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Models and Size Variations ④

C-Lube Linear Roller Way Super MX Features

MXMaster grade
Special raceway processing suppresses miniscule running deflection and
1 significantly reduces pulsation compared to standard extra long units.

Fluctuation comparison data


Pulsation: Refers to the running deflection related to movement of the
rolling elements within the Linear Roller Way. Measuring method
0.1

Introducing the low fluctuation specification


product, for superb high-precision feed!
0.08

Running deflection [μm]


0.06 About 90% less
The C-Lube Linear Roller Way Super MX low fluctuation specification MX Master
Grade has special precision processing on the roller raceway surface, significantly 0.04

reducing fluctuation compared to the standard extra long unit and thus making it the About 50% less
0.02
ideal product for ultra-precision working machine shaft guides, which require Measures the vertical
runout when the table
high-precision, high-quality machining. 0
MXD35 MXDG35 MXDL35 MXDL35
is moved.
Standard unit Long unit Extra long unit Extra long unit
(Low fluctuation specifications)

Super low fluctuation is achieved!


About 50% less fluctuation compared with the standard extra long unit!
Low fluctuation makes it ideal for ultra-precision working machine
2 shaft guides, which require high-precision, high-quality machining.

Fluctuation data
0.5 0.05
0.04
0.3 0.03
0.0090µm(9.0nm)

Running deflection [μm]

Running deflection [μm]


0.02

0.1 0.01
0

-0.1 -0.01
-0.02

-0.3 -0.03
-0.04
-0.05
-0.5 80 90 100 110 120
0 50 100 150
Distance (mm) Distance (mm)

The running deflection value is within 0.0090μm(9.0nm) in actual measurement!


Improve machining quality with the use of MX Master Grade!

The extra long unit contributes to improved load


Applicable products 3 capacity and rigidity in mechanical equipment.

Series C-Lube Linear Roller Way Super MX


Standard Elastic deformation relative to load is low in comparison
with the standard and long types, device rigidity is
Supported models MXL、MXDL、MXSL、MXNL、MXNSL improved, accuracy is improved, and resonance can be
Long
Size 30・35・45・55 avoided.
MX Master Grade (low fluctuation specifications) is a special order
product; if needed please contact . Extra long
Ⅰ−31 Ⅰ−32
Features of Special Environment Linear Way and Linear Roller Way ①

's unique ideas and experiences are utilized to explore new world for
special environment applications.
Linear Way and Linear Roller Way are available for various special environment by using different
materials and grease, surface treatment and dust protection measures, etc. Typical application fields and
major countermeasures are described below.

Clean
Clean Environment
Environment Clean Corrosion resistance
When the Linear Way or Linear Roller Way is used in clean ○ Stainless Linear Way and Linear Roller Way ○ Hybrid C-Lube Linear Way L
environment such as a clean room, it is required that the
● Black chrome surface treatment ○ Non-magnetic Hard Alloy Linear Way L
environment is not polluted by dust-generation by the Linear
● Specified grease (CG2 or CGL grease) ○ Non-magnetic stainless Linear Roller Way Super X
Way or Linear Roller Way and it must have excellent rust
prevention property as rust prevention oil cannot be used. ◇ Fluorine grease ○ Stainless Linear Way and Linear Roller Way
● Black chrome surface treatment

Vacuum
Vacuum Environment
Environment
When the Linear Way or Linear Roller Way is used in vacuum Vacuum Heat resistance
environment, it is required that the gas discharged from the ● No end seal ● Stainless steel end plate
Linear Way or Linear Roller Way does not pollute the environment
● Stainless steel end plate ● Special environment seal
or reduce the degree of vacuum, and it must have excellent rust
prevention property as rust prevention oil cannot be used. ◇ Fluorine grease ◇ High temperature grease

Heat
Heat Resistance
Resistance Measures
Measures
When the Linear Way is used in an environment where Foreign substances (wood chips and metal powder, etc.) Spatter
temperature is higher than usual, heat resistance of synthetic
○ Linear Way H Ultra seal specification ● Scrapers
resin components and metal parts will be an issue.
○ Track rail mounting from bottom ● Caps for rail mounting holes (aluminum alloy)
● Double end seals ● Rail cover sheet
● Scrapers ● Fluorine black chrome surface treatment
● C-Wiper ● Stainless steel end plate
Dust
Dust Protection
Protection ● Caps for rail mounting holes
If dust such as metal or wooden chips get into the way of the ● Rail cover plate for track rail
Linear Way or Linear Roller Way, reduction of life and ● Rail cover sheet
accuracy may be caused. Therefore, measures to prevent ● Female threads for bellows
foreign substances from entering into the way are necessary.
● Specific bellows

Spatter
Spatter Protection
Protection ○ Linear motion rolling guide series for special environment :
Collective name of linear motion rolling guide series models corresponding to special environment.
Spatter o f weldin g , etc. is s o hot t hat it adher es t o ● Special specification for special environment :
components. Foreign substances adhering to the track rail Special specification corresponding to special environment by combination of linear motion rolling guide series.
firmly cannot be fully removed by normal dust protection ◇ Lubricant :
measures, so measures to avoid adherence and enhanced Lubricant suitable for each special environment can be selected.
foreign substances removal measures are necessary.

Ⅰ−33 Ⅰ−34
Features of Special Environment Linear Way and Linear Roller Way ②

Hybrid C-Lube Linear Way ML


ML···/HB
While maintenance free performance of C-Lube Linear Way
ML is maintained, the silicon nitride ceramics ball improves
high-speed performance and reduces noise level. Performance
Ceramics has more resistance to deformation and more
rigidity than bearing steel and stainless steel. More than three times durability Noise reduction by about 4.5 dB
Slide unit High-speed performance Low decibel
Casing 50

■ Standard specification C-Lube C-Lube Linear Way ML


C-Lube 45 Hybrid
Damaged

Noise level dB(A)


Casing Martensitic stainless steel Ball Linear Way ML C-Lube Linear Way ML

40
Track rail Martensitic stainless steel End plate
Ball Silicon nitride ceramics Grease nipple Continued 35
Hybrid
Capillary lubricating element End seal C-Lube
C-Lube
(Porous resin) Linear Way ML 30
Track rail
25
0 1 2 3 4 10 100

Features Durability life comparison Feed velocity m/min

Test conditions Model : ML12 Velocity: 300 m/min Acceleration: 40 G Test conditions Model : ML12 Measurement velocity: 30, 60, 90 m/min

Small deformation of rolling Low preload reduction volume and

1
elements and excellent rigidity accuracy maintained after operation
Superior
Superior high-speed performance …
high-speed performance … More than three times durability High rigidity
12
Abrasion resistance

2
C-Lube Linear Way ML
10 Hybrid C-Lube

Displacement μm
C-Lube Linear Way ML Linear Way ML

Noise reduction ………


Noise reduction ……… Noise reduction by about 4.5 dB
8

About
6
Hybrid 1/4

3
4 C-Lube
Linear Way ML

rigidity ………
2

High
High rigidity ……… Displacement volume reduced by about 10% 0
0 500 1000
0 0.25 0.5 0.75

Preload reduction volume comparison


1 1.25

Load N
Model : ML12 Velocity: 300 m/min 

4
Test conditions
Test conditions Model : ML12 Preload: Standard Preload Load direction: Downward Acceleration: 40 G Traveling distance: 13,000 km

Superior
Superior abrasion resistance …
abrasion resistance … Preload reduction volume is about one fourth Basic performance of C-Lube Linear Way
※ All of the above based on comparison with our C-Lube Linear Way ML

+ Achieved long term maintenance free


Maintenance free
Achieved light and smooth sliding
Sliding characteristic

Maintenance free
100 3.0
No pre-packed grease ML9 Standard preload
No applied load
Lubrication oil supply amount wt%

Achieved long term maintenance free 80 ML9


ML12

Frictional resistance N
ML15
2.0
60

Eco-friendly Compact Smooth 40


Minimized lubrication oil consumption Integral lubrication parts Excellent sliding characteristic 1.0

20

0 0
0 20 000km 40 000 60 000 80 000 100 000 0 50 100 150
Traveling distance km Traveling distance mm

1N=0.102kgf=0.2248lbs.
Ⅰ−35 1mm=0.03937inch Ⅰ−36
Features of Special Environment Linear Way and Linear Roller Way ③

Non-magnetic Hard Alloy Non-magnetic stainless


Linear Way L Linear Roller Way Super X
Non-magnetic hard alloy Linear Way L is a linear motion The non-magnetic stainless Linear Roller Way Super X is
rolling guide that realizes relative magnetic permeability the world's first non-magnetic stainless steel endless
lower than 1.001 and relative magnetic permeability lower motion roller type linear motion rolling guide to attain
than one tenth of that of conventional non-magnetic relative magnetic permeability of 1.01 or less. This is
stainless steel products. Further, durability more than three accomplished through the dedicated development of
times as higher as that of non-magnetic stainless steel Slide unit silicon nitride ceramic cylindrical rollers and non-magnetic
products is realized. Casing stainless steel casings and track rails. Slide unit
Non-magnetic hard alloy Linear Way L is a non-magnetic Ball Despite being non-magnetic material it still maintains the Casing
linear motion rolling guide optimal to avoid effects of End plate superior vibration characteristics, excellent running Cylindrical rollers

magnetic force in magnetic field environment. accuracy, and friction characteristics provided by End plate

Track rail the Linear Roller Way Super X. This allows for
accurate and rapid positioning in environments
Track rail
affected by minimal magnetism.

Features Features

Relative
Relative magnetic
magnetic permeability
permeability 1.001
1.001 or
or less
less World
World first
first for
for roller
roller types
types
Relative magnetic permeability lower than one tenth of that of non-magnetic The first non-magnetic specifications ever realized in the world for endless
stainless steel products motion roller type linear motion rolling guides

More
More than
than three
three times
times durability
durability Relative
Relative magnetic
magnetic permeability
permeability 1.01
1.01 or
or less
less
More than three times durability with hardness 1.5 times as much as that of Allows for accurate and rapid positioning in environments affected by minimal
non-magnetic stainless steel products magnetism

High
High corrosion
corrosion resistance
resistance High
High corrosion
corrosion resistance
resistance
Optimal for use in clean environment thanks to corrosion-resistant alloy Optimal for use in clean environment thanks to non-magnetic stainless steel

Easy
Easy handling
handling High
High running
running accuracy
accuracy
Casing and track rail have excellent ductility and coefficient of linear expansion The superb vibration characteristics of roller type linear motion rolling guides allow
similar to general metals as they are made of metal superior running accuracy

■Main component materials ■Non-magnetic hard alloy characteristics ●Applicable products ■Main component materials ■Non-magnetic stainless steel characteristics ●Applicable products
Casing Non-magnetic hard alloy Relative magnetic permeability 1.001 or less Casing Non-magnetic stainless steel Relative magnetic permeability 1.01 or less
Series Linear Way L Series Linear Roller Way Super X
Track rail Non-magnetic hard alloy Hardness (HV) 610~700 Track rail Non-magnetic stainless steel Hardness (HV) 380~450
Ball Silicon nitride ceramics Linear expansion coefficient (×10-6/℃) 11.5(30~200℃) Main model LWL5…B to LWL15…B Cylindrical roller Silicon nitride ceramics Linear expansion coefficient (×10-6/℃) 19.0(20~400℃) Main model LRX15, LRXD15, LRXS15
End plate Non-magnetic alloy steel Specific gravity (g/cm )3
7.7 Remark: Ball retaining bands are not incorporated. End plate Engineering plastic Specific gravity (g/cm )3
7.9 For detailed specifications or manufacturing
Main ingredients Ni, Cr For detailed specifications or manufacturing Main ingredients Fe, Mn, Cr information, please contact .
information, please contact .

1N=0.102kgf=0.2248lbs.
Ⅰ−37 1mm=0.03937inch Ⅰ−38
Features of Special Environment Linear Way and Linear Roller Way ④

Stainless Linear Way


and Linear Roller Way
A variety of stainless steel series
Linear Way and Linear Roller Way lineup include products Combination with special specification corresponds
with stainless steel made parts instead of steel parts. As stainless
steel is resistant to rust relative to high carbon steel made to use in special environment!
products, they are optimal for use in applications where oil and
rust prevention oil are not preferred. Rust prevention
It is also suitable for use in cleanroom environment
room, so use clean grease that inhibits
dust-generation amount together.
Black chrome surface treatment /L
Black chrome surface treatment on the track rail and
slide unit improves rust prevention capacity.
Slide unit
End plate
Casing
C-Lube
Track rail Ball
Under seal Fluorine black chrome surface treatment /LF
Ball retaining band
End seal Coating of fluorinated resin is applied over the black
Grease nipple chrome surface treatment to prevent foreign sub-
stances from sticking and improve the rust prevention
capacity.
■ Main component materials

Series name Casing Martensitic stainless steel


Track rail Martensitic stainless steel
Ball Martensitic stainless steel
Linear Way
Ball retaining band Stainless steel
Ball Type Miniature Series End plate Engineering plastic

C-Lube Linear Way ML End seal Stainless steel + Synthetic rubber


Grease nipple Brass
C-Lube Linear Way MLV
Linear Way L Black chrome surface treatment
Micro Linear Way L
Features Corrosion resistance comparison based on humidity cabinet test
Ball Type Compact Series
1 Thin film Stainless steel +
C-Lube Linear Way ME Fluorine black chrome surface treatment

Linear Way E 2 Uniform film High carbon steel +


Linear Roller Way Fluorine black chrome surface treatment
3 Strong adhesion Stainless steel +
Ball Type High Rigidity Series Roller Type Black chrome surface treatment
4 Excellent rust prevention capacity
C-Lube Linear Way MH C-Lube Linear Roller Way Super MX High carbon steel +
Black chrome surface treatment
5 Low temperature processing
Linear Way H Linear Roller Way Super X Stainless steel
to prevent distortion
Ball Type Wide Type Series 6 No peeling and no effects on High carbon steel

Linear Way F life and cleanroom environment 0 200 400 600 800 1000 1200 1400 1600

Rust development time hr


Ball Type U-Shaped Track Rail Series
Test conditions Temperature 50˚C, Relative humidity 95%RH
C-Lube Linear Way MUL

1N=0.102kgf=0.2248lbs.
Ⅰ−39 1mm=0.03937inch Ⅰ−40
Features of Special Environment Linear Way and Linear Roller Way ⑤

Special specification for special environment


Linear Way and Linear Roller Way lineup include following special
specifications to correspond to various special environments.

Dust protection Dust protection

C-Wiper /RC Durability test result backing excellent


Mounted to the outside of end seal, it may be used for long dust protection effect of [C-Wiper]!
time even under environment where metal chips are spattering.
End seal, inner seal (/UR) and scraper (/Z) may be equipped as Durability test in environment with foreign substances
standard when you specify special specification /RC with Test conditions
C-Wiper. Test portion MX35 T3 preload / caps for rail mounting holes and C-Wiper included
Maximum velocity 18 m/min
If you need inner seal only, specify /UR.
Stroke length 500 mm
Inner seal Foreign Fine metal chips
Particle diameter lower than 125 μm
substances Hardness HRC40 ~ 50
End seal
Application dose 1 g/hr(total dose: 1 kg)

After operation After operation


of 1,000 km of 1,000 km

C-Wiper

C-Wiper Only few foreign substances Only few foreign substances


may get into the slide unit. get into the way!
Scrapers

Durability test in coolant mist environment


Test conditions
Applicable C-Wiper size
Test portion MX35 T3 preload / caps for rail mounting holes and C-Wiper included
Size
Model Length of slide unit Model code Maximum velocity 115.2 m/min
12 15 20 2535 3045 55 65
Stroke length 300 mm
Short MXC - - ○( ) ○ 1
○ ○ ○ ○ ○
Soluble type
Flange type mounting Standard MX - - ○( ) ○ 1
○ ○ ○ ○ ○ Coolant Dilute strength 20 times
from top / bottom Long MXG - - ○( ) ○ 1
○ ○ ○ ○ ○ Spray amount 5 cc/hr
Extra long MXL - - ○( ) ○ 1
○ ○ ○ ○ ○
Short MXDC - - ○ ○ ○ ○ ○ ○ ○
Block type mounting Standard MXD - - ○ ○ ○ ○ ○ ○ ○ After operation Wear condition of end seal lip tip
from top Long MXDG - - ○ ○ ○ ○ ○ ○ ○ of 10,000 km
0.05
Extra long MXDL - - ○ ○ ○ ○ ○ ○ ○ 0 km
After operation of 1,000 km
Short MXSC - - ○ ○ ○ - - - - After operation of 10,000 km
Compact block type Standard MXS - - ○ ○ ○ ○ ○ ○ - 0

Wear volume mm
mounting from top Long MXSG - - ○ ○ ○ ○ ○ ○ -
Extra long MXSL - - ○ ○ ○ - - - - -0.05

Standard MXN - - - - ○ ○ ○ ○ -
Low profile flange type
Long MXNG - - - - ○ ○ ○ ○ -
mounting from top -0.1
Extra long MXNL - - - - ○ ○ ○ ○ -
Standard MXNS - - - - ○ ○ ○ ○ -
Low profile block type -0.15
Long MXNSG - - - - ○ ○ ○ ○ -
mounting from top
Extra long MXNSL - - - - ○ ○ ○ ○ -
End seal is not damaged. Wear on the end seal is negligible!
Note(1) Also applicable to models mounting from bottom (MXHC20, MXH20, MXHG20, MXHL20).
1N=0.102kgf=0.2248lbs.
Ⅰ−41 1mm=0.03937inch Ⅰ−42
Features of Special Environment Linear Way and Linear Roller Way ⑥
Special specification for special environment

Dust protection Dust protection

Rail cover sheet Caps for rail mounting holes /F Double end seals /V Scraper /Z
Rail cover sheet that consists of steel plate and adhesive Caps for rail mounting holes close the track rail mounting Double end seals improve the dust protection property Mounted to the outside of end seal, it may remove large
tape and fastened to the dedicated track rail with groove holes to prevent foreign substances from entering into the further. foreign substances adhering to the track rail.
on the track rail prevents foreign substances from entering slide unit.
into the slide unit. Contact for aluminum alloy caps for rail mounting
holes.

End plate
End plate
Caps for rail mounting holes
(Synthetic resin mode)
Thin filler piece
Thin filler piece

End seal
End seals

Scraper

Rail cover plate /PS Track rail mounting from bottom Female threads for bellows /J Specific bellows
Rail cover plate totally covers the upper surface of the track This is the specification that track rail is fixed from the mount- Female threads for bellows are prepared on the slide unit Dust protection cover over the exposed part of the track rail.
rail to prevent foreign substances from entering into the track ing surface side. As there are no mounting holes on the track and track rail ends.
rail. rail upper surface, adherence with the seal is superior and
better dust protection effect is achieved.

Female threads for bellows


Slide unit

Female threads for mounting

Female threads for bellows


Track rail mounting from bottom

Ⅰ−43 Ⅰ−44
Features of Special Environment Linear Way and Linear Roller Way ⑦
Special specification for special environment

Lubrication Others

With C-Lube plate /Q Low Dust-Generation Grease for Stainless steel end plate /BS Special environment seal /RE
Lubrication parts to substantially reduce the need for lubrica-
Clean Environment CGL /YCL End plate is changed to stainless steel. The end and under seals are replaced with end seals for
tion management, i.e. grease job. For this grease, mixed soap is used as thickener and synthetic oil special environment that can be used at high temperatures.
and low pour point mineral oil are mixed with base oil, so it has excel- When it is used in high temperature environment, stainless
lent low dust generating performance, rolling resistance, lubrication, steel end plate (/BS) and high temperature grease should
and rust prevention property. be combined.

Bellows cartridge (80 g)


JG80 /CGL

With miniature greaser (2.5 ml)


MG2.5 /CGL

The photo shows a combination of special environment


seal (/RE) and stainless steel end plate (/BS).

Low Dust-Generation Grease for Anti-Fretting Corrosion Grease AF2 /YAF


Clean Environment CG2 /YCG Grease with excellent fretting-proof corrosion property.
can offer products
for special environment!
For this grease, urea is used as thickener and synthetic oil is used
as base oil, so it has excellent low dust generating performance, Bellows cartridge (80 g)
operating temperature range, lubrication property, rust prevention JG80 /AF2
property and oxidation stability.

Bellows cartridge (80 g)


JG80 /CG2

With miniature greaser (2.5 ml)


MG2.5 /AF2

With miniature greaser (2.5 ml)


MG2.5 /CG2

Other special grease


If needed, ask for your request.
If you need any special grease for vacuum or high tempera-
MG10 /CG2 with 10 ml are also available.
ture, ask for your request.

Ⅰ−45 Ⅰ−46

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