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Ghadiri & Rasti 2014
Ghadiri & Rasti 2014
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: This paper presents experimental results of hot-wall condenser removal, condenser air cooling incre-
Received 21 September 2013 ment, capillary tube diameter effect, compressor cooling capacity effect, changes of R134a charge amount
Accepted 12 March 2014 and ambient temperature effect on a commercial bottom mounted freezer to decrease energy con-
Available online 26 March 2014
sumption and production cost. Experiments were carried out on a 418 L dual evaporator domestic
bottom mounted freezer using 155 g R134a as the refrigerant. As a result, the improvement of refrig-
Keywords:
erator energy consumption was studied experimentally. Investigations made under controlled conditions
Domestic Refrigerator
have shown that the more the heat removed from the condenser, the higher the efficiency can be. Data
Hot-wall condenser
Energy efficiency
were provided under the standard conditions for evaluating energy consumption and efficiency of re-
Capillary tube diameter frigerators. Results showed that by hot-wall condenser removal, condenser air cooling increment and
Compressor cooling capacity decreasing compressor cooling capacity, energy consumption and refrigerant charge amount reduced by
23.6% and 19.3%, respectively.
Ó 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.applthermaleng.2014.03.024
1359-4311/Ó 2014 Elsevier Ltd. All rights reserved.
336 F. Ghadiri, M. Rasti / Applied Thermal Engineering 67 (2014) 335e340
Fig. 1. Hot-wall condenser; (a) configuration and setup of tubing for a hot-wall
condenser, (b) cross section of a hot-wall condenser on refrigerator’s wall, (c) cubic
condenser sketch.
F. Ghadiri, M. Rasti / Applied Thermal Engineering 67 (2014) 335e340 337
1
ON time ratio is the operating time of the compressor in one cycle divided into
the total cycle time. Fig. 2. Condenser inlet temperature for one ONeOFF cycle.
338 F. Ghadiri, M. Rasti / Applied Thermal Engineering 67 (2014) 335e340
OFF-time will make the best case. Commonly, the thermal energy
The evaporator temperature over a period of time is measured consumption for fridges is calculated. The results of annual energy
and the results are sketched in Fig. 4. Side condenser removal will consumption are plotted in Fig. 6. According to this figure, annual
cause the lowest condensation and will naturally reduce the cool- energy consumption of domestic refrigerator in states of side
ing capacity of the cycle. Therefore, the second case will have the condenser removal and increment of condenser air cooling
highest evaporator temperature. The third case has the same decreased by 1.2% and 10.8% respectively in comparison of base
evaporator temperature as the base case. The most important factor refrigerator. In each case, annual energy consumption of the
in fridge design is the electrical energy consumption. The electricity refrigerator was calculated for the 24 h test of the refrigerator under
demand of the three cases is measured over time. The results of this the standard test conditions of ISO 8187 and multiplying the results
factor for a cycle of the compressor are reported in Fig. 5. by 365 day in a year.
The base case has the highest energy consumption level. The Efficiency index for the refrigerators was defined below:
side condenser results in a pressure drop and, as a result, the
compressor needs more power to make the pressure difference in Annual energy consumption
Efficiency index ¼
the cycle. Interestingly, the energy level of cases two and three are Standard annual energy consumption
not the same. The third case has a very low electricity consumption (1)
comparing other two cases. By removing the side condenser, the
pressure drop is reduced and by using a bigger fan, the sub-cooling Standard energy consumption was calculated according to
of the refrigerant is guaranteed. These two factors will increase the standard ISIRI 4853-2. According to this standard, the standard
COP of the cycle. For a standard refrigeration load, a higher COP annual energy consumption for the experimental setup was
leads to a lower compressor work and electricity. In Fig. 5, the 835 KW h/year. This standard value was calculated with each
energy is the total energy of the fridge including compressors and compartment volume and average temperature during the ON/OFF
all fans. Although in the third case the condenser fan is bigger and cycle of the appliance.
gets more energy, the total energy consumption of the cycle is
lower than two other cases. 3.2. Compressor cooling capacity
The energy consumptions in Fig. 5 are plotted for a compressor
cycle. In addition to the compressor energy, the compressor work The effect of compressor cooling capacity was experimentally
time is important. The lowest energy consumption and longest investigated. Cooling capacity of the base and the new compressors
were 235 and 200 W, respectively. The power consumptions for a
compressor ON/OFF cycle are plotted in Fig. 7. Experiments were
Fig. 4. Evaporator outlet temperature for one ONeOFF cycle. Fig. 6. Annual energy consumption of the domestic refrigerator.
F. Ghadiri, M. Rasti / Applied Thermal Engineering 67 (2014) 335e340 339
Table 2
Comparison the results of changes on operating parameters of case study domestic refrigerator.
R134a charge amount, g 155 155 125 125 125 125 125
Cooling capacity, W 235 235 235 200 200 200 200
Capillary tube inner diameter, in. 0.031 0.031 0.031 0.031 0.028 0.031 0.031
Suction temperature, C 38.3 46.8 35.7 35 31.3 35 43.8
Discharge temperature, C 62 84 68 62.3 61 63 76.5
Condenser outlet temperature, C 46 53 42 40 40.5 40 49.5
Energy consumption, kW h/day 2.221 2.214 1.98 1.722 1.820 1.679 2.480
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