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SENATI

TECHNICAL ENGLISH

Structural welding (soldadura structural)

STUDENT’S NAME: ………………………………………………………..................Order


Nr.:................

TEACHER’S NAME: Mariza E. Rázuri Córdova de Franco

GROUP: ………………………………………………………………….

GEOMETRIC SHAPES WEEK : 01


LINES : It is a … - They are …

Ex. 01. Circle the plane shapes and cross out the solid shapes:

SHAPES : What is it ?
Use the words in the list to describe these shapes.
Noun (shape) Adjective
HOMEWORK:
1.- Follow the instructions to draw a picture
2.- Look at the shapes. Fill in the missing letters in the words. Write what the shape is_

3.- What shape are these things:

4.- Match the two parts:

1.- a square washer

2.- a round washer

3.- an hex nut

4. A round head screw

5.- An hex head screw


PRACTICE

1.- Look at the charts, read the descriptions of the basic weld symbols and write the
correct name:

1.- ………………………………………………………………………..: It’s a semicircle.

2.- ……………………………………………………………………………: They’re two parallel vertical lines.

3.- …………………………………………………………………………….: They’re two curved lines

4.- …………………………………………………………….: It’s a right angle.

5.- …………………………………………………………….: It’s a rectangle.

6.- …………………………………………………………….: It’s a vertical line and a curved line joined.

7. …………………………………………………………….: It’s a curved line and a straight line under it.

8. ……………………………………………………………: It’s a straight line and curved line separated.


ONE OR TWO DIMENSIONS Week Nr.02

Numerical Prefixes
di = 2 deca = 10 icosidi...icosiennea = 22...29
tri = 3 hendeca = 11 triaconta = 30
tetra = 4 dodeca = 12 tetraconta...enneaconta = 40..90
penta = 5 triskaideca = 13 hecto | hecato = 100
hexa = 6 tetrakaideca...enneakaideca = 14...19 chilia = 1000
hepta = 7 icosa = 20 myria = 10
octa = 8 icosikaihena = 21 icosidi...icosiennea = 22...29
nona = 9 deca = 10 triaconta = 30
The Greek numerical prefixes are used for naming things like polygons, polyhedra and polynomials:

I ARRIVED HOME AT 10.20 P.M. YESTERDAY Week Nr. 03

Objective: Identificar oraciones que relatan o describen una acción pasada con verbos regulares.
To identify and use the past simple to talk about past events..
GRAMMAR: SIMPLE PAST TENSE : REGULAR VERBS

1.

2.

3.

octagonal
TRY : TR + I + ED : TRIED

FIT : FIT + T + ED: FITTED


TECHNICAL VOCABULARY:

Ex.01Write the
names of the parts of the drilling machine.

a. ............................... b. ............................... c........................... d. ....................


e. ............................... f. ............................... g...........................

Ex. 02 Write the meaning of the following verb :


1. check ............................ 2.- rotate: ......................................
3.- insert : .......................... 4. use : ...........................................
5.- be(am-is-are) /was-were: ................................ 6.mark: ...........................................
7.- lower: ............................................................... 8.- move: .......................................
9.- tighten: ............................................................ 10.- switch : ....................................

Ex. 03 Complete the sentences with the form of the verbs in brackets in simple past:
1.- The technician .................................(check) that the power was off.
2.- I ...................................................(rotate) the key clockwise until the jaws were open.
3.- He .................................................(insert) the bit between the jaws.
4.- Before he ...........................(use) the drill, he made sure that the bit was tight.

Ex. 04 Look at the box and choose the best verb to complete the sentences:
*marked * *lowered *moved * tightened *switched
1.- He ........................................... the bit and drilled the hole carefully.
2.- He ..................................................................the table and the vice.
3.- He ......................................... the table and the vice until the bit was over the mark.
4.- He ................................. on the power.
5.- He ...................................... the hole on the plate.

AFFIRMATIVE FORM:
SUBJECT VERB COMPLEMENT
The technician checked that the power was off.
I tightened the table and the vice

Ex. Unscramble the sentences:


1.- on /marked /He / the hole /the plate ...........................................................................................
2.- the jaws / inserted / the bits / between ..........................................................................................
3.- rotated / the key / They / anticlockwise.........................................................................................
4. into /the key/ We / inserted / the chuck. ......................................................................................
5.- switched /the power /She / on. .........................................................................................
6.- the table /moved /They
NEGATIVE FORM:

SUBJECT DID NOT (didn’t) Verb in present complement


The apprentice didn’t mark the hole on the plate.
We didn’t check that the power is off.

Ex. Change the sentences into negative form:


1.- You inserted the bit between the jaws ................................................................................
2.- He used the drill. ................................................................................
3.- He moved the table and the vice until the bit is over the hole.
........................................................................................................................................................
4.- I tightened the table and the vice. .................................................................................
5.- You rotated the key clockwise until the jaws are open.
.......................................................................................................................................................

INTERROGATIVE FORM: Yes, .................... did - No, ..........................didn’t

DID SUBJECT Verb in present Complement ?


Did you mark the hole on the plate?
Did they check that the power is off?

Ex. Change the sentences into interrogative form: (questions)


1.- You inserted the bit between the jaws ................................................................................
2.- He used the drill. ................................................................................
3.- He moved the table and the vice until the bit is over the hole.
........................................................................................................................................................
4.- I tightened the table and the vice. .................................................................................
5.- You rotated the key clockwise until the jaws are open.
....................................................................................................................................................
I FOUND A GOLD RING IN THE WORKSHOP Week Nr. 04

Objective: To identify sentences describing past events with irregular verbs


Identificar oraciones que relatan o describan una acción pasada con verbos irregulares

Ex. 01.
Find the verbs:

Ex. 02 Write the meaning of each verb in Spanish


1. bend ................................ 12. put .......................................
2.- close .............................. 13.- put on ...................................
3.-cut .................................. 14.- strike ....................................
4. drive in ......................... 15.- take ........................................
5.- grip ................................ 16.- take off ...................................
6.- loose ..............................
7. measure ..................................
10.- open .......................................
11.- pull out .....................................

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8.- tighten ...................................
9.- use ........................................

Ex. Look at the pictures and write the verbs under each picture:

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1.- .................................. 2.- ....................................... 3.-................................... 4.- ...............................

5.- .................................. 6.- ....................................... 7.-................................... 8.- ...............................

9.- .................................. 10.- .................................. 11.-...............................

13.- .................................. 14.- ....................................... 15.-................................... 16.- ...............................

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TECHNICAL READING:

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SIMPLE PAST PRACTICE:
Verbs Present past
1. wear (usar, llevar puesto) wear wore
2.- keep (guardar, mantener) Keep kept
3.- get (conseguir, recibir) Get got
4.- burn (quemar, quemarse) Burn Burned, burnt
5. have (tener) Have Had
6.- make (hacer) Make made

1.- AFFIRMATIVE SENTENCES: Write the verbs in parenthesis in the past


1. The welder ..........................(get) an electric shock.
2.- He .............................................(wear) a helmet and mask for electic arc welding.
3.- He ............................................(burn) his face and arms.
4.- He .............................................(keep) his clothes clean and dry.
5.- He .................................(wear) gloves, apron and heavy boots.
6.- He ................................. (have) overalls with long sleeves and no pockets or cuffs.
7.- The construction worker ...................................(make) the floor of concrete.

2.- NEGATIVE SENTENCES: Change the sentences in negative form:

1. The welder ..........................(get) an electric shock.


2.- He .............................................(wear) a helmet and mask for electic arc welding.
3.- He ............................................(burn) his face and arms.
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4.- He .............................................(keep) his clothes clean and dry.
5.- He .................................(wear) gloves, apron and heavy boots.
6.- He ................................. (have) overalls with long sleeves and no pockets or cuffs.
7.- The construction worker ...................................(make) the floor of concrete.

INTERROGATIVE FORM: Change the sentences into questions:


1. .....................he welder ..........................(get) an electric shock?
2.- .....................he .............................................(wear) a helment and mask for electic arc welder?
3.- .....................he ............................................(burn) his face and arms?
4.- .....................he .............................................(keep) his clothes clean and dry.
5.- .....................he .................................(wear) gloves, apron and heavy boots?
6.- .....................he................................. (have) overalls with long sleeves and no pockets or cuffs?
7.- ..................... the construction worker ...................................(make) the floor of concrete?

Ex. 04 IMPERATIVE FORM:

Use: - To give or receive instructions, orders, commands

Form:

1.- Affirmative:

Verb + complement * Always (100%) - Never (0%)


1.- Switch on the power.
2.- Hold work in a vice.
3.- *Always wear safety clothes and equipment.
4.- *Never touch the wires without safety gloves.

2.- Affirmative:

Dont’t (Do not) + Verb + complement


Don’t use switches that are damaged.
Don’t smoke in the workshop

Ex. 05Homework Nr. 02: Translate the text into Spanish

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…………………………………………………………………………………………………………………………………………………………
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…………………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………………

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THE BODY OF A MACHINE Week Nr. 05

Objective: To identify the parts of the machines or equipment comparing to parts of the body.
Identificar las partes de las máquinas o equipos comparándolas con las partes del cuerpo humano.

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BODY PARTS : Descriptions - Tools

IDENTIFYING BODY PARTS : Parts of body

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VOCABULARY : Point to the these parts of your body

Exercise 01 : Label the next items with the words of the box

Leg foot neck head face arm teeth back jaws body

PARTS OF WELDS

1. LEG ( PIERNA ) 5.- THROAT ( GARGANTA)


2. ROOT (RAIZ)
3. FACE (CARA)
4. TOE (PIE)

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Partes de una soldadura 
Diagrama:

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Definiciones de la sección transversal de soldadura
de filete: 
1. Zona de fusión: esta es el área fundida del metal base (no el metal de
soldadura o el metal de relleno con el que está soldando). Aquí es donde
quieres que tu metal de relleno penetre y se funda.

2. Pata de soldadura de filete : la longitud de la 'pierna' de la soldadura de filete


es desde la 'punta' de la soldadura de filete hasta la raíz de la junta.Cada filete
de soldadura tiene 2 patas. 

3. Raíz de soldadura: Como puede ver en el diagrama de una soldadura de


arriba, la raíz de una soldadura es donde la parte inferior o inferior de una
soldadura cruza la superficie del metal base.

4. Garganta de soldadura de filete: cuando se habla de la garganta de una


soldadura, hay dos a considerar: 1) garganta de soldadura teórica 2) garganta
de soldadura real. 

La garganta teórica es donde se toma la distancia del espacio perpendicular


desde la raíz de la soldadura y el lado más largo de un triángulo rectángulo (la
hipotenusa) del triángulo derecho que puede crear dentro de la sección
transversal de una soldadura de filete. 

La garganta de soldadura real es simplemente donde usted toma el espacio


entre la raíz de la soldadura de filete hasta el centro de la cara de la soldadura
(la sección transversal de) y la mide.

5. Cara de soldadura: esta es la soldadura que crea en el lado de las piezas de


metal que está soldando utilizando cualquier proceso de soldadura por gas o
soldadura por arco. 

6.
Punta soldada : esta es simplemente su soldadura que une las piezas metálicas
que está soldando (la cara de la soldadura y el metal). 

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7. Refuerzo de soldadura:

8. Como puede ver en el diagrama anterior, es el metal de soldadura adicional el


que excede la cantidad de metal que necesita para el tamaño de la soldadura.

PRACTICE

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1.- Write the parts of the Weld in English:

PARTS OF WELDS:
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1.- fillet Weld .............. a. refuerzo
2.- toe .............. b. tamaño
3.- leg .............. c. pie
4.- root: ............. d. soldadura de canal/ranura
5.- throat .............. e. soldadura de filete
6.- face .............. f. cara
7.- Groove weld ............. e. pierna
8.- reinforcement ............. f. garganta
9.- size ............. g. raíz

PARTS OF A WELD

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Write the partss:

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4.-PARTS OF JOINTS
*TOE : PIE

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Slot angle

Bevel angle
face
Reinforcement
Layer of
capping run throat

leg
Root face

penetration
Filling runs

Root pass

Root gap

1.- SLOT ANGLE (ANGULO DE LA RANURA)


2.- BEVEL ANGLE (ANGULO DE BISEL)
3.- THROAT (GARGANTA)
4.- REINFORCEMENT (SOBREMONTA O SOBREESPESOR)
5.- FILLING RUNS (PASADAS DE RELLENO)
6.- LAYER OF CAPPING RUN (PASADAS DE TERMINACION)
7.- LEG (PIERNA)
8.- ROOT FACE (TALON)
9.- PENETRATION (PENETRACIÓN)
10.- ROOT PASS (PASADA DE RAÍZ)
11.- ROOT GAP (ABERTURA O LUZ DE LA RAÍZ)

root

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+Objective : To increase technical lexis related to dimensions
Incrementar el léxico técnico con palabras relacionadas al campo tridimensional

DIMENSIONS WEEK : 07
*VOCABULARY: top, front, back, bottom, side

*PARTS OF THE BOX : Look at the box and identify the parts

a)

*DIMENSIONS:

Dimension Altura ancho longuitud profundidad peso Espesor/grosor


Noun height width lenght depth weight thickness
Adjective high wide long deep heavy thick
USING THE ADJECTIVES:

How + adjective ?
How tall are you? I’m 1.65 m tall
How old is Senati Arequipa? It’s 52 years old.
How long is this toolbox? It’s 50 cm long.
How wide are the pipes ? They’re 90 cm wide.

USING THE NOUNS: ADJECTIVE NOUN


(LONG – LENGH) The toolbox is 50 cm. long. It has a length of 50 cm.
(WIDE – WIDTH) The pipes are 90 cm. wide.. They have a width of 90 cm.

GRAMMAR:

60 cm

LENGHT : 60 cm
50 cm
WIDTH : 40 cm
40 cm

1. HOW LONG is it ? It is 60 cm long. - It has a length of 60 cm.


2. HOW WIDE is it ? It is 40 cm wide. - It has a width of 40 cm.
3. HOW HIGH is it ? It is 50 cm high - It has a height of 50 cm.

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DIMENSIONS : Specifications
GIVING SPECIFICATIONS : How long… - How wide… - How high ?

Exercise 01 : Match the next questions with the correct answers.


1. How high is it ? a It is 13 mm. wide - It has a width of 13 mm
2. How fast is it ? b.It weighs 23 gr. – It has a weight of 23 gr.
3. How much is it ? c. It has a speed of 80 kph.
4. How long is it ? d. four
5. How wide is it ? e. It is 4 m. high - It has a height of 4 m.
6. How heavy is it ? f. It takes 8 hr.
7. How long does it take ? g. It is 8 cm. long - it has a length .
8. How many batteries does it need? h. It is 2 cm. deep - It has a depth of 2 cm.
9. How deep is it ? i.It costs $ 56.98

Exercise 02 : Answer the next questions about dimensions.

1. How long is the car ? It is 4 m. long - It has a length of 4m. The length of the
car is ...
2. How high is the pylon ?
……………………………………………………………………………......................................................
3. How long are the spanners ?
……………………………………………………………………………......................................................
4. How high is the chimney ?
……………………………………………………………………………......................................................
5. How wide is the car ?
……………………………………………………………………………......................................................
6. How wide are the pipes ?
……………………………………………………………………………........................................................

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APPLICATION EXERCISES 1

How to read welding symbols

GEOMETRY OF WELD JOINT AND DIMENSIONS OF PLATES FOR WELDING


Angle (degrees)

Thick/

thickness
Long (adjective) is / are length (noun) have / has

It’s 90 mm long. It has a lenght of 90 mm.

It’s 152 mm wide. It has a width of 152 mm.

It’s 13 mm. thick. It has a thickness of 13 mm.

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Wide

Deep

high

PRACTICE: WRITE THE CORRECT DIMENSIONS:

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……………………………………………………………………………………………………………………………………………………….

……………………………………………………………………………………………………………………………………………………….

……………………………………………………………………………………………………………………………………………………….

……………………………………………………………………………………………………………………………………………………….

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……………………………………………………………………………………………………………………………………………………….

……………………………………………………………………………………………………………………………………………………….

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THE HEAD OF A HAMMER Week Nr. 08
Objective: TO KNOW AND DESCRIBE THE DIFFERENT TYPES OF TOOLS USED IN THE WORKSHOP
Conocer y describir diferentes clases de herramientas aque se ultilizan en el taller.

1.- Technical Vocabulary:

. Describing tools : hammer, file, screwdriver, drill, spanner and others according to the student’s carrier.

1. Ex. 01Match the tools with the words in the bo

Ex. 02 Draw a line from each word to its opposite:

Ex. 03. Complete the instructions. Use the words in the box:

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Ex… 04 Complete the table

Ex. 04 Unscramble the letters. Write the plural words:

Ex. 05 Match each noun in column 1 with a phrase in column 2

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WEEK NR. 8 TOOLS AND EQUIPMENT USED IN WELDING

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c)

b)
d)
a)

e)

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PRACTICE

WRITE THE PARTS

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SMAW EQUIPMENT

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WELDER EQUIPMENT

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PRACTICE: look the following words in the dictionary and write the correct
word in English:
MACHINES, EQUIPMENT, TOOLS AND MATERIALS:

4.1.Machine, equipment

.............................................................................
..............................................................................
.............................................................................
..............................................................................
.............................................................................
..............................................................................
.............................................................................
..............................................................................
4.2. Tools

.............................................................................
..............................................................................
.............................................................................
..............................................................................
.............................................................................
..............................................................................
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..............................................................................
.............................................................................
..............................................................................
.............................................................................
..............................................................................
.............................................................................
..............................................................................

4.3 Materials
.............................................................................

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TEMA: PROPERTIES OF ENGINEERING MATERIALS Week Nr. 09

Objective: To know words related to the properties of engineering materials


Definir palabras que se utilizan para nombrar las propiedades de los materiales de ingenie
Technical Vocabulary:

Malleability, Ductility, Elasticity, Durability. The main materials : Plastic, metal, wood, leather

..............................................................................................................................................................
...............................................................................................................................................................
...............................................................................................................................................................
...............................................................................................................................................................
...............................................................................................................................................................

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...............................................................................................................................................................
...............................................................................................................................................................
...............................................................................................................................................................
...............................................................................................................................................................

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Adjectives used for describing properties of materials:
*rigid *hard *tough * heat-resistant *corrosion-resistant

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GIVING INFORMATION : What is it ? – What is it made of ?

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READING: Mechanical Properties of Metals Definition

The measurable properties that allow a metal to resist external forces without
failing are its mechanical properties. Heat can alter the mechanical properties of
any metal like making a soft metal hard and then soft again. Fusing metals with
compatible mechanical properties is an important welding skill because it can affect
the product.

General Mechanical Properties of Metals

Following are some of the most common mechanical properties of metals.

1.-Hardness

A material’s power to resist a permanent change in shape when acted upon by an


external force is known as hardness. 2 For example, hard metals are used to make
drills and files. Heat can decrease the hardness of some metals, and cold can
increase it in others. A metal’s hardness can be used to identify its strength and
quality of heat treatment. 3

2.-Brittleness

Brittleness is the likelihood that a material will fail or fracture under a relatively
small shock, force, or impact. 4 Hardness and brittleness have a direct relationship
as a metal’s hardness is increased so does its brittleness. A brittle material cracks
in a way that it could be put back together without any deformation.

3.-Ductility

When you bend a piece of aluminum foil, it usually remains that way because it is
ductile. Ductility is the capability of a metal to be permanently bent, twisted, or
otherwise manipulated without breaking or cracking. Soft steel, copper, aluminum,
and zinc are all considered ductile metals. 5

4.-Toughness

Toughness is the capacity of a metal to not break when a significant force is


applied. 6

5.-Strength

A metal’s ability to resist deformation is known as its strength. Strength is


quantified in four ways:

 Tensile Strength: A metal’s ability to resist forces attempting to pull it apart.

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 Compressive Strength: The capability of a metal to withstand being crushed.
 Shear Strength: The capacity of a metal to tolerate forces trying to slice or cut it
apart.
 Torsional strength: The ability of a metal to resist forces attempting to twist it. 7

Why Welders Need to Know the Mechanical Properties of Metals

Students may get some basic knowledge of the mechanical properties of metals
during their welding training. This knowledge can allow a welder to determine the
range of usefulness of a metal and the service that can be expected from it. 8 It can
also enable a welder to construct a safe, sound structure that meets engineering
specifications.

PRACTICE: TRANSLATE THIS READING AND THEN ANSWER THE


FOLLOWING QUESTIONS

1.- HOW MANY MECHANICAL PROPERTIES ARE MENTIONED IN THIS


ARTICLE?.

……………………………………………………………………………………………

……………………………………………………………………………………………..

2.- Why is it important for welders to know the mechanical properties of metals?

……………………………………………………………………………………………

……………………………………………………………………………………………..

3.- WHAT IS THE NAME OF THE PROPERTY:

1.- ………………………: The ability to resist deformation.

2.- ……………………….:The ability of not breaking when a significant force is


applied.

3.- ………………………...: When you can bend, twist a material without breaking
or cracking.

4.- ………………………….: A material’s power to resist a permanent change in


shape when acted upon by an external force

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LARGE UNBROKEN PIECES HAVE BEEN REMOVED BY FILTER Week Nr.10

Objective: Comprender e interpretar un texto técnico redactado en la forma pasiva del idIom
GRAMMAR IN USE : Passive voice - The speaker is connected …

READING: THE LIGHT BULB - Read the description and underline sentences in
passive voice

The filament is made of tungsten wire.

The wire is coiled.

The coil passes through two wire rings.

Two conductors are hooked over the ends of the filament.

USE 01 : REPORTING RESULTS OF ACCIDENTS -


DAMAGE
1.-Complete the sentences with the correct form of the verbs in the box.

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USE 02 : LOCATING PARTS
1 Match the pictures with the sentences.

2 Complete the sentences. Use each phrase only one.

3 Look at the pictures and complete the sentences with the phrases in the box. You can
use the words more than once.

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USE 03 : DESCRIPTION OF STEPS ( INTO – ONTO – TO )

The conductor is soldered onto the cap. - The light bulb is screwed into the
socket. - The light is connected to the main supply.
1 Describe the pictures using the information from the table below .

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1.-The mirror is screwed into the car.

1.-_____________________ 2.
___________________________________

3.-...........................................................................
4.-..........................................................................

5. _____________________________________ 6.- . _________________________________

7. ___________________________________ 8.- __________________________________

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