Structural design of 3t jib crane

lifting load 3 t
impact factor 1.25
wt of bottom block and rope 0.05 t
angle of jib with vertical 22 degree
cosine value of above 0.93
angle of jib tie with vertical 49 degree
cosine value of above 0.66
total vertical load at jib top 3.8 t
hoisting rope tension with impact 1.90 t
angle between hoist rope and jib tie 27 degree
cosine value of above 0.89

Design of jib tie

tension in jib tie 7.92 t

use 2 angles 65*65*8
gross area 19.52 cm^2
net area 16.08 cm^2
maximum tensile stress 0.49 t/cm^2 ok

Design of jib

compression in jib 6.00 t

effective length of jib,l 480 cm
use SHS 100*100*5 YST 310
area 18.36 cm^2
radius of gyration,r 3.84 cm
l/r 125
compressive stress in jib 0.33 t/cm^2
allowable stress 0.6 t/cm^2 ok

Pivot post

axial load 4.1 t

bending moment 7.98 tm
use 2 ISMC250
area 77.34 cm^2
Zxx 610.6 cm^3
axial stress 0.05 t/cm^2 negligible
bending stress 1.31 t/cm^2 ok
Pillar

tension in hoist rope P1 1.90 t

angle of hoist rope with vertical 23 degree
vertical component of P1 1.75 t
vertical load on pillar 1.90 t
vertical component of jib tie(upward) 5.20 t
net vertical fore on pillar(upward) 1.55 t negligible
horizontal force on pillar 5.23 t
height of pillar 4.20 m
distance of pivot post fixing from pillar top 0.50 m
bending moment of pillar 2.31 tm
section provided 2/ISMC300
Zxx 848.40 cm^3
bending stress 0.27 t/cm^2 ok

Pillar tie

tension in pillar tie 13.40 t

use 2 angles 65*65*8 at each ISMC location
total net area of 4 angles 32.16 cm^2
tensile stress 0.42 t/cm^2 ok