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Ocean Engineering 101 (2015) 254–263

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Ocean Engineering
journal homepage: www.elsevier.com/locate/oceaneng

Full scale wake prediction of an energy saving device by using


computational fluid dynamics
Sunho Park a, Gwangho Oh b, Shin Hyung Rhee c,n, Bon-Yong Koo d, Hoseong Lee d
a
Department of Ocean Engineering, Korea Maritime and Ocean University, Busan, Republic of Korea
b
NEXTfoam Co., Ltd., Seoul, Republic of Korea
c
Department of Naval Architecture and Ocean Engineering, Research Institute of Marine Systems Engineering, Seoul National University, 1 Gwanak-ro,
Gwanak-gu, Seoul, 151-744, Republic of Korea
d
American Bureau of Shipping, Busan, Republic of Korea

art ic l e i nf o a b s t r a c t

Article history: Recently interest on energy saving devices (ESD's) has increased with the enforcement of the energy
Received 16 August 2014 efficiency design index (EEDI) verification proposed by the International Maritime Organization (IMO).
Accepted 5 April 2015 Extension of propulsive performance results from model to full scale ships plays an important role in
Available online 4 May 2015
verification of ships with ESD's. The present study proposed a reliable and efficient propulsive
Keywords: performance prediction method for full scale ships with ESD's. The propulsive performance prediction
Full scale wake predictions in full scale KVLCC2 with pre-swirl stator (PSS) was conducted by the proposed method. Its results were
Energy saving device (ESD) then compared with those by the existing extension methods and by full scale CFD computations. From
Pre-swirl stator (PSS) the results, it was confirmed that the proposed method could extend the model scale results to full scale
ones with ESD's performance improvement effects. Unlike the existing methods, it takes into account of
ESD's and consumes much less computational resources and time than full scale CFD computations.
& 2015 Elsevier Ltd. All rights reserved.

1. Introduction PBCF performance using CFD. Lee et al. (2013) evaluated the
propulsion performance under calm water and seaway conditions
IMO proposed EEDI with the demand for improved fuel for energy saving rudder fin using CFD by the concept of energy-
efficiency, low emissions and optimized operation. To attain loss analyses. Choi et al. (2013) developed an ESD and compared
required EEDI, enhancement of the propulsion performance is quasi-propulsive efficiencies predicted by modified ITTC78 and
one of the easiest and most efficient methods. Thus, interest on ITTC 99 methods. Shin et al. (2013) studied pre-swirl duct for self-
ESD's has increased recently. propulsion and cavitation performances numerically and experi-
A large amount of research on ESD's has been done experi- mentally. Hollenbach and Reinholz (2011) tested many ESD's, such
mentally and computationally over the past decade. Korkut (2006) as propulsion improving device, PSS, thrust fin, stator fin, and
carried out resistance and self-propulsion experiments for a partial showed power gains by model tests. ESD's decreased the delivered
wake equalizing duct. Celik (2007) studied an effect of a wake power by 3–6%. In any event, however, many studies were
equalizing duct on the propulsion performance using CFD and restricted to model scale and focused on flows around ESD's. To
showed 10% maximum power gain. Celik and Guner (2007) verify EEDI for ships with ESD's, extension of propulsive perfor-
studied PSS using lifting line theory and CFD. Hansen et al. mance results from model to full scale ships is necessary, because
(2011) evaluated the efficiency of propeller boss cap fin (PBCF) in EEDI verification is required by classification companies for all
the model and sea trial tests. Kawamura et al. (2012) investigated newly built ships in operating conditions.
the influence of the Reynolds number and inflow condition on In the present study, the objectives were therefore (1) to
propose a reliable and efficient wake prediction method for full
scale ships with ESD's and (2) to validate the proposed method.
The paper is organized as follows. The description of full scale
prediction methods is presented first, and is followed by the physical
model problem and computational methods for validation. The results
n
Corresponding author. Tel.: þ 82 2 880 1500; fax: þ 82 2 888 9298. are then presented and discussed. Finally, a summary and conclusions
E-mail address: shr@snu.ac.kr (Shin Hyung Rhee). are provided.

http://dx.doi.org/10.1016/j.oceaneng.2015.04.005
0029-8018/& 2015 Elsevier Ltd. All rights reserved.
S. Park et al. / Ocean Engineering 101 (2015) 254–263 255

Nomenclature RE Richardson extrapolated value [–]


Re Reynolds number [–]
CP pressure coefficient [–] U1 free stream velocity [m/s]
CF friction force coefficient [–] w wake fraction [–]
LPP length between perpendiculars [m] δ boundary layer thickness [m]
P pressure [Pa] ηD quasi-propulsive efficiency [–]
p estimated order of accuracy of the computational p density [kg/m3]
method [-] ϕ computational solution variable for uncertainty
Pref reference pressure [Pa] assessment [–]
Pv vapor pressure [Pa]

2. Full scale wake prediction methods for ESD's of the Reynolds number, thus wv, w/ESD, full needs to be calculated
from wv, w/ESD, model by multiplying the ratio of the viscous drag of
2.1. Review of existing methods the model to full scale ships. winv is assumed to be the sum of the
thrust deduction factor (tw/ESD, model) and a constant value of 0.04
To predict the wake of full scale ships, the ITTC 1978 method is in the ITTC 1978 method. The constant value is due to the rudder
commonly used. The flow chart of the ITTC 1978 method is shown effect, an empirical value. The ITTC 1978 method is proved to work
in Fig. 1 (Lewis, 1988). Here, wt, wv, and winv indicate the total properly for hulls without appendages. However, it is not designed
wake fraction, viscous and inviscid components of the total wake and validated for ships with ESD's.
fraction, respectively. The subscripts ‘w/ESD’ and ‘w/o ESD’ indi- To consider ESD's, the ITTC 1999 method was proposed. The
cate the case with and without ESD, respectively. The subscripts principal concept of the ITTC 1999 is that the ratio of the model to
‘model’ and ‘full’ indicate the model- and full scale ship, respec- full scale ship without ESD's must be the same as that with ESD's.
tively. CA is the influence of hull roughness to be considered in the wt, w/ESD, full is calculated using wt, w/o ESD, full, wt, w/ESD, model, and
full scale. Here, CA of 0 is assumed. wt could be decomposed into wt, w/oESD, model. The flow chart of the ITTC 1999 method is shown in
wv and winv. winv is independent of the Reynolds number, thus Fig. 2. To apply this method, computations for the model and full
winv, w/ESD, full must be the same as winv, w/ESD, model. wv is dependent scale ships without ESD's, and the model scale ship with ESD's
should be carried out. Obviously, it requires huge computational
resources and time for the full scale computation.
Full scale CFD computations for ships with ESD's to predict the
wake without using extension methods are also possible. How-
ever, the credibility of full scale computations is still being
disputed. Additionally the required computational time and
resources are a huge burden.

2.2. Proposed method

To overcome the shortcomings of the existing methods, a


simple extension method with ESD's efficacy in mind is proposed.
In the ITTC 1978 method, winv is calculated empirically. However,
in the proposed method, winv is accurately calculated from the
solution of the Euler equations. In other words, to get the inviscid
component, the Euler equations are solved numerically for a ship
with an ESD. In this way, winv can take into account of the wake

Fig. 1. Flow chart for wake prediction of the ITTC 1978 method. Fig. 2. Flow chart for wake prediction of the ITTC 1999 method.
256 S. Park et al. / Ocean Engineering 101 (2015) 254–263

Fig. 4. Pre-swirl stator, propeller and rudder.

Table 1
Principal particulars of KVLCC2.

Full scale ship Model scale ship

Scale 1 1/100
Lpp (m) 320 3.2
B (m) 58 0.58
T (m) 20.8 0.208
Displacement (m3) 312,622 0.3126
Wetted surface area (m2) 27,467.3 2.7467
Fig. 3. Flow chart for wake prediction of the proposed method. Propeller diameter (m) 9.86 0.0986

improvement by an ESD. The ratio of wv, w/ESD, model to wv, w/ESD, full
Table 2
is calculated by the ratio of the model to full scale friction
Test conditions.
coefficients, which was adopted by the ITTC 1957, instead of the
computational results for the full scale ships, which required huge Full scale ship Model scale ship
computational resources and time. In summary, the newly pro-
posed method estimates winv more precisely by utilizing the U1 (m/s) 7.974 0.797
Re 2.5  109 2.5  106
solution of the Euler equations, and takes into account the Fr 0.142 0.142
Reynolds number effect by the ITTC 1957 friction formula, which
is simple, yet proved reliable. The flow chart for the proposed
prediction method is shown in Fig. 3.
Table 3
Uncertainty assessment for computations of full scale ship.

3. Model problem (a) Thrust

PSS was selected as the ESD of interest for the present study. Thrust ε GCI
Coarse 2,547,316
The detailed shape of PSS was described in the Korea patent Medium 2,575,967  28,651
registered by DSME (Park et al., 2006). PSS, mounted in front of the Fine 2,587,750  11,783 0.244
propeller, has three stator blades on the port side and one stator
p/RE 2.87/2,592,816
blade on the starboard side. The straight upward position was 01 (b) Torque
and the angle increased in the clockwise direction looking from Torque ε GCI
downstream. The blades were located at 901, 2251, 2701, and 3151. Coarse 2,779,374
The left blades have pitch angles of 171, 191, 231 from top to Medium 2,826,188  46,813.2
Fine 2,832,959  6771.1 0.361
bottom, respectively. The right blade has a pitch angle of 221. Fig. 4 p/RE 2.61/2,841,139
shows PSS, propeller and rudder looking from downstream.
Hollenbach and Reinholz (2011) tested many ESD's in the HSVA
test facility and showed power gains. When PSS was installed, for the present study. KVLCC2 was designed as representative of
power gains for tankers were relatively larger than those for full form ships by the Korean Research Institute of Ships and Ocean
container ships. To identify the effect more clearly, the KRISO very Engineering (KRISO). Principal particulars of KVLCC2 are listed in
large crude oil carrier 2 (KVLCC2) was selected as the object ship Table 1. Test conditions are summarized in Table 2.
S. Park et al. / Ocean Engineering 101 (2015) 254–263 257

Fig. 5. Domain extent and boundary conditions.

Fig. 8. Computed nominal wake.

Fig. 6. Surface meshes around stern.

Fig. 9. Comparison of velocity components at z/R ¼ 0.

of computational cells of arbitrary shapes. The solution gradients at


the cell centers were evaluated by the least-square method. The
convection terms were discretized using the second-order accurate
scheme, and for the diffusion terms, a central differencing scheme
was used. For turbulence closure of the Reynolds-averaged Navier-
Stokes (RANS) equations, the realizable k–ε turbulence model (Shih
Fig. 7. Nominal wake measured by Seo et al. (2013). et al., 1995) was adopted. The wall function was used for the near-
wall treatment (Park et al., 2013). The velocity–pressure coupling and
overall solution procedure were based on a semi-implicit method for
4. Computational methods pressure linked equations (SIMPLE) type segregated algorithm
adapted to an unstructured grid. The discretized algebraic equations
4.1. CFD solver were solved using a point-wise Gauss-Seidel iterative algorithm,
while an algebraic multi-grid method was employed to accelerate
A pressure-based cell-centered finite volume method was emp- solution convergence. STAR-CCMþ, commercially available CFD code,
loyed along with a linear reconstruction scheme that allows the use was used for mesh generations and computations.
258 S. Park et al. / Ocean Engineering 101 (2015) 254–263

Model scale
Full scale Resistance of hull and rudder Thrust of propeller

Fig. 10. Time history of resistance and thrust.


φ  φ
f ine medium
4.2. Uncertainty assessment for computational results jεj ¼ ð4Þ
φf ine

To evaluate the numerical uncertainty in the computational and where r is the effective  mesh refinement ratio of
1=D 1=D
results of the full scale, the concept of the grid convergence index N f ine =N medium ¼ N medium =N coarse ¼ 0:79 with the cell count,
(GCI) was adopted. Three levels of mesh resolution (3.8, 7.0, and N, and the number of dimensions, D. Table 3 summarizes the
14.0 million cells) were considered for the solution convergence of numerical uncertainty assessment results. Overall, the solutions
the thrust and torque of the propeller. show good mesh convergence behavior with errors from the
The order of accuracy can be estimated as corresponding RE of less than 1%.
  
ln ϕmedium  ϕcoarse = ϕf ine  ϕmedium
p¼ ð1Þ
lnðrÞ
5. Results and discussion
where φcoarse, φmedium, and φfine are solutions at the coarse, medium,
and fine levels, respectively. The Richardson extrapolated value 5.1. CFD computations
(RE) and GCI were also calculated by the following equations ,
respectively. All the full scale wake predictions by the full scale computa-
 tions, ITTC 1978, ITTC 1999, and the proposed methods were based
ϕf ine  ϕmedium
RE ¼ ϕf ine þ ð2Þ on CFD computations. Thus, accurate CFD computations for model
rp  1 and full scale ships were crucial for the present study.
 In the Cartesian coordinate system adopted here, the positive
GCI ¼ jεj= r p 1 ð3Þ
x-axis was in the streamwise direction, the positive y-axis was in
where the starboard direction, and the positive z-axis was in the upward
S. Park et al. / Ocean Engineering 101 (2015) 254–263 259

With PSS Without PSS


Model scale
Full scale

Fig. 11. Pressure coefficient contours on pressure side of blade.

direction. The solution domain extent shown in Fig. 5 was  2 r the flow around PSS. Fig. 7 shows nominal wake and cross-flow (yz-
x/lr 3,  1.5 ry/l r1.5, and 1 rz/l r0. Here, l indicates the plane) velocity vectors on the propeller plane of the model scale ship
length of the ship. The upstream inlet and far-field boundary measured by Seo et al. (2013). Fig. 8 shows computed results for the
was specified as the Dirichlet boundary condition, i.e., with a fixed same. The so-called hook-shaped vortex flow was well captured and
value of the velocity. On the downstream exit boundary, the the upward flow on the side and inward turning flow on the top were
reference pressure with the extrapolated velocity was applied. clearly reproduced. Fig. 9 presents the comparison of the velocity
The free-surface wave was ignored, i.e. a double body model with components at z/R¼0. Although there were slight differences, the
a rigid and flat free-surface was considered, and thus slip condi- present results agree well with the existing experimental data.
tion was applied on the top boundary. No-slip condition was Fig. 10 shows the time history of the resistance on the hull
applied on the ship surface. To simulate the propeller revolution, and rudder, and the thrust of the propeller. The resistance and
the generic grid interface (GGI) method was selected. The time thrust oscillated due to the propeller rotation. The computation
step of 0.001 s was used. was carried out for 20 s. In the computations of the model scale
The mesh generation was also carried out using STAR-CCM þ. ship, the self-propulsion point was identified when the resis-
The cut-cell method was used to generate volume meshes. A tance on the hull and rudder (R) was same as the sum of
single-block mesh of 3.8 million hexahedral cells for KVLCC2 with the towing force (FD) and the thrust of the propeller (T). The
PSS and of two million hexahedral cells for KVLCC2 without PSS self-propulsion points for KVLCC2 with and without PSS were
was used. Fig. 6 shows surface meshes around the stern. 517 rpm, and 519 rpm, respectively. The revolution rate
Because PSS was located in front of the propeller, accurate decreased due to PSS. For full scale ships, the self-propulsion
reproduction of the wake flow was critical for successful analysis of point was identified when the resistance on the hull and rudder
260 S. Park et al. / Ocean Engineering 101 (2015) 254–263

Model scale
Full scale With PSS Without PSS

Fig. 12. Pressure coefficient contours on suction side of blade.

(R) was the same as the thrust of the propeller (T). For the full pressure difference between face and back of the propellers, when
scale ship, the towing force was not considered. The self- PSS was installed.
propulsion points for KVLCC2 with and without PSS in the full The minimum pressure level is closely related to cavitation.
scale ship were 68.4 rpm and 71.5 rpm, respectively. The revolu- Cavitation takes place when the local pressure is lower than the
tion speed difference increased in the full scale, indicating that vapor pressure. In other words, cavitation occurs when  CP is
PSS was more effective for the full scale ship. Kawamura et al. equal to or less than the cavitation number (σ ¼ P ref P v =
(2012) showed better efficacy of PBCF in the full scale than that 0:5ρU 21 ) of the flow. The minimum CP for the blade at 01 with
in the model scale. The influence of PSS was greater because the and without PSS for the model scale was 4.4 and 4.5, respectively.
boundary layer thickness nondimensionalized by LPP (δ/LPP) was For the full scale, the minimum  CP for the blade at 01 with and
smaller in high Reynolds number. without PSS was 7.2 and 7.6, respectively. It is noteworthy that, in
Figs. 11 and 12 show the pressure coefficient contours on the terms of cavitation inception, PSS might have negative effects
face and back of the propeller, respectively, when the top propeller when it is not carefully designed.
blade is located at 01, which
 is defined in Fig. 4. The pressure Figs. 13 and 14 show the nondimensionalized x-velocity (u=U 1 )
coefficient (C P ¼ P P ref =0:5ρU 21 ) was based on the reference contours and cross-flow velocity vectors on the wake plane at x/LPP
pressure (P ref ), fluid density (ρ), and freestream velocity (U 1 ). The of 0.0226, which was a mid-point between the propeller and PSS,
influence of PSS, displayed by CP difference, was more prominent when the top propeller blade was located at 01 and 451, respec-
on the blades at 901 and 2701, because they were located right tively. Here, the center of the rudder stock was at x/LPP of 0. The
behind the PSS fins. Compared to the model scale, it was observed cross flow velocity vectors without PSS were similar to those of
that the change in CP is greater in the full scale. The thinner nominal wake. Fig. 15 shows the direction of the propeller rotation
boundary layer and wake must have played a significant role here. and the cross-flow patterns. The right-handed propeller rotates
The efficacy of PSS was confirmed by the increased amount of clock-wise direction looking from downstream. On the starboard
S. Park et al. / Ocean Engineering 101 (2015) 254–263 261

With PSS Without PSS


Model scale
Full scale

Fig. 13. Nondimensionalized x-velocity contours and cross-flow velocity vectors at x/Lpp¼ 0.0226 with the blade at 01.

side, the directions of propeller rotation and the cross-flow were that is ηD, is still largely under-predicted. Also, due to the require-
opposite, while, on the port side, the directions were congruent. ment for full scale computation, the ITTC 1999 method is a high-
PSS modifies the flow into the propeller blades in a favorable way. cost way to predict the wake in full scale. The newly proposed
It increases the angle of attack into the blades, especially on the method showed slightly over-predicted ηD. It may be due to the
port side. Although PSS produces small scale vortices and makes ITTC 1957 method which is calibrated for general cargo ships
the x-velocity low, they are relatively minor side effects. without the adoption of ESD's for viscous component prediction.
The CFD results clearly displayed all the above flow features with Or it may be due to the under-predicted ηD by the full scale
and without PSS, confirming that the present CFD computations can computation. Either way, the difference is not significant, only
be reliably utilized for the wake prediction with and without PSS. 2.7%. Also it should be noted that the proposed method requires
less computational time and resources, because only model scale
5.2. Wake prediction for full scale computations of the RANS and Euler equations are conducted.

The wake fractions (w) and quasi-propulsive efficiency (ηD) of


the full scale ship, which were predicted by the full scale CFD 6. Summary and conclusions
computation, ITTC 1978 and ITTC 1999, and the proposed methods,
are listed in Table 4. For comparison purposes, the full scale CFD It is acknowledged that enhancement of the wake is one of the
results were considered as the reference values. The predicted easiest and most efficient methods to attain required EEDI. Thus,
values by ITTC 1978 method showed the largest difference. It is interest on ESD's has increased recently, and extension of wakes
logically understood because the method does not take ESD's effects from model to full scale ships is necessary for ships with ESD's.
into account at all. ITTC 1999 method, which is designed for ships The present study summarized the existing wake prediction
with ESD's, showed better prediction. However, the final outcome, methods and proposed a simple, reliable and efficient method
262 S. Park et al. / Ocean Engineering 101 (2015) 254–263

Model scale
Full scale With PSS Without PSS

Fig. 14. Nondimensionalized x-velocity contours and cross-flow velocity vectors at x/Lpp¼ 0.0226 with the blade at 451.

with ESD's efficacy in mind. To prove the usefulness of the


proposed method, KVLCC2 with PSS was selected as the model
problem. The existing and proposed methods were based on the
CFD computations. It was confirmed that PSS changed the direc-
tion of the cross flow, and thus produced favorable results in terms
of thrust. The wake prediction in full scale was conducted by the
existing and proposed methods and compared with that by the full
scale CFD computations. The wake predicted by the proposed
method was similar with that by the full scale computations.
The proposed method provides insight into the prediction of
full scale performance of ships with ESD's without a huge burden
of computational time and resources. For further validation of the
proposed method, however, more applications with actual ship
data are necessary in the future.

Acknowledgment

This work was supported by American Bureau of Shipping


Fig. 15. Schematic view of propeller rotation, and cross-flow. (ABS), the National Research Foundation of Korea (2013R1A1A
S. Park et al. / Ocean Engineering 101 (2015) 254–263 263

Table 4
Wake fraction and quasi-propulsive efficiency by full scale CFD computations, and existing and proposed methods.

Method w ηD

wt,w/ESD,model winv,w/ESD,model wv,w/ESD,model wv,w/ESD, full wt,w ESD,full

Full scale computations CFD 0.4865 0.753


Extension from model scale computations ITTC 1978 0.5444 0.2043 0.3501 0.1585 0.3628 0.570
ITTC 1999 0.5444 – – – 0.4360 0.644
Proposed method 0.5444 0.3589 0.1955 0.1719 0.5308 0.774

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