WB Design 103

VinMin = 85.
0V Device = UCC28600TDRQ1
VinMax = 265.0V Topology = Flyback
Vout = 28.0V Created = 2021-08-31 18:35:34.909
Iout = 0.7A BOM Cost = NA
® BOM Count = 46
WEBENCH Design Report Total Pd = 2.47W
Design : 103 UCC28600TDRQ1

UCC28600TDRQ1 85V-265V to 28.00V @ 0.7A
Csnub Dsec1
Rs1 2.2 nF VF@Io= 1.12 V
2.26 MOhm 923.948 m Ohm VRRM= 600.0 V
Rsnub12 Qty= 2 Rsnub11 T1
250.0 m W 18.7 kOhm 18.7 kOhm
125.0 m W 125.0 m W
L1 Cy1 Rsnub2
75.0 Ohm
Dac 63.0 m W
VF@Io= 1.1 V Rs2 Dsec2
~
Vin Cx 1 VRRM= 800.0 V 2.26 MOhm VF@Io= 1.12 V
Cx 2 + - 250.0 m W VRRM= 600.0 V
Cin Dvdd Rvdd
100.0 µF VF@Io= 320.0 m V 4.99 Ohm Dsnub
2.652 Ohm VRRM= 30.0 V 63.0 m W
~
VF@Io= 1.25 V
VRRM= 600.0 V Daux
Cy2 Rs3 Iout
2.26 MOhm VF@Io= 1.1 V Cout Cout1
250.0 m W Rstatus VRRM= 300.0 V 22.0 µF 10.0 µF
Dg
210.0 kOhm VF@Io= 320.0 m V 45.0 m Ohm 1.0 m Ohm
63.0 m W VRRM= 30.0 V Qty= 2
Cvdd1
100.0 nF
30.0 m Ohm
Caux
Rg M1 47.0 µF Rovp1
UCC2 8 6 0 0 - Q1 D 4.7 Ohm VdsMax = 650.0 V 360.0 m Ohm
VDD OVP 261.0 kOhm
125.0 m W IdsMax = 12.0 Am ps 125.0 m W
STATUS OUT
U1
SS CS Rcsf
2.0 kOhm
FB GND 63.0 m W
Dcs Rovp2
Cvdd Css Cfb VF@Io= 320.0 m V 73.2 kOhm
6.7513 µF 8.2 nF 51.0 pF VRRM= 30.0 V 63.0 m W
1.0 m Ohm 1.0 m Ohm 1.0 m Ohm
Rcs Rreg
Ccsf 560.0 m Ohm 15.4 kOhm
100.0 pF 250.0 m W Cy3 50.0 m W
Rled
12.1 kOhm
50.0 m W
Creg Dreg
1.0 µF
1.0 m Ohm Rfbt
42.2 kOhm
63.0 m W
O1 Rbias
1000.0 Ohm
63.0 m W
Ccom p
47.0 nF
1.0 m Ohm
VR
Rfbb
4.12 kOhm
63.0 m W
1. The EMI filter shown in the schematic is a placeholder. It has not yet been designed for the application.
Design Alerts
Component Selection Information

Click on the transformer symbol in the schematic and select "Explore Transformer Core/Bobbin Selection" to design using specific transformer
cores and bobbin.The UCC28600-Q1 is qualified for Automotive applications. All passives and other components selected in this design may
not be qualified for Automotive applications. The user is required to verify that all components in the design meet the qualification and safety
requirements for their specific application.
Electrical BOM
Name Manufacturer Part Number Properties Qty Price Footprint
Caux Panasonic EEE-FK1V470P Cap= 47.0 uF 1 $0.11

Series= FK ESR= 360.0 mOhm
VDC= 35.0 V
IRMS= 240.0 mA SM_RADIAL_D 84 mm
2
Ccomp MuRata GRM155R71A473KA01D Cap= 47.0 nF 1 $0.01

Series= X7R ESR= 1.0 mOhm 0402 3 mm
2
VDC= 10.0 V
IRMS= 0.0 A
Ccsf Kemet C0201C101K3GACTU Cap= 100.0 pF 1 $0.01
Series= C0G/NP0 VDC= 10.0 V 0201 2 mm
2
IRMS= 0.0 A
Cfb MuRata GRM1555C1E510JA01D Cap= 51.0 pF 1 $0.01
Series= C0G/NP0 ESR= 1.0 mOhm 0402 3 mm
2
VDC= 25.0 V
IRMS= 0.0 A
Cin Nichicon LLS2W101MELZ Cap= 100.0 uF 1 $1.34
Series= 2387 ESR= 2.652 Ohm
VDC= 450.0 V
IRMS= 950.0 mA
Nichicon_2200x3000_Snap
2
576 mm
Copyright © 2021, Texas Instruments Incorporated 1 ti.com/webench
®
WEBENCH Design Report UCC28600TDRQ1 : UCC28600TDRQ1 85V-265V to 28.00V @ 0.7A August 31, 2021 18:36:35 GMT-07:00
®
WEBENCH Design
Cout Panasonic EEHZA1K220P Cap= 22.0 uF 2 $0.92

Series= ZA ESR= 45.0 mOhm
VDC= 80.0 V
IRMS= 1.55 A
2
SM_RADIAL_8MM 113 mm
Cout1 MuRata GRM32ER71J106KA12L Cap= 10.0 uF 1 $0.30
Series= X7R ESR= 1.0 mOhm 1210_280 15 mm
2
VDC= 63.0 V
IRMS= 6.0 A
Creg Kemet C0603C105K8PACTU Cap= 1.0 uF 1 $0.01
2
VDC= 10.0 V
IRMS= 0.0 A
Creg Kemet C0603C105K8PACTU Cap= 1.0 uF 1 $0.01
2
VDC= 10.0 V
IRMS= 0.0 A
Csnub TDK CGA3E2X7R2A222K080AA Cap= 2.2 nF 2 $0.01
2
VDC= 100.0 V
IRMS= 295.638 mA
Css MuRata GRM033R71A822KA01D Cap= 8.2 nF 1 $0.01
2
VDC= 10.0 V
IRMS= 0.0 A
Cvdd CUSTOM CUSTOM Cap= 6.7513 uF 1 NA
Series= ? ESR= 1.0 mOhm CUSTOM 0 mm
2
VDC= 25.0 V
IRMS= 10.0 mA
Cvdd1 MuRata GRM188R71E104KA01D Cap= 100.0 nF 1 $0.01
2
VDC= 25.0 V
IRMS= 1.51 A
Dac Vishay-Semiconductor DF08SA VF@Io= 1.1 V 1 $0.24
VRRM= 800.0 V
2
DF-S 99 mm
Daux SMC Diode Solutions ST1300ATR VF@Io= 1.1 V 1 $0.07
VRRM= 300.0 V
2
SMA 37 mm
Dcs Toshiba CMS06 VF@Io= 320.0 mV 1 $0.19
VRRM= 30.0 V 2
M-FLAT 19 mm
Dg Toshiba CMS06 VF@Io= 320.0 mV 1 $0.19
VRRM= 30.0 V 2
M-FLAT 19 mm
Dreg Diodes Inc. SMBJ5.0A-13-F Zener 1 $0.09
2
SMB 44 mm
Dreg Diodes Inc. SMBJ5.0A-13-F Zener 1 $0.09
2
SMB 44 mm
Dsec1 Bourns CD214C-F3600 VF@Io= 1.12 V 1 $0.23
VRRM= 600.0 V
2
SMC 83 mm
Dsec2 Bourns CD214C-F3600 VF@Io= 1.12 V 1 $0.23
VRRM= 600.0 V
2
SMC 83 mm
Dsnub Diodes Inc. MURS160-13-F VF@Io= 1.25 V 1 $0.11
VRRM= 600.0 V
2
SMB 44 mm
®
®
WEBENCH Design
Dvdd Toshiba CMS06 VF@Io= 320.0 mV 1 $0.19

VRRM= 30.0 V 2
M-FLAT 19 mm
M1 STMicroelectronics STD16N65M5 VdsMax= 650.0 V 1 $2.03
IdsMax= 12.0 Amps
2
DPAK 102 mm
O1 Fairchild Semiconductor FOD817A Optocoupler 1 $0.11
2
DIP-4 71 mm
Rbias Vishay-Dale CRCW04021K00FKED Res= 1000.0 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2
Tolerance= 1.0%
Rcs Panasonic ERJ-8RQFR56V Res= 560.0 mOhm 1 $0.04
Series= ERJ-8R Power= 250.0 mW 1206 11 mm
2
Tolerance= 1.0%
Rcsf Vishay-Dale CRCW04022K00FKED Res= 2.0 kOhm 1 $0.01
2
Tolerance= 1.0%
Rfbb Vishay-Dale CRCW04024K12FKED Res= 4.12 kOhm 1 $0.01
2
Tolerance= 1.0%
Rfbt Vishay-Dale CRCW040242K2FKED Res= 42.2 kOhm 1 $0.01
2
Tolerance= 1.0%
Rg Yageo RC0805FR-074R7L Res= 4.7 Ohm 1 $0.01
Series= ? Power= 125.0 mW 0805 7 mm
2
Tolerance= 1.0%
Rled Yageo RC0201FR-0712K1L Res= 12.1 kOhm 1 $0.01
2
Tolerance= 1.0%
Rovp1 Vishay-Dale CRCW0805261KFKEA Res= 261.0 kOhm 1 $0.01
2
Tolerance= 1.0%
Rovp2 Vishay-Dale CRCW040273K2FKED Res= 73.2 kOhm 1 $0.01
2
Tolerance= 1.0%
Rreg Yageo RC0201FR-0715K4L Res= 15.4 kOhm 1 $0.01
2
Tolerance= 1.0%
Rreg Yageo RC0201FR-0715K4L Res= 15.4 kOhm 1 $0.01
2
Tolerance= 1.0%
Rs1 Vishay-Dale CRCW12062M26FKEA Res= 2.26 MOhm 1 $0.01
2
Tolerance= 1.0%
2
Tolerance= 1.0%
2
Tolerance= 1.0%
Rsnub11 Panasonic ERJ-6ENF1872V Res= 18.7 kOhm 1 $0.01
Series= ERJ-6E Power= 125.0 mW 0805 7 mm
2
Tolerance= 1.0%
Rsnub12 Panasonic ERJ-6ENF1872V Res= 18.7 kOhm 1 $0.01
Series= ERJ-6E Power= 125.0 mW 0805 7 mm
2
Tolerance= 1.0%
Rsnub2 Vishay-Dale CRCW040275R0FKED Res= 75.0 Ohm 1 $0.01
2
Tolerance= 1.0%
®
®
WEBENCH Design
Rstatus Vishay-Dale CRCW0402210KFKED Res= 210.0 kOhm 1 $0.01

2
Tolerance= 1.0%
Rvdd Vishay-Dale CRCW04024R99FKED Res= 4.99 Ohm 1 $0.01
2
Tolerance= 1.0%
T1 Core=TDK , Core=B66317G0000X187 , Lp= 563.0 µH 1 $0.22
CoilFormer=TDK CoilFormer=B66208B1110T001 Turns Ratio(Nas)=
15:28 TDK_B66305 885 mm
2
Turns Ratio(Nps)=
52:28
Npri= 52.0
Naux= 15.0
Nsec= 28.0
U1 Texas Instruments UCC28600TDRQ1 Switcher 1 $0.40
2
D0008A 57 mm
VR Texas Instruments TL431IDBVR Voltage References 1 $0.07
2
R-PDSO-G3 16 mm
IC Tj Duty Cycle
6 4 .5 4 7 .5
4 5 .0
6 4 .0
4 2 .5
6 3 .5 4 0 .0
3 7 .5
6 3 .0 3 5 .0
Duty Cycle(%)
3 2 .5
IC Tj(degC)
6 2 .5
3 0 .0
6 2 .0 2 7 .5
2 5 .0
6 1 .5 2 2 .5
2 0 .0
6 1 .0
1 7 .5
6 0 .5 1 5 .0
1 2 .5
6 0 .0
1 0 .0
5 9 .5 7 .5
5 .0
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
Output Current (A) Output Current (A)
Vin= 8 5 .0 V Vin= 1 7 5 .0 V Vin= 2 6 5 .0 V Vin= 8 5 .0 V Vin= 1 7 5 .0 V Vin= 2 6 5 .0 V
T1 Iprim pk Cin IRMS

1 .2 5 0 .3 7 5
1 .2 0 0 .3 5 0
1 .1 5
0 .3 2 5
1 .1 0
0 .3 0 0
1 .0 5
0 .2 7 5
T1 Iprim pk(A)
1 .0 0
Cin IRMS(A)
0 .9 5 0 .2 5 0
0 .9 0
0 .2 2 5
0 .8 5
0 .2 0 0
0 .8 0
0 .7 5 0 .1 7 5
0 .7 0 0 .1 5 0
0 .6 5
0 .1 2 5
0 .6 0
0 .5 5 0 .1 0 0
0 .5 0 0 .0 7 5
0 .4 5 0 .0 5 0
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
®
®
WEBENCH Design
T1 Is1 RMS Efficiency

89
1 .1 88
87
1 .0
86
0 .9 85
T1 Is1 RMS(A)
84
Efficiency(%)
0 .8
83
0 .7 82
81
0 .6 80
79
0 .5
78
0 .4 77
76
0 .3
75
0 .2 74
73
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
M1 TjOP Vout p- p
42 0 .0 0 2 3
0 .0 0 2 2
41
0 .0 0 2 1
40
0 .0 0 2 0
39 0 .0 0 1 9
M1 TjOP(degC)
Vout p- p(V) 0 .0 0 1 8
38
0 .0 0 1 7
37
0 .0 0 1 6
36
0 .0 0 1 5
35 0 .0 0 1 4
34 0 .0 0 1 3
0 .0 0 1 2
33
0 .0 0 1 1
32
0 .0 0 1 0
31 0 .0 0 0 9
30 0 .0 0 0 8
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
T1 Iprim RMS Cin Pd

0 .4 5 0 0 .2 0 0 0 0 0 0 0 5
0 .4 2 5
0 .2 0 0 0 0 0 0 0 4
0 .4 0 0
0 .3 7 5 0 .2 0 0 0 0 0 0 0 3
0 .3 5 0
T1 Iprim RMS(A)
0 .3 2 5 0 .2 0 0 0 0 0 0 0 2
0 .3 0 0
Cin Pd(W)
0 .2 0 0 0 0 0 0 0 1
0 .2 7 5
0 .2 5 0 0 .2 0 0 0 0 0 0 0 0
0 .2 2 5
0 .1 9 9 9 9 9 9 9 9
0 .2 0 0
0 .1 7 5
0 .1 9 9 9 9 9 9 9 8
0 .1 5 0
0 .1 2 5 0 .1 9 9 9 9 9 9 9 7
0 .1 0 0
0 .1 9 9 9 9 9 9 9 6
0 .0 7 5
0 .0 5 0 0 .1 9 9 9 9 9 9 9 5
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
®
®
WEBENCH Design
Cout Pd M1 Irms
0 .4 5 0
0 .0 1 1
0 .4 2 5
0 .0 1 0 0 .4 0 0
0 .0 0 9 0 .3 7 5
0 .3 5 0
0 .0 0 8
0 .3 2 5
M1 Irms(A)
Cout Pd(W)
0 .0 0 7 0 .3 0 0
0 .2 7 5
0 .0 0 6
0 .2 5 0
0 .0 0 5 0 .2 2 5
0 .2 0 0
0 .0 0 4
0 .1 7 5
0 .0 0 3 0 .1 5 0
0 .1 2 5
0 .0 0 2
0 .1 0 0
0 .0 0 1 0 .0 7 5
0 .0 0 0 0 .0 5 0
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
Dsec Pd M1 Pd
0 .3 2 5
0 .3 0 0 0 .2 2 5
0 .2 7 5
0 .2 0 0
0 .2 5 0
0 .2 2 5 0 .1 7 5
Dsec Pd(W)
0 .2 0 0
M1 Pd(W)
0 .1 5 0
0 .1 7 5
0 .1 2 5
0 .1 5 0
0 .1 0 0
0 .1 2 5
0 .1 0 0 0 .0 7 5
0 .0 7 5
0 .0 5 0
0 .0 5 0
0 .0 2 5
0 .0 2 5
0 .0 0 0 0 .0 0 0
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
Rsns Pd Pout
0 .1 1
20
19
0 .1 0
18
0 .0 9 17
16
0 .0 8 15
14
Rsns Pd(W)
0 .0 7 13
Pout(W)
12
0 .0 6 11
10
0 .0 5
9
8
0 .0 4
7
0 .0 3 6
5
0 .0 2 4
3
0 .0 1 2
1
0 .0 0
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
®
®
WEBENCH Design
Dsec2 Pd Iin Avg

0 .3 2 5
0 .3 0 0 0 .2 5 0
0 .2 7 5
0 .2 2 5
0 .2 5 0
0 .2 0 0
0 .2 2 5
Dsec2 Pd(W)
0 .1 7 5
Iin Avg(A)
0 .2 0 0
0 .1 7 5 0 .1 5 0
0 .1 5 0 0 .1 2 5
0 .1 2 5 0 .1 0 0
0 .1 0 0
0 .0 7 5
0 .0 7 5
0 .0 5 0
0 .0 5 0
0 .0 2 5 0 .0 2 5
0 .0 0 0 0 .0 0 0
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
Total Pd Cout IRMS

2 .5 0 0 .7 0
0 .6 5
2 .2 5
0 .6 0
2 .0 0 0 .5 5
Cout IRMS(A)
Total Pd(W)
0 .5 0
1 .7 5
0 .4 5
1 .5 0 0 .4 0
0 .3 5
1 .2 5
0 .3 0
1 .0 0 0 .2 5
0 .2 0
0 .7 5
0 .1 5
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
IC Pd M1 Rdson
0 .3 1 7 5 0 .2 7 9 0 0 0 0 0 5
0 .3 1 5 0
0 .3 1 2 5 0 .2 7 9 0 0 0 0 0 4
0 .3 1 0 0
0 .3 0 7 5 0 .2 7 9 0 0 0 0 0 3
0 .3 0 5 0
M1 Rdson(Ohm)
0 .3 0 2 5 0 .2 7 9 0 0 0 0 0 2
0 .3 0 0 0
0 .2 7 9 0 0 0 0 0 1
IC Pd(W)
0 .2 9 7 5
0 .2 9 5 0
0 .2 9 2 5 0 .2 7 9 0 0 0 0 0 0
0 .2 9 0 0
0 .2 8 7 5 0 .2 7 8 9 9 9 9 9 9
0 .2 8 5 0
0 .2 8 2 5 0 .2 7 8 9 9 9 9 9 8
0 .2 8 0 0
0 .2 7 7 5 0 .2 7 8 9 9 9 9 9 7
0 .2 7 5 0
0 .2 7 2 5 0 .2 7 8 9 9 9 9 9 6
0 .2 7 0 0
0 .2 7 8 9 9 9 9 9 5
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
®
®
WEBENCH Design
T1 Pd
0 .0 5 0 0
0 .0 4 7 5
0 .0 4 5 0
0 .0 4 2 5
0 .0 4 0 0
0 .0 3 7 5
0 .0 3 5 0
0 .0 3 2 5
T1 Pd(W)
0 .0 3 0 0
0 .0 2 7 5
0 .0 2 5 0
0 .0 2 2 5
0 .0 2 0 0
0 .0 1 7 5
0 .0 1 5 0
0 .0 1 2 5
0 .0 1 0 0
0 .0 0 7 5
0 .0 0 5 0
0 .0 0 2 5
0 .0 0 0 0
0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .2 5 0 .3 0 0 .3 5 0 .4 0 0 .4 5 0 .5 0 0 .5 5 0 .6 0 0 .6 5 0 .7 0
Output Current (A)
Vin= 8 5 .0 V Vin= 1 7 5 .0 V Vin= 2 6 5 .0 V
Operating Values
# Name Value Category Description
1. BOM Count 46 Total Design BOM count
2. Total BOM NA Total BOM Cost
3. Cin IRMS 370.014 mA Capacitor Input capacitor RMS ripple current
4. Cin Pd 200.0 mW Capacitor Input capacitor power dissipation
5. Cout IRMS 691.831 mA Capacitor Output capacitor RMS ripple current
6. Cout Pd 10.769 mW Capacitor Output capacitor power dissipation
7. Dsec Pd 312.32 mW Diode Secondary Diode Power Dissipation
8. Dsec2 Pd 312.32 mW Diode Secondary Diode Power Dissipation
9. IC Pd 281.15 mW IC IC power dissipation
10. IC Tj 60.618 degC IC IC junction temperature
11. ICThetaJA 108.9 degC/W IC IC junction-to-ambient thermal resistance
12. Iin Avg 260.44 mA IC Average input current
13. M1 Irms 434.495 mA Mosfet Q Iavg
14. M1 Pd 81.591 mW Mosfet MOSFET power dissipation
15. M1 Rdson 279.0 mOhm Mosfet Drain-Source On-resistance
16. M1 TjOP 34.337 degC Mosfet M1 MOSFET junction temperature
17. Cin Pd 200.0 mW Power Input capacitor power dissipation
18. Cout Pd 10.769 mW Power Output capacitor power dissipation
19. Dsec Pd 312.32 mW Power Secondary Diode Power Dissipation
20. Dsec2 Pd 312.32 mW Power Secondary Diode Power Dissipation
21. IC Pd 281.15 mW Power IC power dissipation
22. M1 Pd 81.591 mW Power MOSFET power dissipation
23. Rsns Pd 105.72 mW Power Current Limit Sense Resistor Power Dissipation
24. T1 Pd 48.273 mW Power Estimated Losses in Transformer
25. Total Pd 2.474 W Power Total Power Dissipation
26. Rsns Pd 105.72 mW Resistor Current Limit Sense Resistor Power Dissipation
27. Duty Cycle 36.6 % System Duty cycle
Information
28. Efficiency 88.824 % System Steady state efficiency
Information
29. FootPrint 2.614 k mm
2
System Total Foot Print Area of BOM components
Information
30. Frequency 56.244 kHz System Switching frequency
Information
31. Iout 700.0 mA System Iout operating point
Information
32. Mode DCM System Conduction Mode
Information
33. Pout 19.664 W System Total output power
Information
34. Vin 85.0 V System Vin operating point
Information
35. Vout 28.0 V System Operational Output Voltage
Information
36. Vout Actual 11.243 V System Vout Actual calculated based on selected voltage divider resistors
Information
37. Vout Tolerance 1.841 % System Vout Tolerance based on IC Tolerance (no load) and voltage divider
Information resistors if applicable
38. Vout p-p 2.31 mV System Peak-to-peak output ripple voltage
Information
39. T1 Iprim RMS 434.495 mA Transformer Transformer Primary RMS Current
40. T1 Iprim pk 1.244 A Transformer Transformer Primary Peak Current
®
®
WEBENCH Design
# Name Value Category Description

41. T1 Is1 RMS 1.143 A Transformer Transformer Secondary1 RMS Current
42. T1 Pd 48.273 mW Transformer Estimated Losses in Transformer
Design Inputs
Name Value Description
Iout 700.0 m Maximum Output Current
VinMax 265.0 Maximum input voltage
VinMin 85.0 Minimum input voltage
Vout 28.0 Output Voltage
acFrequency 60.0 AC Frequency
base_pn UCC28600-Q1 Base Product Number
source AC Input Source Type
Ta 30.0 Ambient temperature
®
®
WEBENCH Design
®
WEBENCH Assembly
Component Testing
Some published data on components in datasheets such as Capacitor ESR and Inductor DC resistance is based on conservative values that
will guarantee that the components always exceed the specification. For design purposes it is usually better to work with typical values. Since
this data is not always available it is a good practice to measure the Capacitance and ESR values of Cin and Cout, and the inductance and DC
resistance of L1 before assembly of the board. Any large discrepancies in values should be electrically simulated in WEBENCH to check for
instabilities and thermally simulated in WebTHERM to make sure critical temperatures are not exceeded.
Soldering Component to Board

If board assembly is done in house it is best to tack down one terminal of a component on the board then solder the other terminal. For surface
mount parts with large tabs, such as the DPAK, the tab on the back of the package should be pre-tinned with solder, then tacked into place
by one of the pins. To solder the tab town to the board place the iron down on the board while resting against the tab, heating both surfaces
simultaneously. Apply light pressure to the top of the plastic case until the solder flows around the part and the part is flush with the PCB. If the
solder is not flowing around the board you may need a higher wattage iron (generally 25W to 30W is enough).
Initial Startup of Circuit

It is best to initially power up the board by setting the input supply voltage to the lowest operating input voltage 85.0V and set the input supply's
current limit to zero. With the input supply off connect up the input supply to Vin and GND. Connect a digital volt meter and a load if needed
to set the minimum Iout of the design from Vout and GND. Turn on the input supply and slowly turn up the current limit on the input supply.
If the voltage starts to rise on the input supply continue increasing the input supply current limit while watching the output voltage. If the
current increases on the input supply, but the voltage remains near zero, then there may be a short or a component misplaced on the board.
Power down the board and visually inspect for solder bridges and recheck the diode and capacitor polarities. Once the power supply circuit is
operational then more extensive testing may include full load testing, transient load and line tests to compare with simulation results.
Load Testing
The setup is the same as the initial startup, except that an additional digital voltmeter is connected between Vin and GND, a load is connected
between Vout and GND and a current meter is connected in series between Vout and the load. The load must be able to handle at least rated
output power + 50% ( 7.5 watts for this design). Ideally the load is supplied in the form of a variable load test unit. It can also be done in the
form of suitably large power resistors. When using an oscilloscope to measure waveforms on the prototype board, the ground leads of the
oscilloscope probes should be as short as possible and the area of the loop formed by the ground lead should be kept to a minimum. This will
help reduce ground lead inductance and eliminate EMI noise that is not actually present in the circuit.
®
®
WEBENCH Design
®
WEBENCH Transformer Report
# Name Value
1. Core Part Number B66317G0000X187

2. Core Manufacturer TDK
3. Coil Former Part Number B66208B1110T001
4. Coil Former Manufacturer TDK
Transformer Electrical Diagram

Primary Secondary
Turns 52.0 Turns 28.0
AWG 25.0 AWG 32.0
Layers 2.0 Layers 2.0
Strands 1.0 Strands 2.0
Insulation Type Heavy Insulation Type Triple
Insulated Insulated
Magnet Wire
Auxiliary
Turns 15.0
AWG 28.0
Layers 1.0
Strands 2.0
Insulation Type Heavy
Insulated
Magnet Wire
Transformer Construction Diagram
Winding Instruction
®
®
WEBENCH Design
Winding AWG Turns Winding Orientation
Primary First 1/2.0 25.0 26 Clockwise

Auxiliary 28.0 15.0 Counter Clockwise
Triple Insulated Secondary 32.0 28.0 Counter Clockwise
Primary Second 1/2.0 25.0 26 Clockwise
Transformer Parameters
# Name Value
1. Lpri 5.63E-4H
2. Inductance Factor(Al) 209.0nH
3. Npri 52.0
4. Nsec 28.0
5. Naux 15.0
6. Core Type E25/13/7
7. Core Material N87
8. Bmax 0.23T
9. Switching Frequency 66.28kHz
10. DMax 0.4
11. Ipk(Primary) 1.11A
12. Irms(Primary) 0.41A
13. Ipk(Secondary) 2.06A
14. Irms(Secondary) 1.06A
Design Assistance
1. Quasi-Resonant Flyback Green-Mode Controller
2. Feature Highlights: See the data sheet for detailed features
3. The UCC28600-Q1 is qualified for Automotive applications. All passives and other components selected in this design may not be qualified
for Automotive applications. The user is required to verify that all components in the design meet the qualification and safety requirements for
their specific application
4. Master key : 2E562186E2EC5B33[v1]
5. UCC28600-Q1 Product Folder : http://www.ti.com/product/UCC28600%2DQ1 : contains the data sheet and other resources.
Important Notice and Disclaimer
TI provides technical and reliability data (including datasheets), design resources (including reference designs), application or other design
advice, web tools, safety information, and other resources AS IS and with all faults, and disclaims all warranties. These resources are intended
for skilled developers designing with TI products. You are solely responsible for (1) selecting the appropriate TI products for your application, (2)
designing, validating and testing your application, and (3) ensuring your application meets applicable standards, and any other safety, security,
or other requirements.
These resources are subject to change without notice. TI grants you permission to use these resources only for development of an application
that uses the TI products described in the resource. Other reproduction and display of these resources is prohibited. No license is granted to
any other TI intellectual property right or to any third party intellectual property right. TI disclaims responsibility for, and you will fully indemnify TI
and its representatives against, any claims, damages, costs, losses, and liabilities arising out of your use of these resources.
Providing these resources does not expand or otherwise alter TI's applicable Terms of Sale or other applicable terms available either on ti.com
or provided in conjunction with TI products.
®

WB Design 103

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

WB Design 103

Uploaded by

Copyright:

Available Formats

VinMin = 85.

Design : 103 UCC28600TDRQ1

Component Selection Information

Caux Panasonic EEE-FK1V470P Cap= 47.0 uF 1 $0.11

Ccomp MuRata GRM155R71A473KA01D Cap= 47.0 nF 1 $0.01

Copyright © 2021, Texas Instruments Incorporated 1 ti.com/webench

Name Manufacturer Part Number Properties Qty Price Footprint

Cout Panasonic EEHZA1K220P Cap= 22.0 uF 2 $0.92

Copyright © 2021, Texas Instruments Incorporated 2 ti.com/webench

Name Manufacturer Part Number Properties Qty Price Footprint

Dvdd Toshiba CMS06 VF@Io= 320.0 mV 1 $0.19

Copyright © 2021, Texas Instruments Incorporated 3 ti.com/webench

Name Manufacturer Part Number Properties Qty Price Footprint

Rstatus Vishay-Dale CRCW0402210KFKED Res= 210.0 kOhm 1 $0.01

T1 Iprim pk Cin IRMS

Copyright © 2021, Texas Instruments Incorporated 4 ti.com/webench

T1 Is1 RMS Efficiency

T1 Iprim RMS Cin Pd

Copyright © 2021, Texas Instruments Incorporated 5 ti.com/webench

Copyright © 2021, Texas Instruments Incorporated 6 ti.com/webench

Dsec2 Pd Iin Avg

Total Pd Cout IRMS

Copyright © 2021, Texas Instruments Incorporated 7 ti.com/webench

Copyright © 2021, Texas Instruments Incorporated 8 ti.com/webench

# Name Value Category Description

Copyright © 2021, Texas Instruments Incorporated 9 ti.com/webench

Soldering Component to Board

Initial Startup of Circuit

Copyright © 2021, Texas Instruments Incorporated 10 ti.com/webench

1. Core Part Number B66317G0000X187

Transformer Electrical Diagram

Transformer Construction Diagram

Copyright © 2021, Texas Instruments Incorporated 11 ti.com/webench

Winding AWG Turns Winding Orientation

Primary First 1/2.0 25.0 26 Clockwise

Important Notice and Disclaimer

Copyright © 2021, Texas Instruments Incorporated 12 ti.com/webench

You might also like