS plate to impart enough
strength against any distortion due to Hugh hydraulic
force

Hydraulic operated Drop End - fully automatically


operated drop end

Tillable top roll - Since provision for tiltable top roll, it is


easy to remove dully roll shell.

Large Section Bending possible - Since structure is made


up of heavy duty material large diameter of section
bending is also possible

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

Advantages

Profile Perfect roundness - Since the roller are mounted on


ball bearing the shell can be roll perfectly round with
dimensional accuracy.

Variable bending speed - rolling speed can be varied


from slow to fast due to hydraulic operated drive.

Cone Bending arrangement- Cone bending device


operation are Automatic and Hydraulic with push Button.

Less operation time - As Machine is totally hydraulically


and automatically operated, Work can be completed
much faster.

Less Maintenance cost- Since many metal parts contact


with bearing . so maintenance cost is less.

Less Down time - Bearing Replacement can be done


within a period of 2-3 hours & machine can be restart on
the same day

Automatic Lubrication - As Bearing have prefilled


lubrication Hence there is no need of Manual lubrication.

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

GENERAL TERMS AND WARRANTY

Selling Price: Rs. 460000.00 ( Four lakh Sixty Thousand Only)

Price: Ex our works at Pune, India


GST: Extra as applicable. (18%)
Delivery: 8-10 weeks after receipt of techno commercially clear purchase order
along with advance
Payment terms:40 % advance, balance with taxes on successful trials at our works
before delivery.
Unloading and assembling: Unloading will be in your scope. Machine will be
dispatched in fully assembled condition.
Warranty: 12 months from machine installation / 18 months from date of supply
whichever is earlier
Trial work piece: to be supplied by you free of cost.
.
Note 1:The different feature shown in pictures may not be part of the machine
under consideration.
Note2:Subject to Pune jurisdiction

For Autotrans systems

Sanjay Mehta( partner)

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

INCREASE THE POTENTIAL OF YOUR ROLL MASTER BY INVESTING IN


ADVANCED OPTIONAL FEATURES

Section bending arrangement

- Provision for die mounting for rolling of diff.


section like channel, square pipe, round
pipe, square bar, round bar, flat etc
Price on Request

Rs

Hardened Rolls
- Special alloy steel material used for
Rollers.
- Surface hardening to 55-60 RC for wear
resistance.
Price on Request
Rs

Interchangeable Top Roll


It is more suitable for rolling of further smaller
diameter Jobs.
- The roller interchanging procedure can
completed within 30 min
Price on Request
Rs

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

INCREASE THE POTENTIAL OF YOUR ROLL MASTER BY INVESTING IN


ADVANCED OPTIONAL FEATURES

Cone Bending Attachment


- For conical shape rolling.
- Capacity reduces to help in terms of
plate length & thickness.
Price on Request

Rs

Tilt able Top Roll


- For ease of removal of smaller
diameter & longer sheet after rolling.
Price on Request
Rs

Central Support
- More useful for larger diameter but
comparatively less thickness material.
- Prevents shape deformation of dully
Rolled material.
Price on Request
Rs

Automatic Ejector
- This device is more suitable for the machine
with higher production rate.
- One can reduce Job removal time &
dependency on labor. Price on Request
Rs

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

INCREASE THE POTENTIAL OF YOUR ROLL MASTER BY INVESTING IN


ADVANCED OPTIONAL FEATURES

Side Support
- Avoid excessive load on roller due to complete
support to material length.
- Help to prevent re-opening of dully rolled
material.
Price on Request

Rs

Special roller
- With the help of special Roller different type of
profile like corrugated sheet etc can be rolled
without damaging shape profile

Price on Request
Rs

Electrical Control Panel


- All four positions of both bottom rolls are
- displayed on panel in
- digital meter.
This can help getting repetitively same diameter
rolling once roll
positions are established by reading
This model with 2 digital meter Price on Request
Rs

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

PRODUCT OUTPUT :

APPLICATION

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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MANUFACTURE OF PLATE /SECTION BENDING MACHINES

Some Of Our valuable customers

1) L & T Defence 6) Telesuprecon ( Liberia)


2) M/S Railtech 7) M/S Rosler surface tech (MNC)
3) Tetrapak (MNC) 8) BPL Mediequip
4) Pennar Industries 9) Posco Steel
5) Saga Global ( Ghana ) 10) Omax Autos Ltd
And Many More

J-374, MIDC Bhosari, Pune-411026, Maharashtra(INDIA)


Contact us: +91-9371031105, +91-8010469785, +91-9372834929
E-mail: sales@autotranssystems.in/sales@autotranssystems.com/sales@rollmaster.in
web : www.autotranssystems.in/www.autotranssystems.com/www.rollmaster.in

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