Professional Documents
Culture Documents
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Vendor's Name
COMPANY Name :
AI-Khafji Jo int O per atio ns
"~ P u rc h a s e r Name :
JGC G u lf Intern atio nal Co . Ltd
c; n: Plant Lo cat i o n :
AI-Khafji
ci P r o j ec t Name C onstruction atWater T re atm ent F acilitie s - P has e 3
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0 -c P u rc h a s e Order No . : G -K 02 4- P-3100- 001-A
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Eauioment/Material Nam e a n d Ite m and or Taa Number:
Do c u m e nt T itl e : MS FOR SITE GRADING & EXCAVATION
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Construction of Water Treatment Facilities-
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Phase 3
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JOB No.
JGULF DOC. NO.
G-K024-P-3100-001-A
ORIG. PURCHASE ORDER REV.
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KJO DOC . NO.
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BY... Date 1/25/2012
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ENG DEPT
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CE RT IFIED /ISSUED FOR CONSTRUCTION I
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TH IS DRA W ING
IS NOT TO BE
USED FOR
CON STRUCTION
OR FOR MS FOR SITEGRADING & EXCAVATION PLANT NO. INDEX DRAWING NO. SHT . NO. REV. NO.
ORDERING
MATER IALS UNTIL
CONSTRUCTiON OF WATERTREATMENT FACILITIES- PHASE - 3 4602 A
CERT IFIED AND WATERTREATMENT FACILITIES ( WTF-3) 1 of 10 0
DATED
AL-KHAF JI KJO JOIEWO _ HQ824PC09
Vendor Doc. No .:
KJO 3411 02W
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REVIS ION S
EARTH EXCAVATION
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ENG . DEP T
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"''!2 4.1 Site Grading ... .. . .... .. .... ... .. ... .. .. .. ... ... .... .. .. .. .. ... ... .. .... .. . ... 4
4.2 Excavation... ... ... ... ... ... ... .. . ... ... .. . ...... ... ... ... ... .... .. .... .. .. .. . 5
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I 5. QUALITY CON TROL AND ASSURANC E ... ......... ... ... .. .. . ..... . ..... 6
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REVIS IO NS
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OATE :
ENG , DEPT
BY
DATE
BY
DATE :
CERTIFIED
BY
DATE
THIS DRAWINGS
IS NOT TO BE
USED FOR
CONSTRUCTiON P LA NT N O. INDEX DO CUME NT NO . SHT ,N O. REV.NO .
ORFOR
METHOD STATEM ENT FOR SITE GRADING AND EXCAVATION
ORDERING
CONSTRUCTiO N OF WATER TREATMEN T FAC ILITIES - PHASE 3 3
MATERIALS UNTIL
CERTIFIED AND
WATER TREATMENT FAC ILITIES (WT F-3)
4602 A - OF
DATED
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"< This Method Statement highlights AHC's work sequence intended for site grading and excavation
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works and ensure that works are conducted in accordance with the good working practices; work is
" inspected and verified as per requirements of JGULF I KJO Project specificat ions. All waste materials
shall be disposed in accordance with KJO Environment Regulation.
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::> • Project IFC Drawings
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a- ur • KE-054819, Safety Plan
ii' ""0 8 • SAES-A-114, Excavation and Backfill
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3. REQUIRED EQUIPMENT AND PERSONNEL
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3.1 Tools and Equipment
3.1 .1 Payloader (1.50 m' Capacity)
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3.1.3
3.1.4
Backhoe
Bobcat
Dump Truck (16.0 m' Capacity)
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1'l 3 2.2 Civil Foreman
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32.3 Safety Officer
REVISION S 32.4 Civil Leadman
DRAW N 32.5 Laborers
BY 3.2.6 HE Drivers
3.2.7 HE Operators
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3.2.8 Flagman
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3.2.9 Standby Man
OPR-G OEP T
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4. EXECUTION
DATE This Method Statements describes the steps to be taken and sequence of events necessary to enable
satisfactory completion of each activities. AHC considers the following work sequences ;
ENG. DEPT
4.1 Site Grading
BY
4.1.1 Prior to commencement of grading works, ensure that Work Permit have been issued and
JATE
that all relevant documents and IFe drawings for site grading are available.
APPD. f OR COMSTR
BY 4.1.2 The Surveyo r shall identify and establish the areas with reference to the issued IFC
drawings that will be affected by the site grading, especially the finish grade elevations, the
DATE cut and fill portion, prior to the start of work. The use of machine will be determin ed on the
CERTlFIED
extent of grading wo rks to done at site.
BY
4.1.3 Erect barriers I tapes and install safety signages and other necessary warni ng signs to
DATE isolate and secure the area to be graded.
THIS ORAWINGS
4.1.4 Scrape I cut soil to finish grade level using appropriate equipment. For large areas, pay
ISN OT TO BE loader shall be used and bobcat for small and limited areas where movement is constraint.
USED FOR
CONSTRUCTION PLANT NO . IN DEX DOCUMEN T NO. SHT.NO . REV.NO .
OR FOR
METHOD STATE MENT FOR SITE GRADI NG AND EXCAVATION
ORDERING
CO NSTRUCTIO N OF WATER TREATMENT FACILITIES - PHASE 3 4
MATERIALS UNTIL
CERTIFIED AND
WA TER TREATMEN T FACILITIES (WTF-3)
4602 A - OF
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following the procedure for survey works.
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8lr 4.2.3 The type of excavation depends on the depth and location of the structures . Provide
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working space of 750 mm minimum from the outermost side of the structures.
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4.2.3.1 For excavation less than 1.00 meter depth;
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RE VI SION S 4.2.3.2 For excavation up to 2.00 meter depth;
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APPD. FOR CONSTR. 4.2.3.3 For excavation 2.00 to 4.00 meter depth ;
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DAT E"
CERTlFIEO
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DATE
THIS DRAWINGS
IS NOT TO BE
USED FOR
CONSTRUCTION P LANT NO . INDE X DOC UME NT NO . S HT .N O . REV.NO .
OR FOR
METHOD STATEMENT FOR SITE GRA DING A ND EXCAVATION
ORDERING
MATERIALS UNTIL CON STRUCTIO N OF WATER TREATMENT FACI LITIES - PHASE 3 5
CERTIFIED AND 4602 A
DATED WA TER TREATMENT FACILITIES (WTF-3)
KJO J OIE W Q:
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l!:I:l) dGG Gulf Intema1iDnaI GO. Ud. . __ JG ULF Doc No: V-3100 -001-A-217
KJO-3411 - 0 2W
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( VARIES)
750 ~750 2000
(V f.RIES)
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4.2.4 Erect barricades on the perimeter of the area to be excavated and provide warnings signs
as safety precaution.
4.2.5 Use manual excavation method where underground utilities are suspected or unless
otherwise directed by JGULF. A trial excavation may be required before proceeding with
the general excavation .
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are likely to be no existing underground utilities and will not cause damage to existing
facilities or structures during operation . No person will be allowed to work in any excavation
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where there is possibility of being struck by machine excavator.
If underground facilities which are not shown in the drawinqs are discovered , stop on-going
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excavation and report discove ry to the Client Deploy workers elsewhere until such solution
or approval to continue has been issued.
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REVISION S shall be provided for excavation longer than 15.0 meter.
DRAW N
4.2.9 Install adequate shoring (e.g. timber or steel sheet piles) in excavation deeper than 1.20
BY
meter where loose soil is encountered and where sloping is not possible .
DATI" -
4.2.10 Dumped the excavated materials 1.00 meter away from the edge of excavation to prevent
CH KD BY:
collapse of the area adjacent to the excavation.
OPR'G DEP T
4.2.11 Continue excavation activities until the required depth or elevation is acquired.
BY'~
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DATE
4.2.12 If underground water is encountered during excavation, dewatering will be carried out as
per approved method .
ENG . DEPT
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' -1 5. QUALITY ASSURANCE AND CONTROL
DATE· 5.1 All stages of work shall be inspected in accordan ce with the approved Quality Control Inspection
and Test Plan (ITP).
A PPD. FOR CO NS TR
5.2 Inspection and Approval
BY'-
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5.2.1 The Civil QC Inspector shall ensure the quality of the work in respect to both workmanshi p
DATE
and materials .
CERTlFIE O
5.2.2 JGULF I KJO reserves the right of inspection by itself or its Representative during all
BY' - -l phases of works.
DATE'~ I 5.2.3 During construction period, AHC shall be responsible for carrying out the monitoring of the
relevant and anticipated settlements and other soil movements .
TH IS DRAW INGS
IS NOT TO BE 5.2.4 The monitoring marks, etc., at the structure or foundation shall be installed by AHC.
USED FOR
CONSTRUCT ION METHOD STATEME NT FOR SITE GRADIN G AND EXCAVATIO N PLA NT NO. INDEX DOCUME NT NO . SHT.NO . REV.NO.
ORFOR
ORDERI NG
MATER IALS UNTIL CONSTRUCTION OF WATER TREATMENT FACILITIES - PHASE 3 6
CERTIFIED AND 4602 A
DAT ED WATER TREATMENT FACILITIES (WTF· 3)
KJO JOIEWO :
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7. ATTACHMENTS
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a. ;= 7.1 Attachment-1 Job Safety Analysis
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REVISIO NS
DRAWN
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CATF -
CHKOBY.
BY:
DATE
ENG . DEPT
BY:
DATE
BY
DATE
CERnFIEO
BY
DATE
THIS DRAWINGS
IS NOT TO BE
USED FOR
CONSTRUCTION METHOD STATEMENT FOR SITE G RADING AND EXCAVAT ION PLA NT NO. INDE X DOCU MENT NO. S HT .N O. REV .NO .
OR FOR
ORDERING
CONSTRUCTION OF WAT ER TREATM ENT FACILITIES - PHASE 3 7
MATERIALS UNTIL
CERTIFIED AND
WA TER TREATMENT FACILITI ES (WT F-3)
4602 A - OF
DATED
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KJO JO IEW O: HQB24PC09
AL-KHAFJI
~ dGG QlIf International GD. Ud. ~~IIo~ JGULF Doc No: V-3 100-001 -A-217
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I Attac hment-1 I AL·KHAFJI JOINT OPERATIONS
JOB SAFETY ANALYSIS
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(Contractor's relevant disciplin e engineers,
Line Management & Safety personnel ) na ger/Eng ineer) (PCD Safety)
S No. Steps Required to Complete Task Identify Hazards & Assess Risk Cont rols to Eliminate/Reduce Ris k
1. • Planning/Site preparation • Obtain PTW prior to the comme ncement of
• Pinch points.
the work and 1st copy to be kept at the work
• Damage to property. site in compliance to KJO work permit
• Stored energy. procedure.
• Survey work area and address safe work
method, hazards and precautions.
• JSA sha ll be followed and to be explained to
all employees during Tool Box Talk prior to
start of activities and it must be made
available at the site .
• Joint inspection of KJO involved departments
and contractor shall be conducted prior to
start of activities.
• All tools and equipment shall be inspected,
color coded and with current 3"' party
certificates. All shall be prepared and ready
to be used for the job.
• Equipment Operators and truck drivers
shall have in their possess ion current 3rd
artv certificates and SAG license
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2. o Removal & grading of ground surface o Personnel hit by moving equ ipment. o All personnel involved in the job shall be
by bulldozer/pay loader. required to undergo STARRT by concerned
o Damag e to underground utilities. superv isor before work comme nces on a
o Dust Hazard daily basis.
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I AL-KHAFJI JOINT OPERATIONS
• Eye injury due to foreign body. • A trained flagma n/spotter equipped with high
visibility vest and red & white flags shall be
• Pinch Point.
assigned to each equipment while grading
• Release of energy . work is in progress.
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I AL· KHAFJ I JOINT OPERATIONS
• Ground shall be free from underground
utilities before ground grading starts. Trial pits
/ excavatio n shall be conducted first around
the area to be sure that it is free from utility
lines such as power, water , gas and sewer
lines.
• Load bearing capacity of the ground (high
water table/loose/wet soil hazards) shall be
checked prior to allowing equipme nt/vehicle
to enter the area to prevent bogged
down/unstable/overturn,
• Only experienced and skilled workers are
allowed to do the job .
• All rotating and sharp blades used for the job
shall be provided with guards for protection.
• All invoived personnel shall be briefed during
toolbox talk /training about safe working
practices to be applied for the job to prevent
pinch point, release of energy , crus hed injury
and fall of personnel on same level.
• Surrounding area shall be barricaded with
safety signboa rds. " Keep Away - Site
Grading Works in Progress".
• Personnel shall be advised on safe manual
handling procedure.
• Drivers/Eqpt. Operators shall maintain safe
distances between each other while work is
in progress .
• Supervisor concerned shall supervise his job
closelv until end of shift.
3. • Loading of demolished materials onto • Personnel hit by moving truck or equipment. • Only drivers with valid SAG license are
truck/trail er and travel for disposal. allowed to drive.
• Damage to property cause by careless operation
of equipment/tru ck. • Truck drivers shall not be allowed to stay
,
inside the drivers cabin while truck is being
• Fall of materials from truck /trailer. loaded by loader.
i • Tiltina of durno truck while dumDina its load due to
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I Attachment-1 I
AL-KHAFJI JOINT OPERATIONS
loose or uneven ground.
o Perso nnel shall be briefed on the safe
o Other personnel affected during dumping of load manual lifUng procedure before they are
activ ities. allowed to lift/carry materials .
o Equipment operators shall have valid 3'" party
certification . Equipments used shall also
have a valid 3'" party inspection certificate
before they are allowed to work in the plant.
o Loade r operator/s and truck drivers shall be
briefed on safe loading operation by
superv isor before starting the job .
o Flagmen with high visibility vest and flags
shall be assigned to each equipment and
truck to assist the operator/s and drivers for
safe maneuvering and moveme nt in the area .
o Nearby structures /equipmenl shall be
provided with protection and barricades to
prevent damage from ongoi ng operat ion.
o The load shall be properly and safely
,
tied/fas tened tightly against the truck to
,
prevent fall of materials during the
:
transpo rtation of the same.
o Demolished pavement materials shall be
loaded safely onto dum p trucks and shall be
properly covered before travel to disposal
area. Truck/s shall not be overloaded.
o The maximum speed of trucks inside the
South area shall oniy up to 30 KPH.
o Truck driver shall inspect first the ground
where 10 dump the load to ensure even and
stable ground .
o Other personnel at the dumping site shall be
moved out from the area before dump ing the
debris.
o Dust control measures shall be done during
demo lition and loading construction debris
onto dum pt rucks .
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I I Attachment·1 I AL-KHAFJI
• Supervisor concerned shall closely supervise
the loadinq operation.
4. • Excavation Activities • Underground utilities damaged . • A tool box talk shall be conducted by work
supervisor to his crew prior to start of
I • Nearby piant equipme nt or utilities damaged by excavation works.
work equipme nt.
I • Excavatio n/Road closure Permit and daily
• Personne l hit by reversing or moving work permit shall be obtained before work
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vehicle/equipment.
begins. I
I • No safe access into the excava tion. • Trial pits (hand excavation) shall be
excava ted around the exca vation
• Not wearing PPEs.
area/strategic locations (check with Area
• Use of improvised tools. Authority) to a depth recom mended by the
Area Authority. Follow ing assessment of the
trial pits. mecha nical excavation could be
performed .
• No mec hanical excavator shall be allowed to
excavate within 5 feet away from existing
utilities or equipment.
• All movi ng equipment and vehicles used in
the work site shall have trained spotters
equipped with high visib ility reflective vest
and red & green flags to direct the drivers and
operators safely. Nobody is allowed to stand
and go near to a moving/working equipment
without ca lling the attention of operator to
stop the machine first. ,
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loaded into dump trucks for proper disposal.
• Adequate safety signs .hard barricades and
blinkers shall be provided around the
excavated area .
• Gas testing shall be continuously conducted
during the shift by certified gas tester.
• Excavat ion with 1.2 meters depth shall be
t ' considered a confined space so a co nfined
space entry permit shall be obtained.
I
• A trained standb y man shall be ass igned and
equipped with reflective vest, air horn/whistle
and log sheet to monitor the workers inside
I the confined spac e.
• Adequate shoring shall be provided against
excavat ion walls with a depth of 1.2 meters
and deeper to prevent possible collaps e or
sloping and benching shall be applied.
! • Access and ex it ladders in excavation shall
be provided every 25 feet with 1 meter
I extended above ground and secured .
I
• A walkway across excava tion shall be
provided with guard rails and toe boards.
• All PPEs required for the job shall be used
properly by workers and will be checked from
time to time.
• All tools and equipment to be used for the job
shall be inspected before each use. Monthly
color code shall be app lied.
• Improvised tools shall be strictly proh ibited at
site. I
7 of R
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millI JGC GlIlllnternaliollal Co,llli.
I Attachment-1 I
AL·KHAFJI JOINT OPERATIONS
with cups and if required electrolyte drinks
shall be provided too.
• Close superv ision shall be done by work
supervisor.
5. • Welfare /Facilities • Heat Stress/Heat stroke • Working personnel shall be provided with
heat shelter where they can have a rest
• Over fatigue due to excess ive wor k.
during hot days.
• Cool drinking water shall be provided
including electrolyte drinks whenever required
·.1....
Hard Hats
Sa fety Glass
Steel Toe Boot s
Other Gloves
-;Yes1
Work Vest
~ Safety Harness
~ Face Shield
Yes Goggles
Barricades
Yes I Hand Tools
Yes I Compact or
Yes I Lifting Gear
Yes I Cranes
Yes I For klift
Jackhammer Yes
Cotton Gloves . Fire Extinguihsers Yes I Air Hoist/Man Rider Othe r Equipments/Ma terials Yes
8 of 8