Professional Documents
Culture Documents
COMPANY NAME
ENGINEERING, PROCUREMENT AND CONSTRUCTION
1 US $ = Rp 14,000
No. Description Cost % US $ % US $ Work Description Direct Mhr. Volume Unit Mhr/Volume
PLANT AREA
1 Direct Material 323,684 1 3,237 1.5 4,855
¤ Mechanical 23,660 123 Ton 192.99
2 Indirect Material 25,305
¤ Pipeline - Fab.& Inst. 30,520 2,788 DI 10.95
3 Indirect Costs 19,085
¤ Concrete 13,260 248 m3 53.47
4 Construction Force & Fringes 37,401 1 374 1.5 561
¤ Structure (Erect) 16,211 88.9 Ton 182.29
5 Sub Contract 94,821
¤ Elect./Inst. 41,951 1.0 Lot 41,951
6 Tools 25,332
¤ Commissioning 1.0 Lot 0
7 Equipment 61,667 1 617 1.5 925
8 Freight 1,393
TO TAL 30,520
12 Travel & Telecom 8,304 Piping Work : 5.74 Mhr/DI , SP = Rp. 218,949 : 27,300 DI
,
13 Field Office Expenses 2,857 ¤ Structure (Erect. Only) 46.87 Mhr/Ton SP = Rp. 2,399,000 : 198 Ton
14 Mob & Demobilization 8,839 ¤ Reff. to Const. Of Semberah VLP/MP Gas Comp.Project E-0210 :
15 Insurance 3,929 Mechanical : 117.32 Mhr/Ton , SP = Rp. 0 : 155.5 T
, : 55.05 Ton
18 Technical Services 12,846 Structure (Erect. Only) 176.39 Mhr/Ton SP = Rp. 0
21 Bids & Performance Bond 204 Piping Work 30,520 Mhr 10.9469 Mhr/DI
22 Proposal Cost Civil/Structure #REF!
A Total Cost (TC) 704,501 0.60 4,228 0.90 6,341
Electr/Instrument #REF!
23 Escalation + Contingency 10,569 27 Negotiation 0.00% 0 COST ANALISYS
B Total 95,109 C Total 15,714 Tools & Consumable 12,666.69 54873.9% 47375.9%
Selling Price (SP) 816,000 Unit SP 293 US $/DI (SP- TC) 3.7 15.8% 13.7%
COST BREAKDOWN
1US$ = Rp 14,000.00
1. DIRECT MATERIAL
Welding Electrode
- Welding E7010 4.0 mm 581 kg x US $ 0.00 US $ 0.00
- Welding E6010 3.2 mm 145 kg x US $ 0.00 US $ 0.00
- Welding Electrode LB 52 2.6mm kg x US $ 3.57 US $ 0.00
- Welding Electrode LB 52 3.2 mm kg x US $ 3.57 US $ 0.00
- Welding Electrode CMA kg x US $ 4.29 US $ 0.00
- Welding Electrode TGS 50 kg x US $ 5.71 US $ 0.00
- Welding Electrode TGS 316 kg x US $ 20.71 US $ 0.00
- Welding Electrode TGS 1CM kg x US $ 13.57 US $ 0.00
- Welding Electrode NC 36 kg x US $ 8.57 US $ 0.00
- Welding Electrode NC 39 kg x US $ 8.57 US $ 0.00
- Sand for Under Ground Pipe Installation M3 x US $ 8.57 US $ 0.00
- Sandbag for Under Ground Pipe Installation 322.00 Ea x US $ 1.43 US $ 460.00
Marker Tape 3,967.00 Mx US $ 0.71 US $ 2,833.57
Metal Door & Lamp (UPS room) 1 Ea x US $ 857.14 US $ 857.14
Gravel Rock Sand Mix 579 M3 x US $ 12.86 US $ 7,444.29
Elbow 8", 450 , CS 12 Ea x US $ 46.43 US $ 557.14
Elbow 8", 900 , CS 2 Ea x US $ 53.57 US $ 107.14
Flange 8" CS 2 Ea x US $ 178.57 US $ 357.14
Valve 3/4" 2 Ea x US $ 132.14 US $ 264.29
Valve 8" 1 Ea x US $ 535.71 US $ 535.71
CS Pipes diameter 12" Schedule 40, length : 12 meters 17 Bar x US $ 1,339.29 US $ 22,767.86
CS Pipes diameter 8" Schedule 40, length : 12 meters 322 Bar x US $ 892.86 US $ 287,500.00
US $ 323,684.29
2. INDIRECT MATERIAL
- Consumables : Total MH 30,520 mh x US $ 0.71 US $ 21,800.00
- Gas = - LPG 5 Btl x
US $ 21.43 US $ 105.79
- Oxigen 15 Btl x
US $ 5.71 US $ 84.63
- Argon Btl x
US $ 35.71 US $ -
- Safety Gear 51 psg xUS $ 21.43 US $ 1,082.14
3
- Wooden 25 M x US $ 89.29 US $ 2,232.14
- Temp. material for hydrotest Ls x US $ 892.86 Ls US $ -
US $ 25,304.71
3. INDIRECT COSTS
a. - Pre-Job Activity Ls Rp.
US $ 0.00
b. Temporary Facilities
- Site Office 8.0 month x US $ 535.71 Ls US $ 4,285.71
- Container Recondition 4.0 Ea x US $ 357.14 Ls US $ 1,428.57
- Tools room (incl) - Ls US $ -
- AC 3/4 PK Window type (Ex-Project) 6.0 Ea x US $ - Ls US $ -
- Filing cabinet (Ex-Project) 2.0 Ea x US $ - Ls US $ -
- Dispenser 4.0 Ea x US $ 53.57 Ls US $ 214.29
- Meja 1/2 Biro (Ex-Project) 10.0 Ea x US $ - Ls US $ -
- Kursi (Ex-Project) 20.0 Ea x US $ - Ls US $ -
- Computer + printer laser jet (Ex-Project) 2.0 Ea x US $ - Ls US $ -
- TV for Mess Staff 1.0 Ls US $ 714.29 Ls US $ 714.29
- Rental copy machine 8.0 month US $ 357.14 Ls US $ 2,857.14
- Rental of Stock Yard 6.0 month US $ 428.57 Ls US $ 2,571.43
- Wooden For Stock Pile 1.0 Ls US $ 2,210.71 Ls US $ 2,210.71
- Mattress + Pillow 15.0 Ea x US $ 35.71 Ls US $ 535.71
- Fan 10.0 Ea x US $ 35.71 Ls US $ 357.14
- Toilet at near Jobsite US $ 446.43
US $ 15,621.43
c. Utilities / Communication
- Temp. elect. dist ( Included ) LS US $ -
- Temp. water dist.( included ) LS US $ -
- Repeater LS US $
- Radio HT (Ex-Project) 8 Ea x US $ US $ -
- Fire extinguisher / Refill LS US $ 357.14
- Water Inhibitor LS US $ -
US $ 357.14
d. Safety Accessories
- Argon Gloves Ea x US $ 4.29 US $ -
- Fitter Gloves 214 Ea x US $ 2.14 US $ 458.82
- Cotton Gloves 869 Ea x US $ 1.43 US $ 1,242.02
- Welder Gloves 84 Ea x US $ 3.57 US $ 298.32
- Safety Glass (Include safety Gear) 0 Ea x US $ - US $ -
US $ 1,999.16
e. Miscellaneous
- Scaffolding / Safety Net LS US $
- Crane mats : 1,5 m x 6 m LS US $ 714.29
- Weather protection LS US $ 392.86
- Drive Right ea US $ 392.86 US $ -
- Drum Ea x US $ US $ - US $ 1,107.14
US $ 19,084.87
4. CONSTRUCTION FORCE
- Direct MH Piping 10,360 mh x US $ 1.19 US $ 12,338.63
Pipe Welder (Carbon Steel) 3,120 mh x US $ 1.96 US $ 6,118.38
Others 15,600 mh x US $ 1.21 US $ 18,943.98
Plate Welder mh x US $ US $
Civil Works mh x US $ US $
Commissinong Works mh x US $ US $ -
29,080.0 mhr US $ 37,401.00
US $ 37,401.00
5. SUB CONTRACTOR
a. Direct Works
- Radiographic Test 2,600 DI x US $ 5.00 US $ 13,000.00
- Sling Belt Sertification 4 Ea x US $ 32.14 US $ 128.57
- Penetrant Test (PT) 1 Ls x US $ 442.14 US $ 442.14
- Painting for Pipe ( Incl. material ) 200 m² x US $ 14.29 US $ 2,857.14
- Grass Soding m² x US $ 1.43 US $ -
- Scaffolding certification LS US $ 267.86 US $ 267.86
- Sign Marker 19.0 Ea x US $ 71.43 US $ 1,357.14
- Auger Boring 200 mx US $ 267.86 US $ 53,571.43
- Insulation (Include Mtl = 51 m2) LS US $ 5,714.29 US $ -
Civil Work
- Pipe Sleever 30 Ea x US $ 60.71 US $ 1,821.43
- Patok Beton 15 Cm x 15 Cm x 1 M 77 Ea x US $ 10.00 US $ 772.00
3
- Protection Type 8" 12 m x US $ 160.71 US $ 1,928.57
- Normal Trenching 2,745 m² x US $ 1.43 US $ 3,921.43
- Trenching of Hotmix 1,970 m² x US $ 5.71 US $ 11,257.14
- Asphalt/Hotmix Road Repair m² x US $ 5.71 US $ -
3
- Concrete Road Repair m x US $ 71.43 US $ -
- Block Valve Box Ea x US $ 548.57 US $ -
US $ 91,324.86
b. Indirect Work
- Welder Test 6.0 ea x US $ 214.29 L S US $ 1,285.71
- Welding Procedure Specification (WPS) ea x US $ 642.86 US $ -
- Permits for Boring LS US $ 2,210.71
US $ 3,496.43
US $ 94,821.29
6. T O O L S
- Tools Cost 30,520.0 mh x US $ 0.71 US $ 21,800.00
- Holiday Detector 1.0 LS US $ 2,210.71 US $ 2,210.71
- Barner for Coating 1.0 LS US $ 1,321.43 US $ 1,321.43
US $ 25,332.14
7. EQUIPMENT
Equipment Cost US $ 39,107.14
Fuel US $ 22,560.00
US $ 61,667.14
8. FREIGHT
30 Ton x US $ 46.43 US $ 1,392.86
US $ 1,392.86
9. LOCAL FADS
- Salary Staff = 68 MM x US $ 483.42 US $ 32,872.76
Non Staff = 67 MM x US $ 377.32 US $ 25,091.97
US $ 57,964.73
- Ied Allowances (Local Staff + Non Staff) US $
- Termination Allowances 2x (Local Staff+ Non Staff) US $
US $ 0.00
US $ 57,964.73
10. EXPATRIATES FADS
- Salary 0 mmos x US $ US $ -
- Income Tax + Royalty Tax 35% x US $ US $ -
- Living Allowance 0 mmos x US $ US $ -
- Lunch 0 mmos x US $ US $ -
- Food for Expatriates 0 MM x US $ US $ -
- Expatriates 2 x5 trip x US $ /trip US $ -
US $ -
11. HOUSING + FOOD
a. HOUSING
- Direct+ Non Staff (Rental Housing) 2 Housing/8 Month x US $ 714.29 /8Mth US $ 1,428.57
0 x Rp. US $ -
b. FOOD
- FOOD for HO Staff 50 MM x US $ 67.86 US $ 3,358.93
- Food for Direct + Local Staff + non staff 176 MM x US $ 17.86 US $ 3,133.93
- MM x US $ LS US $
US $ 7,921.43
12. TRAVEL AND TELCOM
a. Travel
- HO Management 10 trip x US $ 357.14 /trip US $ 3,571.43
- Local Fads 7 trip x US $ 178.57 /trip US $ 1,250.00
- Hire Manpower LS US $ 1,767.86
US $ 6,589.29
b. Telecommunication
- Telcommunication 8 month x US $ 214.29 US $ 1,714.29
US $ 1,714.29
US $ 8,303.57
13. FIELD OFFICE EXPENSE
Cost : 8 month x US $ 357.14 US $ 2,857.14
US $ 2,857.14
14. MOB DEMOB
- Equipment LS US $ 8,839.29
US $ 8,839.29
15. INSURANCE
Cost : 0.5% x CV US $ 785,714.29 US $ 3,928.57 US $ 3,928.57
US $ 3,304.64
20 HOME OFFICE ADM.
Cost : 0.5% x CV US $ 785,714.29 US $ 3,928.57 US $ 3,928.57
- Management Expenses 0 mh x US $ 0.00 US $ -
- Procurement Expenses 0 mh x US $ 0.00 US $ -
- Administration Acc. 0 mh x US $ 0.00 US $ -
- Cons. Div Expenses 0 mh x US $ 0.00 US $ -
US $ -
21 HOME OFFICE ENGINEERING
- Engineering Expenses 0 Ls x US $ 0.00 US $ -
- Spool Drawing US $ -
- Isometric Drawing (including) US $ -
US $ -
3 Trailer Truck 40T 1 0.5 1 1 0.5 3 1,071 30 720 411 1,234 4,449
Staff 423 hr 13.74% 5% 0% 0.00% 0.00% 8.33% 423 hr 3.00% 3.50% 2.50% 8.00% A B = A/78000 C=(B x 30)/8 Hr C=A/(T x 260)
1 Site Manager 1 1 1 1 1 1 1 1 1 8 314 314 768 43 - - - 26 838 629 838 7,331 220 257 - 183 586 8,577 0.11 0.41 4.12
2 QA/QC Coordinator 1 0.5 1 1 1 1 1 1 1 8 243 243 594 33 - - - 20 647 486 647 5,341 160 187 - 134 427 6,249 0.08 0.30 3.20
3 Senior Project Planner and Controls 1 0.5 1 1 1 1 1 1 1 8 136 136 332 19 - - - 11 362 271 362 2,985 90 104 - 75 239 3,492 0.04 0.17 1.79
4 Procurement & Finance Supervisor 1 0.5 1 1 1 1 1 1 1 8 93 93 227 13 - - - 8 248 186 248 2,042 61 71 - 51 163 2,389 0.03 0.11 1.23
5 Pipeline Supervisor 1 1 1 1 3 93 93 227 13 - - - 8 248 186 248 928 28 32 - 23 74 1,086 0.01 0.05 1.39
6 Surveyor 1 0.5 1 1 3 93 93 227 13 - - - 8 248 186 248 805 24 28 - 20 64 941 0.01 0.05 1.45
7 Civil & Mechanical Supervisor 1 1 1 1 1 1 1 1 1 8 93 93 227 13 - - - 8 248 186 248 2,166 65 76 - 54 173 2,534 0.03 0.12 1.22
8 GA/Personnel Supervisor 1 1 1 1 1 1 1 1 1 8 93 93 227 13 - - - 8 248 186 248 2,166 65 76 - 54 173 2,534 0.03 0.12 1.22
9 Safety Officer 1 1 1 1 1 1 1 1 1 8 93 93 227 13 - - - 8 248 186 248 2,166 65 76 - 54 173 2,534 0.03 0.12 1.22
10 Field Engineer 1 1 1 1 1 1 1 1 1 8 93 93 227 13 - - - 8 248 186 248 2,166 65 76 - 54 173 2,534 0.03 0.12 1.22
Manpower Schedule - For Direct Labour 423 hr 13.74% 8.33% 423 hr 3.00% 3.50% 0.00% 2.50% 10.00% A B = A/78000 C=A/(T x 260)
1 Piping Foreman 7
1 1 1 1 1 1 1 1 129 129 314 18 11 343 257 343 2,656 80 93 - 66 266 3,161 0.04 1.74
2 12
Pipe Welder (CS) 4 4 4 4 129 514 314 18 11 343 1,029 1,371 5,141 154 180 - 129 514 6,118 0.08 1.96
3 14
Rigger 2 2 2 2 2 2 2 2 86 171 210 12 7 228 343 457 3,542 106 124 - 89 354 4,215 0.05 1.16
4 14
Operator 2 2 2 2 2 2 2 2 100 200 245 14 8 267 400 533 4,132 124 145 - 103 413 4,917 0.06 1.35
5 2
Coating Crew 2 2 86 171 210 12 7 228 343 457 800 24 28 - 20 80 952 0.01 1.83
6 12
Pipe Fitter (For Welding) 4 - - 4 4 4 - - - 86 343 210 12 7 228 686 914 3,428 103 120 - 86 343 4,079 0.05 1.31
7 7
Material Handling 1 1 1 1 1 1 1 1 86 86 210 12 7 228 171 228 1,771 53 62 - 44 177 2,107 0.03 1.16
8 7
Mechanic/Electric 1 1 1 1 1 1 1 1 86 86 210 12 7 228 171 228 1,771 53 62 - 44 177 2,107 0.03 1.16
9 18
Helper for Welder 6 6 6 6 71 429 175 10 6 190 857 1,142 4,285 129 150 - 107 428 5,099 0.07 1.09
10 4
Helper for Coating 4 4 71 286 175 10 6 190 571 762 1,333 40 47 - 33 133 1,586 0.02 1.53
11 12
Helper for Trenching & Stringing 2 2 2 2 2 2 2 71 143 175 10 6 190 286 381 2,571 77 90 - 64 257 3,059 0.04 0.98