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Article history: Refractance Window (RW) drying system utilizes circulating hot water as a means to carry thermal
Received 1 March 2015 energy to materials to be dehydrated. Products are spread on a transparent plastic conveyer belt that
Received in revised form moves over circulating water in a shallow trough. In this study the quality retention characteristics of
28 September 2015
pomegranate juice (PJ) concentrate dried in a continuous pilot scale RW drying system were evaluated
Accepted 5 October 2015
Available online 9 October 2015
against freeze drying and spray drying methods. Samples of PJ concentrate (Brix 64) mixed with Gum
Arabic as a carrier (35%, dry basis) were dried by the RW drying, freeze drying and spray drying methods.
Physicochemical properties including moisture content, solubility, bulk density and color parameters of
Keywords:
Refractance window drying
samples dried using different methods were compared. Chemical analysis and color measurements of
Pomegranate juice reconstituted samples showed that RW dryer can produce high-quality products with anthocyanins
Anthocyanins content, anthocyanins color and antioxidant activity equal or greater than those of the freeze dried and
Antioxidant activity spray dried samples. Energy consumption of the RW dryer was about one third and 1/40 of those of spray
Energy efficiency drying and freeze drying systems, respectively.
© 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.lwt.2015.10.017
0023-6438/© 2015 Elsevier Ltd. All rights reserved.
V. Baeghbali et al. / LWT - Food Science and Technology 66 (2016) 34e40 35
Fig. 1. Schematic of Refractance Window drying system (adapted from Abony et al. 2002).
showed no significant difference between ascorbic acid content scale by evaporation of clarified fresh pomegranate juice. PJ
and color parameters of RW and freeze dried samples (Baeghbali, concentrate was dried by a pilot scale continuous Refractance
Niakosari, & Kiani, 2010). In a recent study haskap berry puree Window dryer, a batch freeze drier (Dena Vacuum Industry,
was dried using an RW dryer in industrial scale and the anthocy- Teheran, Iran) and a pilot scale spray drying unit (Maham Sanat,
anin content of the product was determined using pH-differential Neyshabur, Iran). In preliminary tests, it was established that the PJ
method and HPLC analysis. The results showed that the RW dried concentrate could not be dried to a powder without supplementing
haskap berries retained more than 90% of anthocyanins (Celli, the feed with certain amount of a drying aid (antiplasticizing
Khattab, Ghanem, & Brooks, 2016). agent); due to its high sugar and organic acid contents. Thus, the
The pomegranate (Punica granatum, Punicaceae) is a native feed was supplemented with gum Arabic prior to drying process.
seasonal fruit of Iran; however, its high nutritional value and Gum Arabic has high water solubility, relatively low viscosity
appealing taste make it desirable to have a pomegranate product (compared to other gums e.g. xanthan gum) and high stability in
available throughout the year and drying is regarded as a suitable acidic solutions (Montenegro, Boiero, Valle, & Borsarelli, 2012).
tool to achieve this goal (Yousefi, Emam-Djomeh, & Mousavi, Based on the previous studies, the minimum amount of gum Arabic
2011). Pomegranate juice (PJ) concentrate is currently being pro- needed to yield a reasonable quantity of powder with the lowest
duced in industrial scale and used for production of various fruit particle stickiness, was 35% of the total soluble solid of the PJ
juices, nectars, drinks and sauces. Dried PJ has better storability concentrate (35% gum Arabic in the feed dry matter). In all drying
and a longer shelf life than PJ concentrate. Studies have shown methods, the total soluble solid of the feed under investigation was
the health benefits of phytochemicals in PJ, primarily polyphenols adjusted to 50% (oBrix ¼ 50) by adding distilled water. The total
including anthocyanin pigments, flavonol glycosides, procyani- soluble solids ( Brix) were determined at 25 C using an Abbe
dins, phenolic acids and ellagic acid derivatives (Negi & refractometer (CETi, Belgium). All tests were conducted in tripli-
Jayaprakasha, 2003). Red color is the most important quality cate. The experimental conditions of the drying methods are
criteria for fruit juices containing anthocyanin but unfortunately, explained in the following sections.
anthocyanins are susceptible to degradation (Somers & Evans,
1986). Various factors affect the stability of anthocyanins,
including the temperature of processing, the chemical nature of 2.1. Dryers
anthocyanins, pH, ascorbic acid, hydrogen peroxide, sugars, light
and metals (Turfan, Türkyılmaz, Yemis, & Ozkan, € 2011). The 2.1.1. Refractance Window drying
antioxidant capacity of commercial PJ is three times higher than A continuous pilot scale RW dryer with an effective length of
those of red wine and green tea (Gil, Tomas-Barberan, Hess- 1.95 m was designed and fabricated in the Department of Food
Pierce, Holcroft, & Kader, 2000). Science and Technology at Shiraz University. Because of operation
The present study aims to investigate the potential to produce PJ of the exhaust fan, air at 28 C and 30% relative humidity (RH) was
powder using a pilot scale continuous RW dryer, a batch freeze forced over the bed at an average air velocity of 0.1 m/s to remove
dryer and a pilot scale spray dryer and to compare the powders the moisture. Air velocity was measured using an AM-4201
obtained from the three methods in terms of physiochemical anemometer (Lutron, Taipei, Taiwan). The hot water temperature
characteristics of the powders, including moisture content, solu- was 91 C and the cooling water temperature was 20 C. The hot
bility, yield, bulk density, color, anthocyanin color, total anthocya- water and the cooling water flow rates were 2.5 m3/hr and 1 m3/hr,
nins content, antioxidant activity and total phenolic compounds. respectively. The Mylar belt speed was 3.9 mm/s. The thickness of
The three drying systems were also analyzed for specific energy the PJ concentrate applied to the polymer belt was set to be
consumption and energy efficiency. approximately 0.5 mm, using an adjustable blade. Flow rate of the
feed was regulated at 0.5 L per hour using a peristaltic pump.
Residence time of material on the drying belt was set to 8.5 min by
2. Materials and methods adjusting the belt speed. The feed (a mixture of PJ concentrate and
gum Arabic) was dried to 5.3% moisture content (wb). Dried
PJ concentrate ( Brix ¼ 64) was purchased from a commercial product was removed from the belt, using a doctor blade (Figs. 1
supplier (Green Farm, Neyriz, Iran); it was produced in industrial and 2).
36 V. Baeghbali et al. / LWT - Food Science and Technology 66 (2016) 34e40
Fig. 2. Refractance Window drying system used in this study (manufactured in Department of Food Science and Technology at Shiraz University).
Moisture content of the dried PJ samples was determined using Dehydrated samples were rehydrated at room temperature with
oven method (103 ± 1 C) according to the approved method of deionized water. The amount of water used to reconstitute the PJ
Association of Official Analytical Chemists (AOAC, 2002). powders was calculated based on the moisture content of the dried
samples to reach a soluble solid content of 20% (g solid/g water) in
2.3. Solubility the mixture. According to the Codex general standard for fruit
juices and nectars, minimum pomegranate soluble solids level
Solubility was determined according to Eastman and Moore (Brix) for reconstituted PJ is 12.0% (Codex Standard 247, 2005). In
(1984) with some modifications. First, 100 mL of distilled water the present study pomegranate soluble solids in reconstituted
was transferred into a blender jar. The powder sample (1 g, dry samples were adjusted to 13.0%. Since the dried samples contained
basis) was carefully added to the blender operating at 15,000 rpm 35% gum Arabic (in dry matter), a reconstituted sample with 20%
for 5 min. The solution was poured into a tube and centrifuged at soluble solids, was consisted of 13% pomegranate soluble solids
3000 g for 5 min. An aliquot of 25 mL of the supernatant was then (and 7% gum Arabic). The control sample was prepared by adding
transferred to a pre-weighed petri dishes and immediately oven- deionized water and gum Arabic to PJ concentrate to reach a soluble
dried at 105 C for 5 h. The solubility (%) was calculated as the solid content of 20% in the mixture similar to the reconstituted
weight difference (Cano-Chauca, Stringheta, Ramos, & Cal-Vidal, samples.
V. Baeghbali et al. / LWT - Food Science and Technology 66 (2016) 34e40 37
In this study, the influences of different drying methods on pH, 1 kg of PJ concentrate (with 35% gum Arabic in dry matter and
titratable acidity, anthocyanin color, total anthocyanins content, Brix ¼ 50), was used in three replica tests to evaluate the energy
antioxidant activity and total phenolic compounds of reconstituted consumption of each dryer (Pilot scale RW, spray dryer and freeze
PJs were investigated. dryer). Total energy consumption of each test was measured after
The pH was determined using a pH/mV/temperature meter water temperature of the RW dryer reached 91 C, inlet air tem-
(Keison, UK). Titratable acidity was determined according to the perature of the spray dryer reached 140 ± 1 C and condenser
AOAC (2002), and expressed as percentage of the citric acid. temperature of the freeze dryer reached 40 C. The measurement
Total anthocyanins content of samples was determined by pH was done using a digital single phase kWh meter with 0.01 kWh
differential method using two buffer systems: potassium chloride accuracy connected to the main power cable of each dryer so the
buffer, pH 1.0 (0.025 M) and sodium acetate buffer, pH 4.5 (0.4 M) measurements included energy consumption of all parts of the
(Cam, Hisil, & Durmaz, 2009). Briefly, 0.4 mL of PJ sample was dryer (heaters, pumps, fans, etc.). Energy efficiency (EE) of each
mixed with 3.6 mL of corresponding buffers and read against water drying experiment was evaluated by the ratio of the energy needed
as a blank at 510 nm (A510) and 700 nm (A700). The Equation (2) was for dehydration of 1 kg PJ sample (QT) to the measured energy
used to calculate absorbance (A): consumption (QM). Basic energy efficiency calculation was per-
formed using the following equations:
A ¼ ðA510 A700 ÞpH1:0 ðA510 A700 ÞpH4:5 (2)
Q T ¼ ðmcDTÞ þ ðmLv Þ (7)
Total anthocyanin content (TAC) of samples (mg cyanidin-3-
glucoside/100 mL of PJ) was evaluated using equation (3):
EE ¼ Q T =Q M (8)
TAC ¼ ðA MW DF 100Þ=MA (3)
where m is mass and c is specific heat of the sample; DT is the
where A: absorbance; MW: molecular weight (449.2); DF: dilution temperature difference; Lv is the latent heat of vaporization in RW
factor (10); MA: molar absorptivity of cyanidin-3-glucoside and spray dryer and the latent heat of sublimation in the freeze
(26,900). dryer; QM is the measured energy consumption by digital kWh
Anthocyanin color (AC) was determined by spectrophotometry meter and EE is energy efficiency.
(Alper, Savas, & Acar, 2005) using Equation (4):
2.10. Statistical analysis
AC ¼ ½ðAbs533a Abs700 Þ ðAbs533b Abs700 Þ DF (4)
All experiments were conducted in triplicate and an analysis of
where Abs533a is the reading in a sample without bisulfite appli- variance was performed. The least significant difference at p < 0.05
cation, and Abs533b is the reading in sample with bisulfite appli- was calculated using the Duncan test on PASW Statistics 18 soft-
cation and DF is dilution factor. ware (PASAW 18; SPSS Inc., Chicago, USA). The data were expressed
Antioxidant activity was determined according to the method of as mean ± SD.
Cam et al. (2009); 0.1 mL of samples was mixed with 0.9 mL of
100 mM TriseHCl buffer (pH 7.4) to which 1 mL of DPPH (0.500 mM 3. Results and discussion
in ethanol) was added. The control sample was prepared in similar
way by adding 0.1 mL of water instead of sample. The mixtures 3.1. Moisture content, solubility and color measurement of dried
were shaken vigorously and left to stand for 30 min. Absorbance of samples (powders)
the resulting solution was measured at 517 nm by a Unico UV-2100
UVevis spectrophotometer (South Brunswick, USA). The reaction Final moisture content, solubility and the color changes in
mixture without DPPH was used for the background correction. The samples as affected by different drying methods are shown in
Equation (5) was applied to assess the antioxidant activity: Table 1. Moisture content of the freeze dried and spray dried
. powders were highest and lowest, respectively. Higher moisture
Antioxidant activity ð%Þ ¼ ½1 ðASample AControl Þ 100 (5) content of the freeze dried samples was probably due to the short
time of the process; Topaz et al. (2009 and 2011) used eight days to
where ASample is PJ sample absorbance in 517 nm and AControl is freeze dry paprika puree to 4.6% moisture content. Pavan, Schmidt,
control sample absorbance at 517 nm (Cam et al., 2009). & Feng (2012) in a study on drying açaí juice using RW dryer, freeze
The FolineCiocalteu assay was used for the determination of total dryer and hot air dryer, stated that moisture content of the products
phenol content in PJs (Vinson, Dabbagh, Mamdouh, & Jang, 1995). followed the order: RW dried > freeze dried > hot air dried. No
significant difference in powder solubility for powders obtained
2.8. Color measurement from RW dryer and spray dryer was observed (p < 0.05) (Table 1).
The results were in good agreement with those reported by Yousefi
The color of dried samples and reconstituted PJ samples (L, a, et al. (2011). However, the solubility of the freeze dried powders
and b) was measured using digital imaging and Photoshop software was significantly lower. This was probably due to relatively high
(Adobe Systems Inc., San Jose, California, USA) (Afshari-Jouybari & moisture content of the freeze dried sample causing the particles to
Farahnaky, 2011). Color difference (DE) was evaluated based on stick together.
the Equation (6): Color measurements showed no significant difference in light-
ness (L value) and yellowness (b) values among the freeze-dried
DE ¼ ½ðLi L0 Þ2 þ ðai a0 Þ2 þ ðbi b0 Þ2 1=2 (6) and RW-dried samples and lightness of spray dried samples were
significantly higher (p < 0.05). Color measurement results for
where Li, ai and bi are color measurement values for reconstituted strawberry puree (without carrier) dried using RW dryer and freeze
sample and L0, a0 and b0 are color measurement values for the dryer showed the same pattern for lightness values, redness and
control sample. yellowness of dried samples of the present study (Abonyi, Feng,
38 V. Baeghbali et al. / LWT - Food Science and Technology 66 (2016) 34e40
Table 1
Moisture content, yield, bulk density, solubility and color measurement results of powders produced by spray, freeze and Refractance Window drying methods.
Sample Moisture content (% wet basis) Yield (%) Bulk density (kg/m3) Solubility (%) Color measurement
L a b
a,* a a b b a
Freeze dried 8.55 ± 0.57 96.7 ± 0.3 430.1 ± 8.9 89.1 ± 0.5 44.0 ± 0.9 24.3 ± 0.5 19.7 ± 0.3a
RW dried 5.38 ± 0.57b 95.2 ± 0.3a 343.1 ± 8.9b 92.9 ± 0.5a 41.7 ± 0.9b 17.3 ± 0.5b 19.6 ± 0.3a
Spray dried 2.92 ± 0.57c 78.1 ± 0.3b 322.1 ± 8.9b 93.5 ± 0.5a 50.3 ± 0.9a 13.7 ± 0.5c 16.7 ± 0.3b
*
Different letters in each column indicate a significant difference (p 0.05).
et al., 2002). In another study, Nindo and Tang reported the same RW dried sample was higher but not significantly different from
trend in comparison of lightness of dried strawberry puree using that of spray dried samples. Anthocyanin color in RW dried samples
spray dryer, RW dryer and freeze dryer (Nindo & Tang, 2007). was slightly lower but not significantly different from that of freeze
Freeze dried samples had the highest redness (a value) and spray dried samples (p 0.05). Decrease in anthocyanin color of spray
dried samples had the lowest; this was probably due to greater loss dried samples could be due to using heat in the process; Alper et al.
of anthocyanins in spray dried samples; the results of anthocyanin (2005) reported a decrease in anthocyanin color of PJ samples after
measurement of the samples, support this conclusion. pasteurization.
Table 2
pH and titratable acidity (%citric acid), color measurement results in L a b, and color difference (DE) values of reconstituted samples from powders dried by spray, freeze and
Refractance Window drying methods and the control sample.
Table 3
Anthocyanin color, total anthocyanins content, antioxidant activity and total phenolic compounds of control sample and samples dried by spray, freeze and Refractance
Window drying methods.
AC: Anthocyanin color, TAC: Total anthocyanins content (mg cyanidin-3-glucoside/100 mL of PJ), AA: Antioxidant activity (%), TPC: Total phenolic compounds (mg equivalent
gallic acid).
*
Different letters in each column indicate a significant difference (p 0.05).
stated above. the spray-dried product. RW-dried pomegranate juice had higher
total anthocyanins content than freeze dried and spray dried
3.6. Energy efficiency samples and higher total phenolic compounds than spray dried
samples. The color alterations in dried samples depended on the
Overall energy efficiencies of the drying methods compared in drying method and Refractance Window drying caused less color
this study are shown in Table 4. Abony, Tang, & Edwards (1999) changes in the sample in comparison with spray dyer. Energy ef-
calculated overall energy efficiency of a RW dryer in drying of ficiency of Refractance Window dryer obtained from tests was
carrot puree and strawberry puree samples 37.9% and 27.9%, comparable to spray dryer and considerably higher than freeze
respectively which is similar to the calculated efficiency in this dryer. The results obtained in this study show that the Refractance
study. Overall energy efficiency of the freeze dryer and spray dryer Window dryer is an energy efficient drying technique and has good
in this study was relatively low; although freeze drying has always quality retention ability. Although RW showed some advantages
been considered an expensive drying method, the spray dryer en- over other drying technologies, further research is required to
ergy efficiency was found lower than expected and this was prob- investigate scaling up of RW technology for drying fruit products.
ably due to un-optimized conditions of the test.
Regarding environmental impact, as shown in Table 4, the Acknowledgment
calculated quantity of carbon dioxide emission to the atmosphere
in case of freeze dryer and spray dryer was higher than RW dryer. The authors wish to thank the INSF (Iran National Science
These calculations have been made according to the literature: to Foundation) for their support.
obtain 1 kWh electricity from coal or fuel, 800 g of CO2 will be
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