18t 轴重 1067mm 轨距煤炭漏斗车维保说明

Maintenance Instructions for 18t Axle Load

1067mm Gauge Coal Hopper Wagon

中车太原机车车辆有限公司

CRRC Taiyuan Co., Ltd.

2020 年 6 月
June 2020
 18t 轴重 1067mm 轨距煤炭漏斗车维保说明

Maintenance Instructions for 18t Axle Load

1067mm Gauge Coal Hopper Wagon

1、质量保证期内的维保服务
Maintenance service during warranty period
在正常使用维护情况下，在质量保证期内，我公司将提供免费
的维保服务，凡车辆发生故障我公司将及时无偿维修。
Under the condition of normal use and maintenance, our company
will provide free maintenance service during the warranty period. In
case of wagon failure, our company will timely repair free of charge.
1.1 售后服务方案
After sales service plan
我公司售后服务部现有专职售后服务人员29名，所有人员都是
通过公司公开招聘选拔具有专业知识、组织能力及服务意识强的业
务骨干。各有关部室、车间根据相关职责设置了相应的售后服务小
组。公司采取定期对售后服务人员的业务技术及服务意识进行岗位
培训，保证公司售后服务人员的工作质量。同时，公司拥有总数600
余名具有良好业务素质的设计和工艺技术队伍，可以根据用户的需
要在技术培训、故障处理等售后服务工作中提供强大的技术支持。
After Sales Service Department of our company now has 29
full-time after sales service personnel, all of whom are business
backbones with professional knowledge, organizational ability and
strong service awareness through open recruitment. Relevant
departments and workshops have set up corresponding after sales
service teams according to relevant responsibilities. The company
-1-
adopts regular on-the-job training on the business technology and
service awareness to after sales service personnel to ensure the work
quality. At the same time, the company has more than 600 design and
process technology teams with good professional quality, which can
provide strong technical support in technical training, troubleshooting
and other after sales service work according to the needs of users.
我公司将结合本项目中的产品结构、性能特点，以及产品在运
用过程中的实际情况，认真、及时、有效地做好专项技术服务工作，
以确保产品运用安全、可靠，避免因产品质量问题给用户造成损失。
我公司将严格按照所签订的合同以及相关协议和技术条件的要求，
切实履行好售后服务的各项工作：
Our company will carefully, timely and effectively perform
special technical services in combination with the product structure and
performance characteristics of the project, as well as the actual
situation of the product in the application process, so as to ensure the
safety and reliability of the product application and avoid the loss to
users due to the product quality problems. Our company will perform
all work of after sales service in strict accordance with the signed
contract, relevant agreements and technical conditions:
在质量保证期内，我公司将免费提供安装、调试、试运转期内
的技术服务：在车辆安装、调试、试运转期内，我公司将派遣必要
数量的有资格、有经验、有技术、健康、能胜任工作的技术人员到
用户现场从事技术服务工作，在正确安装维修、故障排除及操作使
用等方面为用户提供技术上的帮助和支持，以保证车辆能顺利投入
使用。
(1) During the warranty period, our company will provide free

-2-
technical services of installation, commissioning and test run，during
the period of installation, commissioning and test run, our company
will send necessary number of qualified, experienced, technical,
healthy and competent technical personnel to the user's site to engage
in technical services, and conduct correct installation, maintenance,
troubleshooting and operation in order to provide technical help and
support for users to ensure that the wagon can be put into use
successfully.
（2）严格按照合同的要求，认真做好所承担的各项服务工作，
并结合产品的运用特点和技术要求，制定专项服务计划。随时保持
与用户的联系与沟通，收集质量反馈信息，根据用户的要求及现场
情况，制定完善的售后服务方案，开展及时、有效的售后服务。
(2) In strict accordance with the requirements of the contract,
undertaken all services conscientiously, and formulate a special service
plan in combination with the application characteristics and technical
requirements of the products. Keep contact and communication with
users at any time, collect quality feedback information, formulate
perfect after sales service plan and carry out timely and effective after
sales service according to users' requirements and site conditions.
我公司将配备充足的备品备件，从产品交货开始，在质保期限
内，因我公司的责任而发生的质量故障，我公司将向用户无偿提供
质量“三包”或赔偿等售后服务，并按有关规定相应延长或重新计算
质量保证期。对用户在使用、维护过程中发生的不属我公司责任的
质量故障，我公司将向用户及时提供合理的有偿售后服务，尽最大
努力协助用户予以修复或解决。
(3) Our company will provide sufficient spare parts ， from the

-3-
delivery of the product, in the warranty period, the quality failure
caused by our company, we will provide the users with free after sales
services such as "Three Guarantees" or compensation, and extend or
recalculate the warranty period according to the relevant provisions.
Our company will provide reasonable paid after sales service to users
in time for quality faults that do not caused by our company in the
process of use and maintenance, and try our best to assist users to
repair or solve them.
(4) 我公司售后服务人员将把每天完成的售后服务工作，以工
作日志的形式形成记录。同时，根据用户的需要，提供必要的设备
运行及使用维修的监督和指导（含随车指导）。
(4) After sales service personnel of our company will record the
after sales service work completed every day in the form of work log.
At the same time, according to the needs of users, provide necessary
supervision and guidance for equipment operation, use and
maintenance (including guidance with wagon).
(5)我公司派驻现场人员将遵守当地的法律、法规，尊重当地的
风俗习惯，并遵守用户的相关管理规定，服从用户统一领导和管理。
(5) On-site personnel of our company will abide by local laws and
regulations, respect local customs and habits, abide by the relevant
management regulations of users, and obey the unified leadership and
management of users.
1.2 技术培训
Technical training
我公司将对从事运用和检修的人员进行培训，以保证设备正常
运行及维护，并达到预期性能。我公司将确保从事运用和检修的人
-4-
员接受不同岗位的全面培训，以便使其能够理解并精通合同设备的
操作、运行、检查、修理和维护。
Our company will train the personnel engaged in operation and
maintenance to ensure the normal operation and maintenance of the
equipment and achieve the expected performance. Our company will
ensure that the personnel engaged in operation and maintenance
receive comprehensive training in different positions, so that they can
understand and master the operation, run, inspection, repair and
maintenance of the contract equipment.
2、质量保证期
Warranty period
质量保证期自交付给用户之日起计算。
The warranty period shall be calculated from the date of delivery
to the user.
2.1 在正常使用条件下，整车质量保证期为12个月。
Under normal use condition, the warranty period of the whole
wagon is 12 months.
2.2 在正常使用条件下，8年内保证：
Under normal use condition, guarantee within 8 years:
2.2.1 车体和底门承载结构无裂损。
The bearing structure of car body and bottom door shall be free of
crack.
2.2.2 摇枕、侧架、斜楔体、上心盘、下心盘、承载鞍、车钩钩体
无裂损且磨耗不超限，其中铸件铸造缺陷不超限。
Bolster, side frame, wedge body, upper center plate, lower center
-5-
plate, adapter and coupler body shall be free of crack and abrasion shall
not exceed the limit, and casting defects shall not exceed the limit.
2.2.3 车轴、车轮、组合式制动梁、E14-1B型制动缸体及前盖无裂
损，弹簧无折断。
The axle, wheel, combined brake beam, E14-1B brake cylinder
and front cover shall be free from crack and spring shall be free from
fracture.
2.2.4 MUD分配阀、RGC-1A型传感阀阀体及折角塞门、组合式集
尘器体无裂损，铸造缺陷不超限；手制动机作用良好、无裂损；
ZT1-600型双向闸瓦间隙调整器作用正常、不失效。
The body of MUD distribution valve, RGC-1A sensor valve, angle
cock and combined dust collector shall be free of crack and casting
defects shall not exceed the limit; the hand brake shall be in good
condition without crack; ZT1-600 bidirectional brake shoe clearance
adjuster shall be in normal condition without failure.
2.2.5 立柱磨耗板、滑槽磨耗板、奥-贝球铁衬套无裂损、磨耗不
超限。
The column wear plate, chute wear plate and ADI bushing shall be
free of crack and abrasion shall not exceed the limit.
2.2.6 传动轴、连杆、轴承座、开关门臂等传动部件无裂损。
Transmission axle, connecting rod, bearing seat, switch arm and
other transmission parts shall be free of crack.
2.3 在正常使用条件下，车辆运行6年内保证：
Under normal use condition, the wagon shall be guaranteed within
6 years of operation:
弹性旁承体不失效；心盘磨耗盘、斜楔主摩擦板磨耗不超限；

-6-
编织制动软管总成无裂损、不脱层；钩舌无裂损。
The elastic side bearing body shall not fail; the abrasion of the
center plate wear plate and the main friction plate of the wedge shall
not exceed the limit; the weave brake hose assembly shall be free of
crack and delamination; and coupler tongue shall be free of crack.
2.4 在正常使用条件下，车辆运行2年内保证：
Under normal use condition, the wagon shall be guaranteed within
2 years of operation:
旁承磨耗板、滑块磨耗套无裂损、磨耗不超限。
Side bearing wear plate and sliding block wear sleeve shall be free
of crack and abrasion shall not exceed the limit.
2.5 轮对：6年，轴承：4年。
Wheel set: 6 years, bearing: 4 years.
2.6 在正常使用条件下，缓冲器质量保证期为6年或120万公里。在
质量保证期内缓冲器箱体、弹簧座和锻件无裂损，弹簧无折断。
Under normal use condition, the buffer warranty period is 6 years
or 1.2 million km. During the warranty period, the buffer box, spring
seat and forging shall be free of crack and spring shall not be broken.
2.7 在正常使用条件下，锻造钩尾框质量保证期为25年；在质量
保证期内因制造质量引起的裂断由制造企业负责。
Under normal use condition, the warranty period of forged coupler
yoke is 25 years; the manufacturer shall be responsible for the fracture
caused by manufacturing quality within the warranty period.
3、质量保证期内配件供应
Supply of accessories during warranty period
为保证车辆在质量保证期内正常使用和运营，我公司将提供完

-7-
备的质保配件。
In order to ensure the normal use and operation of wagons within
the warranty period, our company will provide complete warranty
accessories.
对于属于质保范畴的配件，我公司将免费提供给用户使用。
For the accessories that belong to the scope of quality warranty,
our company will provide them to users for free.
对于实际产生配件需求而“质量保证期内配件及维保清单”没
有列出的配件，我公司将以优惠的市场价格供应。
For the accessories that are actually needed but not listed in the
"parts and maintenance list within the warranty period", our company
will supply them at a preferential market price.
4、维保模式和维保内容
Maintenance mode and content
4.1 在满足货车可靠运行状态下，最经济地实施货车的日常维护保
养、计划预防性维修。2 年实施一次小修，8 年实施一次大修。
Under the condition of reliable operation of wagon, daily
maintenance and planned preventive maintenance of wagon shall be
carried out most economically. Once repair shall be carried out every 2
years and once overhaul shall be carried out every 8 years.
4.2 由用户投入必要的维修厂房、设施、工装设备并负责货车的定
期维修、配件的定期更换、故障备件的更换。
The user shall input necessary repair workshop, facilities and
tooling equipment, and be responsible for the regular maintenance of
wagon, the regular replacement of accessories and the replacement of
faulty spare parts.

-8-
4.3 由用户自行配备相应的管理、技术、维修等人员对货车进行保
养、维修，并订购和储存各种维修材料、配件及工具。
The user shall provide corresponding management, technical and
repair personnel to maintain and repair the wagon, and order and store
various maintenance materials, accessories and tools.
4.4 由用户负责定检到（过）期车、技术状态不良车（含沿途发生
故障的铁路货车）及事故车的扣送工作。按照检修计划合理安排货
车回送维修基地，当运用货车发生故障时需要扣修时，由用户将该
货车交付到附近的维修车间进行维修服务。
The user shall be responsible for the detainment and delivery of
the regular inspection expire (overdue) wagons, the wagons with poor
technical status (including the wagons with faults along the route) and
the accident wagons. According to the maintenance plan, reasonably
arrange the wagons to be sent back to the maintenance base. When the
wagons needs to be detained for repair in case of failure, the user will
deliver the wagons to the nearby repair workshop for repair service.
4.5 由我公司提供维保期内所有的技术咨询，包括厂房建设意见、
工装设备的配备以及相关检测、试验装备建设等。
Our company shall provide all technical consultation during the
maintenance period, including workshop construction opinions, tooling
equipment, relevant testing and test equipment construction, etc.
4.6 由我公司提供车辆检修方案和有关技术培训。
Our company shall provide wagon maintenance plan and relevant
technical training.
4.7 我公司将受邀参加相关的铁路交通事故的调查和事故救援，协
助事故救援。

-9-
 Our company will be invited to participate in relevant railway
traffic accident investigation and accident rescue, and assist in accident
rescue.
4.8 我公司负责质量保证期内的维保工作和配件的发运和管理。
Our company is responsible for the maintenance during the
warranty period and the shipment and management of accessories.
5、维保工作遵循的技术规程
Technical regulations for maintenance
充分考虑现场运用条件和检修条件，在保证铁路货车的运行安
全性、可靠性和完好率的前提下，其运用和维修工作将遵循以下技
术标准：
Taking full account of the site operation and maintenance
conditions, on the premise of ensuring the operation safety, reliability
and intact rate of railway wagons, the operation and maintenance work
will adhere to the following technical standards:
5.1 维保工作按我公司提供的使用维修手册以及维修图纸执行。当
保养和维修手册更新时，按最新版本执行。
The maintenance work shall be carried out according to the use
and maintenance manual and maintenance drawings provided by our
company. When the maintenance manual is updated, follow the latest
version.
5.2 车钩缓冲装置按照《13B 型车钩缓冲装置使用维护手册》执行。
The coupler and draft gear device shall be in accordance with
operation and maintenance manual of Type 13B Coupler and Type
MT-2 Draft Gear.
5.3 转向架按照《1067mm 轨距转向架使用维护手册》执行。

- 10 -
 The bogie shall be in accordance with operation and maintenance
manual of 1067mm Gauge bogie .
5.4 制动装置按照《制动装置使用维护手册》执行。
The brake device shall be in accordance with operation and
maintenance manual of Brake Device.
5.5 车体和底门开闭机构按照《18t 轴重 1067mm 轨距煤炭漏斗车
使用维护手册》执行。
The car body and opening and closing mechanism of bottom door
shall be in accordance with operation and maintenance manual of 18t
Axle Load 1067mm Gauge Coal Hopper Wagon.
6、临修、2 年期小修和 8 年期大修范围
Scope of temporary repair, 2 years repair and 8 years overhaul

6.1 临修
Temporary repair
在列检作业场发现铁路货车故障，应积极组织在列车队中进行
处理；对影响行车安全且在列车队中无法施修的铁路货车故障，或
处理故障超过列车技检时间影响车站解体作业或正点发车时，应摘
车送临修作业场进行修理。临修是对铁路货车偶发故障进行处理，
要全面满足适时快速处理故障的需要。
In case of any railway wagon fault found in train inspection site, it
shall be actively organized to deal with it in the train team; in case of
any railway wagon fault that affects the driving safety and cannot be
repaired in the train team, or the repair time of the fault exceeds the
technical inspection time of the train and affects the disassembly
operation at the station or departure not on time, it shall be taken off
and sent to the temporary repair site for repair. Temporary repair is to
- 11 -
deal with the occasional faults of railway wagon, which should fully
meet the needs of timely and fast troubleshooting.
铁路货车配件磨耗、腐蚀、弯曲、变形、裂损、折断、破损、
丢失、作用不良或位置不正等时，可采取紧固、恢复、调整、更换、
补装、扣修等处理方式；经处理后的铁路货车配件须安装齐全、位
置正确、作用良好。铁路货车故障处理后，还须对相关铁路货车配
件的技术状态进行检查或试验。
When the railway wagon accessories are worn, corroded, bent,
deformed, cracked, broken, damaged, lost, with poor function or
incorrect position, the methods of fastening, recovery, adjustment,
replacement, repair, deduction and repair can be adopted; after
treatment, the accessories must be installed completely, with correct
position and good function. After the failure treatment of railway
wagon, the technical status of relevant railway wagon accessories shall
be inspected or tested.
6.2 2 年期小修
2 years repair
维护货车的基本性能，保持在下次相应修程之前各部状态、性
能良好；延长车辆及零部件的使用寿命，提高车辆使用效率。
Maintain the basic performance of wagon, keep all parts in good
condition and performance before next corresponding repair; extend
the service life of wagon and parts, and improve the service efficiency
of wagon.
2年期小修采用“检修分开，检测为主，换件修理，集中加修”
的检修模式，对固定编组配属的铁路货车实行“成组、成列检修”的
模式。按规定调整各部技术状态，保持在下次相应修程之前性能良

- 12 -
好,减少临修，确保安全可靠。
2 years repair adopts the mode of "separate examine and repair,
inspection oriented, replacement repair and centralized repair", and the
mode of "group and train repair" is applied to the fixed marshalling
allocated railway wagon. Adjust the technical status of each part
according to the regulations, keep all parts in good performance before
next corresponding repair, reduce temporary repair, and ensure safety
and reliability.
2年期小修按照原结构检修的原则，不改变原设计的结构、配
件型号、材质、颜色和标记及其位置尺寸。
2 years repair shall follow the principle of original structure repair,
and shall not change the structure, accessory model, material, color,
mark and position size of the original design.
对转向架、车钩缓冲装置、制动装置的主要零部件进行分解检
修。分解的零部件检查、检测前应进行外部清理，清除表面污垢。
需原车原位原方向组装的零部件分解时应明确标识。
Disassemble and repair the main parts of bogie, coupler and draft
gear device and brake device. Before inspection and detection of
disassembled parts, external cleaning shall be carried out to remove
surface dirt. The parts that need to be assembled in the original position
and direction of the original wagon shall be clearly identified when
disassembling.
详细检查各零部件的技术状态，对重要零部件进行探伤。裂纹、
焊缝开裂、磨耗、腐蚀、弯曲、变形等须严格按段修规程的规定检
修；松动、丢失、折损等不良情况，车体各配件裂损、腐蚀、变质、
变形、松动、焊缝开裂时修理或更换，丢失时补装。随零部件加热

- 13 -
调修或热处理的衬套须更换。检修后各零部件组装位置须正确，作
用良好。
Check the technical status of all parts in detail, and carry out flaw
detection for important parts. Cracks, weld cracks, abrasion, corrosion,
bending, deformation, etc. shall be repaired in strict accordance with
the provisions of the depot repair procedures; loose, lost, broken and
other bad conditions, repair or replace the parts of car body in case of
crack, corrosion, deterioration, deformation, looseness, weld cracking,
and replenishment in case of loss. The bushing to be heating repaired
or heat treated with the parts shall be replaced. After repaired, the
assembly position of all parts shall be correct and work well.
6.3 8 年期大修
8 years overhaul
恢复货车的技术性能，保持在下次相应修程之前各部状态、性
能良好；延长车辆及零部件的使用寿命；减少临修，提高车辆使用
效率。
Recover the technical performance of wagon, keep all parts in
good condition and performance before next corresponding repair;
extend the service life of wagons and parts; reduce temporary repair,
and improve the efficiency of wagon.
8年期大修按照原结构检修的原则，不改变原设计的结构、配
件型号、材质、颜色和标记及其位置尺寸。
8 years overhaul shall follow the principle of original structure
repair, and shall not change the structure, accessory model, material,
color, mark and position size of the original design.
对车体、转向架、车钩缓冲装置、制动装置的零部件进行分解

- 14 -
检查（各铆焊结构状态良好时可不分解）和检修。分解的零部件检
查、检测前应进行外部清理，清除表面污垢；经除锈清理的零部件，
表面清洁度须达到有关规定；对不易抛(喷)丸除锈的部位或局部仍
达不到标准者，须进行手工除锈。
Disassemble inspect and repair the parts of car body, bogie,
coupler and draft gear device and brake device (each rivet welding
structure can not be disassembled if in good condition). Before
inspection and detection of disassembled parts, external cleaning shall
be carried out to remove surface dirt. The surface cleanliness of the
parts cleaned by rust removal shall meet the relevant requirements; the
parts that are not easy to be shot blasting derusted or parts still fail to
meet the standard shall be derusted manually.
对大修货车按规定进行检查和测量，对重要零部件进行探伤。
按规定详细检查各零部件的技术状态。裂纹、焊缝开裂、磨耗、腐
蚀、弯曲、变形、老化等按规定检修；松动、丢失、折损等不良情
况，进行施修或按原结构补装或更换。随零部件加热调修或热处理
的衬套须更换。检修后各零部件组装位置须正确，作用良好。
Inspect and measure the overhaul wagon according to the
regulations, and carry out flaw detection for important parts. Check the
technical status of all parts in detail as required. Cracks, weld cracks,
abrasion, corrosion, bending, deformation, aging, etc. shall be repaired
as required; loose, lost, damaged and other bad conditions shall be
repaired or replaced as per the original structure. The bushing to be
heating repaired or heat treated with the parts shall be replaced. After
repaired, the assembly position of all parts shall be correct and work
well.

- 15 -
 附表 1 易损易耗清单 Attached list 1: Quick-wear parts list
数量（个/辆）
序号 代号 名称 材质
QTY.（Pieces
ITEM DRAWING NO. DESCRIPTION MATERIAL
per vehicle）
车体部分 Car body

1 TYH275-01-02-100.1 磨耗板 Wear plate 27SiMn 4

2 QCH185-01-08-002 调整垫板 Adjust plate Q235A ４

3 QCH175-01-02-002 磨耗板 Wearing plate 45 4

钢管 21×2×106
4 GB/T8162-2008 Q235A 5
Steel pipe 21×2×106
5 TYH275-08-01-201 触头滚轮 Contact rollers 45 8

6 衬套 Bush 25×35×20-AC 16
7 衬套 Bush 30×40×35-BD 奥-贝球铁 8
Q/CR136-2014
8 衬套 Bush 25×35×16-AC ADI 32

9 衬套 Bush 25×35×16-AC 32

弹簧 YB 8×38×110
10 GB/T2089-2009 65Mn 16
Spring YB 8×38×110
缓冲座板 天然橡胶
11 TYH275-08-03-111 16
Buffer plate Crude rubber

制动装置 Brake device

12 衬套 Bush 36×46×25-BD 2
奥-贝球铁
13 Q/CR 136-2014 衬套 Bush 28×38×25-BD 9
ADI
14 衬套 Bush 40×50×25-BD 1

车钩缓冲装置 Coupler and draft gear device

货车用钩体磨耗板 82×280
15 HT301-00-91 Q215A.F 2
Coupler body wearplate
磨耗板 170×170×4
16 TYH275-84-02-000.2 Q215A.F 2
Wearplate 170×170×4

转向架 Bogie
心盘磨耗盘
17 TYZ39-00-02 尼龙 Nylon 2
Center plate wear plate
18 TYZ39-00-03 外圆弹簧 Outer spring 60Si2CrVAT 10

19 TYZ39-00-04 内圆弹簧 Inner spring 60Si2CrVAT 10

- 16 -
 减振外圆弹簧
20 TYZ39-30-02 60Si2CrVAT 4
Vibration reduction outer Spring

减振内圆弹簧
21 TYZ39-30-01 60Si2CrVAT 4
Vibration reduction inner spring
22 TYZ39-20-02 磨耗板 Wear plate 45 8
左滑槽磨耗板
23 QCZ85-20A-02 T10 4
Left chute wear plate
右滑槽磨耗板
24 QCZ85-20A-03 T10 4
Right chute wear plate
25 TYZ39-30-03 斜楔 Wedge ADI 8
斜面磨耗板
26 TYZ39-40-02 06Cr19Ni10 8
Incline wear plate
27 TYZ39-50-01 闸瓦 Brake-shoe 8
弹性旁承体组成
28 SKTD09-01-00 4
Elastic side bearing assy.
旁承磨耗板
29 SKTD09-01-01A 尼龙 Nylon 4
Bearing wear plate
折头螺栓
30 QCZ85A-20-02 20MnTiB 16
Break off head bolt
31 QCZ85-42-03 滚套 Roll sleeve 尼龙 Nylon 2

32 QCZ85-42-01 销轴 Axis pin Q235A 2

33 衬套 Bush 28×38×25-BD 12
34 Q/CR 136-2014 衬套 Bush 22×32×25-BD ADI 2

35 衬套 Bush 28×38×18-BD 8

- 17 -
 附表2 2年小修建议采购清单 Attached list 2: Recommended purchase list of 2-year repair
数量（个/辆）
序号 代号 名称 材质
QTY.（Pieces
ITEM DRAWING NO. DESCRIPTION MATERIAL
per vehicle）
车体部分 Car body

1 TYH156-02-02-003 扶手 Handrail φ20-Q235A 1

前从板座
2 QCH235-01-03-001 TB/T2942-C 2
Front draft stop
中间垫板
3 QC32016-65 Q215A.F 4
Intermediate tie plate
4 TYH275-01-02-100. 磨耗板 Wear plate 27SiMn 4
1
5 TYH275-01-10-001 上旁承 Body side bearing ZG230-450 2
6 QCH185-01-08-002 调整垫板 Adjust plate Q235A 2
7 QCH175-01-02-002 磨耗板 Wearing plate 45 2
8 TYH232-01-08-100 脚蹬组成 Step 2
9 QZH2-01-01-001 牵引钩 Hauling hook Q345D 2
10 ECH110-01-00-012 冲击座 Striker ZG230-450 1
托滚吊组成(1)
11 TYH275-02-04-000 2
Roller hook assembly(1)
长连杆组成
12 TYH275-08-02-000 4
Long link assembly
短连杆组成
13 TYH275-08-04-000 4
Short link assembly
下部轴承组成
14 TYH119-08-03-000 4
Lower bearing assembly
缓冲座板 天然橡胶
15 TYH275-08-03-111 16
Buffer plate Crude rubber
触头滚轮
16 TYH275-08-01-201 45 8
Contact rollers
17 衬套 Bush 25×35×20-AC 8
18 衬套 Bush 30×40×35-BD 奥-贝球铁 8
Q/CR 136-2014
19 衬套 Bush 25×35×16-AC ADI 32
20 衬套 Bush 25×35×16-AC 32
专用拉铆钉 LMY-T22-24G
21 12
Special rivets LMY-T22-24-G
专用拉铆钉套环LMTP-T22-G
22 12
Special rivets thimble LMTP-T22-G
23 GB/T 863.2-86 铆钉 16×45 LMTP-T22-G
Rivet 16×45 BL2 10

- 18 -
24 GB 863.2-1986 铆钉 20×58 Rivet 20×58 BL2 6
光圆销 28×70×62
25 Q/CR 71-2014 45 8
Bare round pin 28×70×62
半光圆销 30×80×70
26 Q/CR 72-2014 45 8
Half round pin 30×80×70
半光圆销 25×80×70
27 Q/CR 72-2014 45 16
Half round pin25×80×70
弹簧 YB 8×38×110
28 GB/T 2089-2009 65Mn 16
Spring YB 8×38×110
螺栓 M12×25
29 GB/T 5781-2016 4.8 8
Bolt M12×25
螺栓 M16×55
30 GB/T 5780-2016 4.8 32
Bolt M16×55
螺栓 M16×60
31 GB/T 5780-2016 4.8 16
Bolt M16×60
螺栓 M20.×60
32 GB/T 11-2013 4.8 4
Bolt M20×60
33 GB/T 41-2016 螺母 M16 Nut M16 5 48
34 GB/T 41-2016 螺母 M20 Nut M20 5 4
35 GB/T 6172.1-2016 螺母 M20 Nut M20 5 8
36 GB/T 93-1987 垫圈 16 Washer 16 65Mn 48
37 GB/T 93-1987 垫圈 20 Washer 20 65Mn 4
38 Q/CR 74-2014 垫圈 25 Washer 25 Q235A 16
39 Q/CR 74-2014 垫圈 30 Washer 30 Q235A 8
40 Q/CR 74-2014 垫圈 28 Washer 28 Q235A 8
41 GB/T 91-2000 开口销 6.3×50 Cotter6.3×50 Q215A 16

制动装置 Brake device

42 衬套 Bush 36×46×25-BD 2
奥-贝球铁
43 Q/CR 136-2014 衬套 Bush 28×38×25-BD 9
ADI
44 衬套 Bush 40×50×25-BD 1
UIC 软管连接器
45 MSP290-00-00 2
UIC Pneumatic half couplings
半光圆销 20×60×54
46 Q/CR 72-2014 45 4
Half-finished round pin 20×60×54
半光圆销 28×75×67
47 Q/CR 72-2014 45 8
Half-finished round pin 28×75×67

- 19 -
 半光圆销 28×130×116
48 Q/CR 72-2014 Half-finished round pin 45 1
28×130×116
半光圆销 36×80×67
49 Q/CR 72-2014 45 2
Half-finished round pin 36×80×67
半光圆销 40×80×70
50 Q/CR 72-2014 45 1
Half-finished round pin 40×80×70
51 GB/T 5780-2016 螺栓 M12×35 Bolt M12×35 4.8 4
52 GB/T 5780-2016 螺栓 M16×35 Bolt M16×35 4.8 4
53 GB/T 5780-2016 螺栓 M16×40 Bolt M16×40 4.8 2
54 GB/T 5780-2016 螺栓 M16×55 Bolt M16×55 4.8 2
55 GB/T 5780-2016 螺栓 M20×60 Bolt M20×60 4.8 4
56 GB/T 5780-2016 螺栓 M24×55 Bolt M24×55 4.8 4
57 GB/T 41-2016 螺母 M12 Nut M12 5 4
58 GB/T 41-2016 螺母 M20 Nut M20 5 4
59 GB/T 41-2016 螺母 M24 Nut M24 5 4
60 GB/T 41-2016 螺母 M16 Nut M16 5 6
61 Q/CR 74-2014 垫圈 20 Washer 20 Q215A 3
62 Q/CR 74-2014 垫圈 28 Washer 28 Q215A 9
63 Q/CR 74-2014 垫圈 36 Washer 36 Q215A 2
64 Q/CR 74-2014 垫圈 40 Washer 40 Q215A 1
65 Q/CR 74-2014 垫圈 12 Washer 12 65Mn 1
66 GB/T 93-1987 垫圈 16 Washer 16 65Mn 4
67 GB/T 93-1987 垫圈 20 Washer 20 65Mn 6
68 GB/T 93-1987 垫圈 24 Washer 24 65Mn 4
69 GB/T 93-1987 销 6.3×50 Pin 6.3×50 Q215A 4
70 GB/T 91-2000 销 5×45 Pin 5×45 Q215A 11
71 GB/T 91-2000 销 8×80 Pin 8×80 Q215A 4
72 GB/T 91-2000 螺栓 M12×35 Bolt M12×35 4.8 5
不锈钢法兰接头(I) DN32
73 QCP461B-00-00 4
Stainless steel flange(I) DN32
不锈钢法兰(II) DN32
74 QCP462B-00-00 2
Stainless steel flange(II) DN32
不锈钢法兰接头(III) DN15
75 QCP463B-00-00 4
Stainless steel flange(III) DN15
不锈钢法兰(IV) DN15
76 QCP464B-00-00 4
Stainless steel flange(IV) DN15

- 20 -
 支管三通（DN15）
77 QCP499-00-10 1
Branch pipe tee joint (DN15)
吊卡 DN32
78 QCH376-80-04-001 Q235A 9
Brake pipe anchor DN32
吊卡 DN15
79 QCH376-80-04-001 Q235A 9
Brake pipe anchor DN15

车钩缓冲装置 Coupler and draft gear device

货车用钩体磨耗板 82×280
80 HT301-00-91 Q215A.F 2
Coupler body wearplate
TYH275-84-02-000. 磨耗板 170×170×4
81 Q215A.F 2
2 Wearplate 170×170×4
车钩提杆座
82 Q/QC32-210-88 ZG230-450 1
Uncoupling Lever bracket
钩尾销螺栓组装（13B 型锻造钩
83 M000000491816 尾框 3 孔） 1
Yoke Key bolt Assy'
84 GB/T 5780-2016 螺栓 M16×50 Bolt M16×50 4.8 4
85 GB/T 31.1-2013 螺栓 M22×80 Bolt M22×80 10.9 12
86 Q/QC 56-113-2003 托梁螺栓 Carrier bolt 10.9 4
87 GB/T 41-2016 螺母 M16 Nut M16 5 4
BY-B 型防松螺母 M22
88 10 16
BY-B locknut M22
89 GB/T 93-1987 弹簧垫圈 16 Spring Washer16 65Mn 4
90 GB/T 7244-1987 垫圈 22 Washer22 65Mn 16
91 GB/T 91-2000 开口销 4×36 Cotter4×36 Q215A 16

转向架 Bogie

心盘磨耗盘
92 TYZ39-00-02 尼龙 Nylon 2
Center plate wear plate
93 TYZ39-00-03 外圆弹簧 Outer spring 60Si2CrVAT 10
94 TYZ39-00-04 内圆弹簧 Inner spring 60Si2CrVAT 10
减振外圆弹簧
95 TYZ39-30-02 60Si2CrVAT 4
Vibration reduction outer spring
减振内圆弹簧
96 TYZ39-30-01 60Si2CrVAT 4
Vibration reduction inner spring
97 TYZ39-20-02 磨耗板 Wear plate 45 8
98 QCZ85A-20-02 折头螺栓 Break off head bolt 20MnTiB 16
99 GB/T889.1 螺母 M20 Nut M20 10 16
100 GB/T97.1 垫圈 20 Washer20 140HV 16

- 21 -
 左滑槽磨耗板
101 QCZ85-20A-02 T10 4
Left chute wear plate
右滑槽磨耗板
102 QCZ85-20A-03 T10 4
Right chute wear plate
103 TYZ39-30-03 斜楔 Wedge ADI 8
104 TYZ39-40-02 斜面磨耗板 Incline wear plate 06Cr19Ni10 8
105 TYZ39-50-01 闸瓦 Brake-shoe 8
弹性旁承体组成
106 SKTD09-01-00 4
Elastic side bearing assy.
旁承磨耗板
107 SKTD09-01-01A 尼龙 Nylon 4
Side Bearing wear plate
折头螺栓
108 QCZ85A-20-02 20MnTiB 16
Break off head bolt
109 QCZ85-42-03 滚套 Roll sleeve 尼龙 Nylon 2
110 GB/T91 销 3.2×20 Cotter3.2×20 Q215A 2
111 GB/T95 垫圈 12 Washer12 100HV 2
112 QCZ85-42-01 销轴 Axis pin Q235A 2
衬套 Bush 28×38×25-BD 12
113 Q/CR 136-2014 衬套 Bush 22×32×25-BD ADI 2
衬套 Bush 28×38×18-BD 8
114 Q/CR63-2014 闸瓦插销 Brake shoe key Q235A 8
弹性闸瓦销环
115 ECP310-00-000 65Mn 8
Elastic brake shoe pin ring
扁孔圆销 28×95×65
116 Q/CR 135-2014 45 4
Flat hole pin28×95×65
光圆销 28×85×77
117 Q/CR 71-2014 45 4
Finished round pin 28×85×77
光圆销 28×75×67
118 Q/CR 71-2014 45 4
Finished round pin 28×75×67
光圆销 22×75×69
119 Q/CR 71-2014 45 2
Finished round pin 22×75×69
扁开口销 A5×16×70
120 Q/CR 84-2014 Q215A.F 4
Flat split pin A5×16×70
121 GB/T 91-2000 销 6.3×50 Pin 6.3×50 Q215A 8
122 GB/T 91-2000 销 5×40 Pin 5×40 Q215A 2
123 GB/T31.1 螺栓 M16×80 Bolt M16×80 8.8 8
124 GB/T6170-2015 螺母 M16 Nut M16 8 8
125 GB/T93-1987 垫圈 16 Washer16 65Mn 8
126 GB/T91-2000 销 4×36 Pin 4×36 Q215A 8

- 22 -
 附表3 8年大修建议采购清单 Attached list 3:Recommended purchase list of 8-year overhaul
数量（个/辆）
序号 代号 名称 材质
QTY.（Pieces
ITEM DRAWING NO. DESCRIPTION MATERIAL
per vehicle)
车体部分 Car body

1 TYH156-02-02-003 扶手 Handrail φ20-Q235A 4

前从板座
2 QCH235-01-03-001 TB/T2942-C 4
Front draft stop
中间垫板
3 QC32016-65 Q215A.F 8
Intermediate tie plate
4 TYH275-01-02-100.1 磨耗板 Wear plate 27SiMn 8
5 TYH275-01-10-001 上旁承 Body side bearing ZG230-450 4
6 QCH185-01-08-002 调整垫板 Adjust plate Q235A 4
7 QCH175-01-02-002 磨耗板 wearing plate 45 4
8 TYH232-01-08-100 脚蹬组成 Step 4
9 QZH2-01-01-001 牵引钩 Hauling hook Q345D 4
10 ECH110-01-00-012 冲击座 Striker ZG230-450 21
托滚吊组成(1)
11 TYH275-02-03-000 4
Roller hook assembly(1)
托滚吊组成(2)
12 TYH275-02-04-000 1
Roller hook assembly(2)
长连杆组成
13 TYH275-08-02-000 8
Long link rod composition
短连杆组成
14 TYH275-08-04-000 8
Short link rod composition
下部轴承组成
15 TYH119-08-03-000 4
Composition of lower bearing
缓冲座板 天然橡胶
16 TYH275-08-03-111 16
Buffer plate Crude rubber
触头滚轮
17 TYH275-08-01-201 45 8
Contact rollers
18 衬套 Bush 25×35×20-AC 8
19 衬套 Bush 30×40×35-BD 奥-贝球铁 8
Q/CR 136-2014
20 衬套 Bush 25×35×16-AC ADI 32
21 衬套 Bush 25×35×16-AC 32
专用拉铆钉 LMY-T22-24G
22 12
Special rivets LMY-T22-24-G

- 23 -
 专用拉铆钉套环LMTP-T22-G
23 12
Special rivets thimble LMTP-T22-G
24 GB/T 863.2-86 铆钉 16×45 Rivet 16×45 BL2 10
25 GB 863.2-1986 铆钉 20×58 Rivet 20×58 BL2 6
光圆销 28×70×62
26 Q/CR 71-2014 45 8
Finished round pin 28×70×62
半光圆销 30×80×70
27 Q/CR 72-2014 45 8
Half-finished round pin
半光圆销 30×80×70
25×80×70
28 Q/CR 72-2014 Half-finished round 45 16
pin25×80×70
弹簧 YB 8×38×110
29 GB/T 2089-2009 65Mn 16
Spring YB 8×38×110
30 GB/T 5781-2016 螺栓 M12×25 Bolt M12×25 4.8 8
31 GB/T 5780-2016 螺栓 M16×55 Bolt M16×55 4.8 32
32 GB/T 5780-2016 螺栓 M16×60 Bolt M16×60 4.8 16
33 GB/T 11-2013 螺栓 M20×60 Bolt M20×60 4.8 4
34 GB/T 41-2016 螺母 M16 Nut M16 5 48
35 GB/T 41-2016 螺母 M20 Nut M20 5 4
36 GB/T 6172.1-2016 螺母 M20 Nut M20 5 8
37 GB/T 93-1987 垫圈 16 Washer 16 65Mn 48
38 GB/T 93-1987 垫圈 20 Washer 20 65Mn 4
39 Q/CR 74-2014 垫圈 25 Washer 25 Q235A 16
40 Q/CR 74-2014 垫圈 30 Washer 30 Q235A 8
41 Q/CR 74-2014 垫圈 28 Washer 28 Q235A 8
42 GB/T 91-2000 开口销 6.3×50 Cotter6.3×50 Q215A 16

制动装置 Brake device

43 衬套 Bush 36×46×25-BD 2
奥-贝球铁
44 Q/CR 136-2014 衬套 Bush 28×38×25-BD 9
ADI
45 衬套 Bush 40×50×25-BD 1
UIC 软管连接器
46 MSP290-00-00 2
UIC Pneumatic half couplings
半光圆销 20×60×54
47 Q/CR 72-2014 Half-finished round pin 45 4
20×60×54
半光圆销 28×75×67
48 Q/CR 72-2014 Half-finished round pin 45 8
28×75×67

- 24 -
 半光圆销 28×130×116
49 Q/CR 72-2014 Half -finished round pin 45 1
28×130×116
半光圆销 36×80×67
50 Q/CR 72-2014 Half -finished round pin 45 2
36×80×67
半光圆销 40×80×70
51 Q/CR 72-2014 Half-finished round pin 45 1
40×80×70
52 GB/T 5780-2016 螺栓 M12×35 Bolt M12×35 4.8 4
53 GB/T 5780-2016 螺栓 M16×35 Bolt M16×35 4.8 4
54 GB/T 5780-2016 螺栓 M16×40 Bolt M16×40 4.8 2
55 GB/T 5780-2016 螺栓 M16×55 Bolt M16×55 4.8 2
56 GB/T 5780-2016 螺栓 M20×60 Bolt M20×60 4.8 4
57 GB/T 5780-2016 螺栓 M24×55 Bolt M24×55 4.8 4
58 GB/T 41-2016 螺母 M12 Nut M12 5 4
59 GB/T 41-2016 螺母 M20 Nut M20 5 4
60 GB/T 41-2016 螺母 M24 Nut M24 5 4
61 GB/T 41-2016 螺母 M16 Nut M16 5 6
62 Q/CR 74-2014 垫圈 20 Washer 20 Q215A 3
63 Q/CR 74-2014 垫圈 28 Washer 28 Q215A 9
64 Q/CR 74-2014 垫圈 36 Washer 36 Q215A 3
65 Q/CR 74-2014 垫圈 40 Washer 40 Q215A 1
66 GB/T 93-1987 垫圈 12 Washer 12 65Mn 4
67 GB/T 93-1987 垫圈 16 Washer 16 65Mn 6
68 GB/T 93-1987 垫圈 20 Washer 20 65Mn 4
69 GB/T 93-1987 垫圈 24 Washer 24 65Mn 4
70 GB/T 91-2000 销 6.3×50 Pin 6.3×50 Q215A 11
71 GB/T 91-2000 销 5×45 Pin 5×45 Q215A 4
72 GB/T 91-2000 销 8×80 Pin 8×80 Q215A 5
不锈钢法兰接头(I) DN32
73 QCP461B-00-00 4
Stainless steel flange(I) DN32
不锈钢法兰(II) DN32
74 QCP462B-00-00 2
Stainless steel flange(II) DN32
不锈钢法兰接头(III) DN15
75 QCP463B-00-00 4
Stainless steel flange(III)
不锈钢法兰(IV)DN15 DN15
76 QCP464B-00-00 4
Stainless steel flange(IV) DN15

- 25 -
 支管三通（DN15）
77 QCP499-00-10 1
Branch pipe tee joint (DN15)
吊卡 DN32
78 QCH376-80-04-001 Q235A 9
Brake pipe anchor DN32
吊卡 DN15
79 QCH376-80-04-001 Q235A 9
Brake pipe anchor DN15

车钩缓冲装置 Coupler and draft gear device

80 QCP818F-00-01 13B 型钩舌 13B type knuckle TB/T2942-E 2

MT-2 缓冲器
81 QCP835-00-000 2
Type MT-2 Draft gear
82 TB/T36-1999 从板 319 Follower 319 Q275 2

83 ECH110-84-00-001 车钩托梁 Coupler carrier 2

钩体磨耗板 82×280
84 HT301-00-91 Coupler body Q215A.F 2
wearplate82×280
磨耗板 170×170×4
85 TYH275-84-02-000.2 Q215A.F 2
Wearplate 170×170×4

车钩提杆座
86 Q/QC32-210-88 ZG230-450 1
Uncoupling Lever bracket

钩尾销螺栓组装（13B 型锻造
钩尾框）
87 M000000491816 1
Yoke Key bolt Assy'(13B
forged yoke)
88 GB/T 5780-2016 螺栓 M16×50 Bolt M16×50 4.8 4
89 GB/T 31.1-2013 螺栓 M22×80 Bolt M22×80 10.9 12
90 Q/QC 56-113-2003 托梁螺栓 Carrier bolt 10.9 4
91 GB/T 41-2016 螺母 M16 Nut M16 5 4
BY-B 型防松螺母 M22
92 10 16
Nut M22
93 GB/T 93-1987 弹簧垫圈 16 Washer16 65Mn 4
94 GB/T 7244-1987 垫圈 22 Washer22 65Mn 16
95 GB/T 91-2000 开口销 4×36 Cotter4×36 Q215A 16

转向架 Bogie
心盘磨耗盘
96 TYZ39-00-02 尼龙 Nylon 2
Center plate wear plate
滚动轴承装置
97 TYZ39-60-00 8
Rolling bearing Assy'
98 TYZ39-00-01 承载鞍 Adapter ZG230-450 8

- 26 -
99 QCZ40-00-02 挡键 Stop key Q235A 8
100 TYZ39-00-03 外圆弹簧 Outer spring 60Si2CrVAT 10
101 TYZ39-00-04 内圆弹簧 Inner spring 60Si2CrVAT 10
减振外圆弹簧
102 TYZ39-30-02 60Si2CrVAT 4
Vibration reduction outer spring
减振内圆弹簧
103 TYZ39-30-01 60Si2CrVAT 4
Vibration reduction inner spring
104 TYZ39-20-02 磨耗板 Wear plate 45 8
折头螺栓
105 QCZ85A-20-02 20MnTiB 16
Break off head bolt
106 GB/T889.1 螺母 M20 Nut M20 10 16
107 GB/T97.1 垫圈 20 Washer20 140HV 16
左滑槽磨耗板
108 QCZ85-20A-02 T10 4
Left chute wear plate
右滑槽磨耗板
109 QCZ85-20A-03 T10 4
Right chute wear plate
110 贝氏体球墨铸铁
TYZ39-30-03 斜楔 Wedge 8
ADI
斜面磨耗板
111 TYZ39-40-02 06Cr19Ni10 8
Incline wear plate
112 TYZ39-50-01 闸瓦 Brake-shoe 8
弹性旁承体组成
113 SKTD09-01-00 4
Elastic side bearing assy.
旁承磨耗板
114 SKTD09-01-01A 尼龙 Nylon 4
Bearing wear plate
折头螺栓
115 QCZ85A-20-02 20MnTiB 16
Break off head bolt
116 QCZ85-42-03 滚套 Roll sleeve 尼龙 Nylon 2
117 GB/T91 销 3.2×20 Pin 3.2×20 Q215A 2
118 GB/T95 垫圈 12 Washer12 100HV 2
119 QCZ85-42-01 销轴 Axis pin Q235A 2
衬套 Bush 28×38×25-BD 12
120 Q/CR 136-2014 衬套 Bush 22×32×25-BD ADI 2
衬套 Bush 28×38×18-BD 8
121 Q/CR63-2014 闸瓦插销 Brake shoe key Q235A 8
弹性闸瓦销环
122 ECP310-00-000 65Mn 8
Elastic brake shoe pin ring
扁孔圆销 28×95×65
123 Q/CR 135-2014 45 4
Flat hole pin28×95×65

- 27 -
 光圆销 28×85×77
124 Q/CR 71-2014 45 4
Finished round pin 28×85×77
光圆销 28×75×67
125 Q/CR 71-2014 45 4
Finished round pin 28×75×67
光圆销 22×75×69
126 Q/CR 71-2014 45 2
Finished round pin 22×75×69
扁开口销 A5×16×70
127 Q/CR 84-2014 Q215A.F 4
Flat split pin A5×16×70
128 GB/T 91-2000 销 6.3×50 Pin 6.3×50 Q215A 8
129 GB/T 91-2000 销 5×40 Pin 5×40 Q215A 2
130 GB/T31.1 螺栓 M16×80 Bolt M16×80 8.8 8
131 GB/T6170-2015 螺母 M16 Nut M16 8 8
132 GB/T93-1987 垫圈 16 Washer16 65Mn 8
133 GB/T91-2000 销 4×36 Pin 4×36 Q215A 8

- 28 -