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Technical Guide: Description
Technical Guide: Description
DESCRIPTION
The 7.5 thru 10 Ton Evaporator Blowers are single piece units which
include a well-insulated cabinet, a DX cooling coil with copper tubes
and aluminum fins, expansion valve(s), distributor(s), throwaway fil-
ters, a centrifugal blower, a blower motor, an adjustable belt drive and
® a blower motor contactor.
These units are shipped in the vertical position ready for field installa-
tion. They can be installed for horizontal operation by reversing the
position of the solid bottom panel with the return air duct flange on the
front of the unit.
The 15 and 20 ton evaporator blowers are designed with two distinct
modules to provide maximum application flexibility. The units are
shipped as single packages with the blower module mounted on top of
Technical Guide the coil module. The blower module can be repositioned in the field to
meet almost any installation requirement.
The 15 Ton blower module includes the blower wheel, motor and
SPLIT-SYSTEM drive. The 20 Ton blower module includes the blower wheels and room
for a field mounted motor and drive.
EVAPORATOR BLOWERS
The coil modules include direct expansion coils, one inch throwaway
filters, liquid line solenoid valve for 50% capacity reduction, thermal
NE090, NE/NF120, NE180 & NE240 expansion valves, distributors and a condensate drain pan. Each coil
module also includes a solenoid valve for non-recycling pumpout.
7.5 THRU 20 NOMINAL TONS When the cooling requirement in the condition space is satisfied, the
refrigerant is pumped into the high side of the system.
(Export Only R-410A)
ACCESSORIES—FIELD INSTALLED
SUPPLY AIR PLENUMS
These fully insulated plenums are available for free standing units
located within the conditioned space, are shipped knocked-down for
easy field assembly, are finished to match the exterior of the basic
unit, and have double deflection grills that can be adjusted to vary the
throw, spread and drop of the supply air.
RETURN AIR GRILLS
These expanded metal grills are available for free standing units
located within the conditioned space, are finished to match the exterior
of the basic unit and are shipped in one piece for easy installation.
BASES
Bases are available to raise vertical units above the floor. Outdoor air
may be introduced through these bases by cutting an access opening
to accommodate the outdoor air duct connection. These bases are fin-
ished to match the exterior of the basic unit. They may require field fur-
nished insulation for certain applications.
THREE-PHASE ELECTRIC HEATERS (7.5 THRU 15 TON
ONLY)
Electric heaters are available in several capacities to provide maxi-
mum flexibility. Both the air conditioning unit and the heater can be
selected to precisely match the cooling and heating requirements of
the conditioned space. These heaters are designed for easy field
installation over the supply air opening of the unit. They have been
tested by and will be shipped with a CSA label. Every heater will be
fully protected against excessive current and temperature by fuses
and two high limit thermostats.
Units with electric heat will require only one power supply for both the
heating elements and the supply air blower motor, and the power wir-
ing can be protected by either dual element/time delay fuses or an
inverse time circuit breaker.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
TABLE OF CONTENTS
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6 HEATING CAPACITY - ELECTRIC HEAT
ACCESSORY - NE090, NE/NF120 & NE180 . . . . . . . 8
ACCESSORIES—FIELD INSTALLED . . . . . . . . . . . . . . . . 1
7 STEAM COIL CAPACITY, MBH@2 PSIG . . . . . . . . . 9
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8 HOT WATER CAPACITY, MBH . . . . . . . . . . . . . . . . . 9
ACCESSORIES-FIELD INSTALLED (CONT.) . . . . . . . . . . 3
9 PRESSURE DROP VS. GPM . . . . . . . . . . . . . . . . . . . 9
APPLICATION FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . 4
10 CAPACITY CORRECTION VS. GPM . . . . . . . . . . . . . 9
LIST OF FIGURES 11 SUPPLY AIR BLOWER PERFORMANCE - NE090 (7.5
Fig. # Pg. # TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1 VERTICAL AND HORIZONTAL APPLICATION NE090 12 SUPPLY AIR BLOWER PERFORMANCE - NE/NF120
& NE/NF120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 (10 TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 VERTICAL AND HORIZONTAL APPLICATION 13 SUPPLY AIR BLOWER PERFORMANCE - NE180 (15
NE180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
11 SUPPLY AIR PLENUM DIMENSIONS . . . . . . . . . . . 19 20 BLOWER MOTOR AND DRIVE DATA - NE090, NE/
NF120 & NE180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
12 ACCESSORY DIMENSIONS . . . . . . . . . . . . . . . . . . 20
21 BLOWER MOTOR AND DRIVE DATA - NE240 . . . . 15
13 RETURN AIR GRILL . . . . . . . . . . . . . . . . . . . . . . . . . 20
22 PHYSICAL DATA - NE/NF . . . . . . . . . . . . . . . . . . . . 15
14 BASE ACCESSORY . . . . . . . . . . . . . . . . . . . . . . . . . 20
23 UNIT CLEARANCES - NE090 & NE/NF120 . . . . . . . 16
15 STEAM COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
24 UNIT CLEARANCES - NE180 . . . . . . . . . . . . . . . . . 17
16 HOT WATER COIL . . . . . . . . . . . . . . . . . . . . . . . . . . 21
25 UNIT DIMENSIONS - NE240 . . . . . . . . . . . . . . . . . . 18
LIST OF TABLES 26 UNIT CLEARANCES - NE240 . . . . . . . . . . . . . . . . . 18
Tbl. # Pg. # 27 SUPPLY AIR PLENUM DIMENSIONS - NE090, NE/
1 UNIT SUSPENSION MOUNTING (HORIZONTAL NF120, NE180 & NE240 . . . . . . . . . . . . . . . . . . . . . . 19
APPLICATION) WEIGHTS . . . . . . . . . . . . . . . . . . . . . 6 28 ELECTRIC HEATER DIMENSIONS - NE090, NE/
2 BASIC UNIT SUSPENSION WEIGHTS (LB) - NE240 7 NF120 & NE180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
NOMENCLATURE
Product Identifier
E = Standard Efficiency, 2-Pipe, R-410A Product Generation
F = Standard Efficiency, 4-Pipe, R-410A
1 = First Generation
ACCESSORIES-FIELD INSTALLED (CONT.) supports and the hardware to secure them to the top of the
unit. Hanger rods must be field furnished.
HOT WATER COILS THERMOSTATS
These drainable coils have 2 rows of 1/2" copper tubes, 12 Wall-mounted thermostats and subbases (24-volt) with sys-
aluminum fins per inch, a casing that is finished to match the tem and fan switches are available to control the operation of
exterior of the basic unit, but no water control valve. The coils these split system air conditioners.
slide out of their casings for easy field installation. They
should be mounted over the return air opening on 7-1/2 and 20 TON UNITS ONLY
10-ton units—between the unit coil and blower sections on 15
and 20 Ton units. BLOWER MOTORS
STEAM COILS Two different HP motors are available to meet almost any air
delivery requirement. Both motors have inherent protection
These non-freeze coils have 1 row of 1" copper tubes, a 5/8" and permantly lubricated ball bearings and are field-mounted.
copper tube inside each 1" tube to distribute the steam evenly Power wiring is field supplied.
across the entire length of the coil, 8 aluminum fins per inch,
a casing that is finished to match the exterior of the basic unit, DRIVE PACKAGES
but no steam control valve. The coils slide out of their casings Two drive packages are available to provide a blower RPM
for easy field installation and are pitched in their casings to range that meets almost any air delivery requirement. Vari-
facilitate condensate drainage. They should be mounted over able pitch motor pulleys can be adjusted to provide the
the return air opening on 7-1/2 and 10-ton units—between proper blower motor RPM. All drive packages are rated at
the unit coil and blower sections on 15 and 20 Ton units. least 25% above the nominal HP rating of the blower motor.
Two-groove pulleys and two belts are provided on the 5 HP
SUSPENSION KIT
drive package.
Suspension kit 1HH0451 is available for 15 and 20 Ton units .
installed horizontally. The accessory includes channel iron
APPLICATION FLEXIBILITY
AIR
OUT
MODELS 7-1/2 & 10 TON
BLOWER
The unit is built as a single cabinet with two condensate drain
BLOWER MOTOR
pans. This allows the unit to be installed in either the vertical
or horizontal position for maximum flexibility.
RETURN AIR
COIL
DUCT FLANGE On vertical applications, the air velocity across the cooling
CONDENSATE
DRAIN coil keeps the condensate from dripping off the finned sur-
AIR
IN
CONNECTION face onto the filters.
CONDENSATE
FILTERS DRAIN PAN On horizontal applications, the unit must be installed with the
condensate drain pan under the entire cooling coil.
(VERTICAL POSITION)
• The Supply Air Plenum and the Return Air Grill accesso-
FILTERS ries can be used on either arrangement.
RETURN COIL
AIR DUCT
BLOWER
• The Base accessory can only be used on the vertical
FLANGE arrangement.
AIR
IN AIR When installed horizontally, the unit is designed for ceiling
OUT suspension. Four 3/8"-16 weld nuts are provided in the angle
supports on the front of the unit (the side with the logo).
CONDENSATE BLOWER MOTOR Knockouts are provided in the exterior panels for access to
DRAIN CONNECTION CONDENSATE DRAIN PAN these weld nuts. Hanger rods must be field supplied.
(HORIZONTAL POSITION)
MODEL 15 TON
The unit has two distinct modules; a blower module and a coil
module. The unit is shipped in the vertical position with a ver-
tical air discharge as shown in illustration (a). The blower
module can be repositioned in the field as shown in illustra-
tions (b) and (c) for maximum flexibility.
• The Supply Air Plenum, Return Air Grill and Base acces-
sories can be applied on arrangement (a).
• The Return Air Grill and Base accessories can be
applied on arrangement (b).
• The Supply Air Plenum, Return Air Grill and Suspension
(VERTICAL POSITION) accessories can be applied on arrangement (c).
(HORIZONTAL POSITION)
MODEL 20 TON • The Supply Air Plenum, Return Air Grill and Base acces-
sories can be applied on arrangements (1 & 4).
The unit has two distinct modules: a blower module and a coil • The Return Air Grill and Base accessories can be
module. The unit is shipped in the vertical position as shown applied on arrangements (2, 3, 4 & 6).
in illustrations 1. The blower module can be repositioned in • The Supply Air Plenum, Return Air Grill and Suspension
the field as shown in illustrations (1 thru 6) and (7 thru 12) for accessories can be applied on arrangement (7 thru 12).
maximum flexibility.
BLOWER
AIR
1 2 3
AIR
AIR
AIR EVAPORATOR
COIL AIR AIR
* * *
AIR
4 5 6
AIR
AIR
* * *
FIGURE 3 - VERTICAL ARRANGEMENT NE240
AIR
7 8 9
10 11 12
AIR
IN
AIR
OUT
SUPPLY A IR PLENUM A ND
ELECTRIC HEATER A CCESSORIES
INSTALLED ON THIS END OF THE
UNIT.
NOTE: These values have been accessed using a model of sound propagation from a point source into the hemispheric free field. The dBA values provided are
for reference only. Calculation of dBA values cover matters of system design and the fan manufacturer has no way of knowing the details of each sys-
tem. This constitutes an exception to any specification or guarantee requiring a dBA value or sound data in any other form than sound power level rat-
ings.
TABLE 6: HEATING CAPACITY - ELECTRIC HEAT ACCESSORY - NE090, NE/NF120 & NE180
CAPACITY
NOMINAL RATINGS1
UNIT MODEL HEATER MODEL VOLTAGE TEST 1ST STAGE 2ND STAGE
KW MBH KW MBH KW MBH
25 208 / 2402
2HS045010 10 34.2 10 34.2 - -
46 4803
25 208 / 2402
2HS045016 16 54.7 10 34.2 6 20.5
46 4803
090, 120
25 208 / 2402
2HS045026 26 88.9 16 54.7 10 34.2
46 4803
25 208 / 2402
2HS045036 36 123 16 54.7 20 68.3
46 4803
25 208 / 2402
2HS045010 10 34.2 10 34.2 - -
46 2803
25 208 / 2402
2HS045016 16 54.7 10 34.2 6 20.5
46 2803
25 208 / 2402
180 2HS045026 26 88.9 16 54.7 10 34.2
46 2803
25 208 / 2402
2HS045036 36 123 16 54.7 20 68.3
46 2803
25 208 / 2402
2HS045072 72 246 36 123 36 123
46 2803
1. Capacity Ratings do not include the heat generated by the air blower motor.
2. For 208 volts, multiply the MBH and KW by (208/240)² or 0.751.
For 230 volts, multiply the MBH and KW by (230/240)² or 0.918.
3. For 460 volts, multiply the MBH and KW by (460/480)² or 0.918.
TABLE 9: PRESSURE DROP VS. GPM TABLE 10: CAPACITY CORRECTION VS. GPM
GPM 15 30 45 - GPM 30 45 - -
1HW0451 1HW0451
Pressure Drop, PSI .17 .58 1.22 - Capacity Correction 1.11 1.15 - -
GPM 20 40 60 - GPM 40 60 - -
1HW0452 1HW0452
Pressure Drop, PSI .20 .67 1.41 - Capacity Correction 1.12 1.17 - -
GPM 15 35 55 75 GPM 15 35 55 75
1HW0405 1HW0405
Pressure Drop, PSI 0.2 0.8 1.5 2.5 Capacity Correction 0.74 1.00 1.04 1.06
TABLE 18: SUPPLY AIR PLENUM PERFORMANCE DATA - NE090, NE/NF120 & NE180
Angle of Deflection
Min. Max. Min. Max Drop (Feet)4 Min. Max Min. Max Drop (Feet) Min. Max. Min. Max. Drop (Feet)
2400 615 47 74 20 29 19 9 34 53 23 33 17 8 26 39 45 65 9 5
2700 690 53 83 22 32 20 10 39 59 25 36 18 9 29 45 48 71 10 5
090 3000 770 59 92 24 35 21 10 42 66 27 40 19 9 32 50 52 78 10 5
3300 845 65 101 26 38 21 10 46 73 29 44 19 9 35 55 56 85 10 5
3600 920 71 110 28 41 22 11 50 79 32 47 20 10 38 60 60 91 11 6
3200 820 63 98 25 37 21 10 45 70 29 43 19 9 34 53 54 82 10 5
3600 920 71 110 28 41 22 11 50 79 32 47 20 10 38 60 60 91 11 6
120 4000 1025 78 123 30 45 22 11 56 88 35 52 20 10 42 66 67 102 11 6
4400 1130 86 135 33 49 23 12 62 97 38 57 21 11 47 73 76 115 12 6
4800 1230 94 147 35 53 23 12 68 106 41 62 21 11 51 80 85 127 12 6
4800 880 84 132 32 48 23 12 61 95 38 56 21 11 46 72 73 112 12 6
5400 1000 95 149 36 54 24 12 68 107 42 63 22 11 52 81 81 124 12 6
180 6000 1110 106 165 39 59 25 13 76 119 46 69 23 12 57 89 90 138 13 7
6600 1220 116 182 43 65 26 13 84 131 50 76 23 12 63 98 99 152 13 7
7200 1330 126 199 46 70 27 14 92 143 55 83 24 12 68 107 109 166 14 7
1. Adjusting the vertical louvers will vary the throw, the spread and the drop.
2. Adjusting the horizontal louvers will only vary the drop.
3. The velocity of the air will be 125 ft./min. at the minimum distance and 80 ft./min. at the maximum distance.
4. The velocity of the conditioned air at the bottom of the drop will be 50 ft./min. Drafts will occur if the drop extends into the occupied
level of the conditioned space.
TABLE 20: BLOWER MOTOR AND DRIVE DATA - NE090, NE/NF120 & NE180
MOTOR ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY BELT (NOTCHED)
BLOWER
MODEL RANGE OUTSIDE PITCH OUTSIDE PITCH PITCH
DESIG- BORE DESIG- BORE DESIG-
(RPM) HP FRAME DIA. DIA. DIA. DIA. LENGTH QTY.
NATION (IN.) NATION (IN.) NATION
(IN.) (IN.) (IN.) (IN.) (IN.)
090 644/874 1-1/2 56 1VL44 4.15 3.0-4.0 7/8 AK79 7.75 7.5 1 A36 37.3 1
120 690/936 2 56 1VL44 4.15 3.0-4.0 7/8 BK80 7.75 7.0 1 A36 37.3 1
180 654/835 3 56 1VP50 4.75 3.6-4.6 7/8 BK105 10.25 9.5 1 A57 58.3 1
1-3/8" KNOCKOUT
FOR POWER WIRING (Back Panel)
Do not remove this knockout when
the unit is equipped with an Electric
Heat Accessory. Refer to detail of
the Heater Accessory for power
wiring access opening
52-1/4
7/8" HOLE W/BUSHING
15-3/8 18-7/8 FOR CONTROL
WIRING
1-23/32 KNOCKOUT (Back Panel)
(Removed only when AIR
OUT
Electric Heat Accessory 3-5/8
is used) 1
4-1/4
6-3/4 5/8
16-1/8
2-1/4 25-7/8
15
BLOWER MOTOR
AND DRIVE
ACCESS PANEL
(This side only)
23 4
3-1/4 1-3/4
AIR
2 IN 1-1/8
7/8 O.D. DRAIN
CONN. (Must be
25-1/8 trapped)
48
1
FILTER ACCESS PANEL
(When unit is installed in
2 a horizontal position,do
not block this area with
refrigerant piping)
ALTERNATE
2-5/8” KNOCKOUT*
AIR
OUT
BLOWER
2-5/8”
SECTION
KNOCK-
OUT FOR
SUCTION
CONN.*
All dimensions are in inches. They are
All dimensions
subject to changeare in inches.
without TheyCerti-
notice. are
fied subject to change
dimensions will without notice. Certi-
be provided upon
field dimensions will be provided upon
request.
request.
COIL
SECT
AIR
IN
1-1/4” KNOCKOUT
FOR 7/8” OD DRAIN
CONNECTION*
(Must be trapped)
FILTER ACCESS PANEL
Filters can be removed
through either side of
the unit.
Bottom3 -
K
F
J
G D
KNOCKOUT
H FOR
C LIQUID
PIPING LESS
BLOWER E BOTTOM
AIR SECTION PANEL
IN
D
2-5/16
KNOCKOUT
FOR “P” OD
AIR SUCTION
IN PIPING
EVAPORATOR KNOCKOUT
COIL SECTION FOR “N” All dimensions are in inches. They are
OD DRAIN
PIPING subject to change without notice. Certi-
5/8 PANEL
A B
fied dimensions will be provided upon
request.
D
26-3/4
29-1/2
2-3/4
2-3/8 KNOCKOUT
FOR
2-3/4 SUCTION PIPING
1-3/8 KNOCKOUT
2-3/4 FOR 1 OD
DRAIN PIPING
NOTE: All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon
request.
ACCESSORIES
1. Overall dimension of the unit will vary if an electric
• Hot Water or Steam Coil - Add 6” to overall height heater, a supply air plenum or a base is used.
when used 2. If the coil has to be removed, this dimension is required
• Supply Air Plenum - Add 24-5/8” to overall height to loosen screws that secure the coil to the unit frame.
when used This dimension will also be required for blower motor
access if the piping connections are made on the oppo-
• Base - Add 23-3/8 inches to overall height when used site side of the unit.
TABLE 26: UNIT CLEARANCES - NE240 3. Allow enough clearance to trap the condensate drain
lines.
MINIMUM CLEARANCES 240
Side Air with RETURN AIR opening 24”
Side with SUPPLY AIR opening 1 24”
Side with PIPING CONNECTIONS 24”
Side opposite PIPING CONNECTIONS2 24”
Bottom3 -
E
K C
K
F 3
11-1/2
L L
H
1SP0451
D
A B
H 1SP0452
SHIPPED KNOCKED-DOWN
FOR FIELD A SSEMBLY
090 & 120 - KNOCKOUT FOR POWER WIRING 180 - KNOCKOUTS FOR POWER & CONTROL WIRING
Electric Heaters are NOT CSA approved for installation within a supply air plenum.
L
K 1SP0405 C
O
G
N
H N
D
F E N
A D B
F
FIGURE 11 - SUPPLY AIR PLENUM DIMENSIONS
TABLE 27: SUPPLY AIR PLENUM DIMENSIONS - NE090, NE/NF120, NE180 & NE240
Plenum Unit Plenum Dimensions (inches)
Model Model A B C D E F G H K L M N O
090
1SP0451 52-1/8 28-1/4 27-1/2 49-3/8 17-7/8 8-3/4 7/8 1-1/8 15-1/4 1-3/4 - - -
120
1SP0452 180 60-3/4 31 27 55-3/4 19-7/8 6-1/8 1 2-1/2 19-1/2 1-1/2 - - -
1SP0405 240 89-1/2 30-3/4 24-5/8 37-1/2 6-5/8 3-15/16 17-1/4 3-5/8 1-1/2 5-1/2 24 3 18
1 D
L E
F
ACCESS OPENING FOR POWER SUPPLY WIRING
M
G 10KW THRU 36KW - Add a 1-1/4" conduit fitting
C HEATER to the 1-23/32" hole for wire sizes up through
H
ELEMENT #1 AWG. Remove the knockout ring and add a
CHAMBER 1-1/2" conduit fitting to the 1-31/32" hole for
wire sizes up through #0 AWG.
K
3/4 72KW THRU 36KW - Add a 1-1/4" conduit fitting
to the 1-23/32" hole for wire sizes up through
#1 AWG. Remove the knockout ring and add a
B 2 " conduit fitting to the 2-1/ 2" hole for wire sizes
A up through #0000 AWG.
2HS04501025, 46, 58 10
090
2HS04501625, 46, 58 16
120 27-1/4 25-1/4 14-1/4 1 4 1/2 5-1/2 1-1/2 1-1/2 22-1/4 19-1/4
2HS04502625, 46, 58 26
180
2HS04503625, 46, 58 36
2HS04507225, 46, 58 72 180 28-11/16 28-11/16 21-3/4 1 5-1/4 3/4 6-3/8 2-1/4 2-1/2 22-3/8 19-1/4
090 090
1RG0451 52 25 1BS0451 52 25-1/8 20
120 120
1. Installs over the return air opening of the unit-before the filters.
2. Installs between the coil and blower section of the unit.
1. Installs over the return air opening of the unit-before the filters.
D 2. Installs between the coil and blower section of the unit.