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MXMaster grade
Special raceway processing suppresses miniscule running deflection and
1 significantly reduces pulsation compared to standard extra long units.
reducing fluctuation compared to the standard extra long unit and thus making it the About 50% less
0.02
ideal product for ultra-precision working machine shaft guides, which require Measures the vertical
runout when the table
high-precision, high-quality machining. 0
MXD35 MXDG35 MXDL35 MXDL35
is moved.
Standard unit Long unit Extra long unit Extra long unit
(Low fluctuation specifications)
Fluctuation data
0.5 0.05
0.04
0.3 0.03
0.0090µm(9.0nm)
0.1 0.01
0
-0.1 -0.01
-0.02
-0.3 -0.03
-0.04
-0.05
-0.5 80 90 100 110 120
0 50 100 150
Distance (mm) Distance (mm)
's unique ideas and experiences are utilized to explore new world for
special environment applications.
Linear Way and Linear Roller Way are available for various special environment by using different
materials and grease, surface treatment and dust protection measures, etc. Typical application fields and
major countermeasures are described below.
Clean
Clean Environment
Environment Clean Corrosion resistance
When the Linear Way or Linear Roller Way is used in clean ○ Stainless Linear Way and Linear Roller Way ○ Hybrid C-Lube Linear Way L
environment such as a clean room, it is required that the
● Black chrome surface treatment ○ Non-magnetic Hard Alloy Linear Way L
environment is not polluted by dust-generation by the Linear
● Specified grease (CG2 or CGL grease) ○ Non-magnetic stainless Linear Roller Way Super X
Way or Linear Roller Way and it must have excellent rust
prevention property as rust prevention oil cannot be used. ◇ Fluorine grease ○ Stainless Linear Way and Linear Roller Way
● Black chrome surface treatment
Vacuum
Vacuum Environment
Environment
When the Linear Way or Linear Roller Way is used in vacuum Vacuum Heat resistance
environment, it is required that the gas discharged from the ● No end seal ● Stainless steel end plate
Linear Way or Linear Roller Way does not pollute the environment
● Stainless steel end plate ● Special environment seal
or reduce the degree of vacuum, and it must have excellent rust
prevention property as rust prevention oil cannot be used. ◇ Fluorine grease ◇ High temperature grease
Heat
Heat Resistance
Resistance Measures
Measures
When the Linear Way is used in an environment where Foreign substances (wood chips and metal powder, etc.) Spatter
temperature is higher than usual, heat resistance of synthetic
○ Linear Way H Ultra seal specification ● Scrapers
resin components and metal parts will be an issue.
○ Track rail mounting from bottom ● Caps for rail mounting holes (aluminum alloy)
● Double end seals ● Rail cover sheet
● Scrapers ● Fluorine black chrome surface treatment
● C-Wiper ● Stainless steel end plate
Dust
Dust Protection
Protection ● Caps for rail mounting holes
If dust such as metal or wooden chips get into the way of the ● Rail cover plate for track rail
Linear Way or Linear Roller Way, reduction of life and ● Rail cover sheet
accuracy may be caused. Therefore, measures to prevent ● Female threads for bellows
foreign substances from entering into the way are necessary.
● Specific bellows
Spatter
Spatter Protection
Protection ○ Linear motion rolling guide series for special environment :
Collective name of linear motion rolling guide series models corresponding to special environment.
Spatter o f weldin g , etc. is s o hot t hat it adher es t o ● Special specification for special environment :
components. Foreign substances adhering to the track rail Special specification corresponding to special environment by combination of linear motion rolling guide series.
firmly cannot be fully removed by normal dust protection ◇ Lubricant :
measures, so measures to avoid adherence and enhanced Lubricant suitable for each special environment can be selected.
foreign substances removal measures are necessary.
Ⅰ−33 Ⅰ−34
Features of Special Environment Linear Way and Linear Roller Way ②
40
Track rail Martensitic stainless steel End plate
Ball Silicon nitride ceramics Grease nipple Continued 35
Hybrid
Capillary lubricating element End seal C-Lube
C-Lube
(Porous resin) Linear Way ML 30
Track rail
25
0 1 2 3 4 10 100
Test conditions Model : ML12 Velocity: 300 m/min Acceleration: 40 G Test conditions Model : ML12 Measurement velocity: 30, 60, 90 m/min
1
elements and excellent rigidity accuracy maintained after operation
Superior
Superior high-speed performance …
high-speed performance … More than three times durability High rigidity
12
Abrasion resistance
2
C-Lube Linear Way ML
10 Hybrid C-Lube
Displacement μm
C-Lube Linear Way ML Linear Way ML
About
6
Hybrid 1/4
3
4 C-Lube
Linear Way ML
rigidity ………
2
High
High rigidity ……… Displacement volume reduced by about 10% 0
0 500 1000
0 0.25 0.5 0.75
Load N
Model : ML12 Velocity: 300 m/min
4
Test conditions
Test conditions Model : ML12 Preload: Standard Preload Load direction: Downward Acceleration: 40 G Traveling distance: 13,000 km
Superior
Superior abrasion resistance …
abrasion resistance … Preload reduction volume is about one fourth Basic performance of C-Lube Linear Way
※ All of the above based on comparison with our C-Lube Linear Way ML
Maintenance free
100 3.0
No pre-packed grease ML9 Standard preload
No applied load
Lubrication oil supply amount wt%
Frictional resistance N
ML15
2.0
60
20
0 0
0 20 000km 40 000 60 000 80 000 100 000 0 50 100 150
Traveling distance km Traveling distance mm
1N=0.102kgf=0.2248lbs.
Ⅰ−35 1mm=0.03937inch Ⅰ−36
Features of Special Environment Linear Way and Linear Roller Way ③
magnetic force in magnetic field environment. accuracy, and friction characteristics provided by End plate
Track rail the Linear Roller Way Super X. This allows for
accurate and rapid positioning in environments
Track rail
affected by minimal magnetism.
Features Features
Relative
Relative magnetic
magnetic permeability
permeability 1.001
1.001 or
or less
less World
World first
first for
for roller
roller types
types
Relative magnetic permeability lower than one tenth of that of non-magnetic The first non-magnetic specifications ever realized in the world for endless
stainless steel products motion roller type linear motion rolling guides
More
More than
than three
three times
times durability
durability Relative
Relative magnetic
magnetic permeability
permeability 1.01
1.01 or
or less
less
More than three times durability with hardness 1.5 times as much as that of Allows for accurate and rapid positioning in environments affected by minimal
non-magnetic stainless steel products magnetism
High
High corrosion
corrosion resistance
resistance High
High corrosion
corrosion resistance
resistance
Optimal for use in clean environment thanks to corrosion-resistant alloy Optimal for use in clean environment thanks to non-magnetic stainless steel
Easy
Easy handling
handling High
High running
running accuracy
accuracy
Casing and track rail have excellent ductility and coefficient of linear expansion The superb vibration characteristics of roller type linear motion rolling guides allow
similar to general metals as they are made of metal superior running accuracy
■Main component materials ■Non-magnetic hard alloy characteristics ●Applicable products ■Main component materials ■Non-magnetic stainless steel characteristics ●Applicable products
Casing Non-magnetic hard alloy Relative magnetic permeability 1.001 or less Casing Non-magnetic stainless steel Relative magnetic permeability 1.01 or less
Series Linear Way L Series Linear Roller Way Super X
Track rail Non-magnetic hard alloy Hardness (HV) 610~700 Track rail Non-magnetic stainless steel Hardness (HV) 380~450
Ball Silicon nitride ceramics Linear expansion coefficient (×10-6/℃) 11.5(30~200℃) Main model LWL5…B to LWL15…B Cylindrical roller Silicon nitride ceramics Linear expansion coefficient (×10-6/℃) 19.0(20~400℃) Main model LRX15, LRXD15, LRXS15
End plate Non-magnetic alloy steel Specific gravity (g/cm )3
7.7 Remark: Ball retaining bands are not incorporated. End plate Engineering plastic Specific gravity (g/cm )3
7.9 For detailed specifications or manufacturing
Main ingredients Ni, Cr For detailed specifications or manufacturing Main ingredients Fe, Mn, Cr information, please contact .
information, please contact .
1N=0.102kgf=0.2248lbs.
Ⅰ−37 1mm=0.03937inch Ⅰ−38
Features of Special Environment Linear Way and Linear Roller Way ④
Linear Way F life and cleanroom environment 0 200 400 600 800 1000 1200 1400 1600
1N=0.102kgf=0.2248lbs.
Ⅰ−39 1mm=0.03937inch Ⅰ−40
Features of Special Environment Linear Way and Linear Roller Way ⑤
C-Wiper
Wear volume mm
mounting from top Long MXSG - - ○ ○ ○ ○ ○ ○ -
Extra long MXSL - - ○ ○ ○ - - - - -0.05
Standard MXN - - - - ○ ○ ○ ○ -
Low profile flange type
Long MXNG - - - - ○ ○ ○ ○ -
mounting from top -0.1
Extra long MXNL - - - - ○ ○ ○ ○ -
Standard MXNS - - - - ○ ○ ○ ○ -
Low profile block type -0.15
Long MXNSG - - - - ○ ○ ○ ○ -
mounting from top
Extra long MXNSL - - - - ○ ○ ○ ○ -
End seal is not damaged. Wear on the end seal is negligible!
Note(1) Also applicable to models mounting from bottom (MXHC20, MXH20, MXHG20, MXHL20).
1N=0.102kgf=0.2248lbs.
Ⅰ−41 1mm=0.03937inch Ⅰ−42
Features of Special Environment Linear Way and Linear Roller Way ⑥
Special specification for special environment
Rail cover sheet Caps for rail mounting holes /F Double end seals /V Scraper /Z
Rail cover sheet that consists of steel plate and adhesive Caps for rail mounting holes close the track rail mounting Double end seals improve the dust protection property Mounted to the outside of end seal, it may remove large
tape and fastened to the dedicated track rail with groove holes to prevent foreign substances from entering into the further. foreign substances adhering to the track rail.
on the track rail prevents foreign substances from entering slide unit.
into the slide unit. Contact for aluminum alloy caps for rail mounting
holes.
End plate
End plate
Caps for rail mounting holes
(Synthetic resin mode)
Thin filler piece
Thin filler piece
End seal
End seals
Scraper
Rail cover plate /PS Track rail mounting from bottom Female threads for bellows /J Specific bellows
Rail cover plate totally covers the upper surface of the track This is the specification that track rail is fixed from the mount- Female threads for bellows are prepared on the slide unit Dust protection cover over the exposed part of the track rail.
rail to prevent foreign substances from entering into the track ing surface side. As there are no mounting holes on the track and track rail ends.
rail. rail upper surface, adherence with the seal is superior and
better dust protection effect is achieved.
Ⅰ−43 Ⅰ−44
Features of Special Environment Linear Way and Linear Roller Way ⑦
Special specification for special environment
Lubrication Others
With C-Lube plate /Q Low Dust-Generation Grease for Stainless steel end plate /BS Special environment seal /RE
Lubrication parts to substantially reduce the need for lubrica-
Clean Environment CGL /YCL End plate is changed to stainless steel. The end and under seals are replaced with end seals for
tion management, i.e. grease job. For this grease, mixed soap is used as thickener and synthetic oil special environment that can be used at high temperatures.
and low pour point mineral oil are mixed with base oil, so it has excel- When it is used in high temperature environment, stainless
lent low dust generating performance, rolling resistance, lubrication, steel end plate (/BS) and high temperature grease should
and rust prevention property. be combined.
Ⅰ−45 Ⅰ−46