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NAWARA PROJECT E@
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(PTPELtNE)
ary
@! - Contract n": OTP/PP/189 OMV/BIMS EPCC PPL
Jobn" I P131].o2472
OMV
Contractor dæ, n': Eng¡nær¡ng doc. n': Sheet Class Client doc. n':
NAWPPL.BIMSVAL-NPPL-OO{H¡C.Í TP-M2OO 'l of I 3 NAWPP{--BIMSVAL-NPPL.OOO-OC-ITP-OO20O

Vandor Logo:

Þil 4::=ttrzs
Vendor Doc. N": PO numbår:
QCP VTS16-254 75-2016

QUALIW PLAN (incl. lnspection and Test Plan)

,i

002 2710312017 lssued for lnformat¡on A.C. E.T D-M.


001 031o312017 lssued for lnformation A.C. D.M,
000 2111212016 lssued for lnformation A.C. E.T D.M,
803 0711112016 lssued For Aoproval A_C. E.T D.M.
802 2411012016 lssued For Review A.C. D.M.
801 1311012016 lssued For Review A.C. E.T D.M.
Rsv. Date REVISION TITLE PREPARED CHECKED APPROVED CLIENT

File Name: QCP.xlsx


Date: 24ls{arch2Ol7
INSPECTION AND QCP No: vTs16-254
TEST PLAN Rev. No: 04
Píano dí íspezìone e dì colløudo Sheet: I of I
VITAS iob No: vTsl6-254

Client Cliente GIE BOUCHAMAOUI STREICHER


NA\ilARA PIPE

P.O./Contract No Ordine d'Acquisto 75-2016

Equipment Fornitura : GLOBE AND CHECK VALVE

Project Progetto : NA\ilARA PROJECT (PIPELINE)

VITAS Job Number Commessa VITAS n"z vTs16-254

Material Type Tipo di Materiale AlOsN


ASTM A216 WCB
ASTM 4352 LCB / /
ASTM A4ß7 Gr^4D ,/

Description Remarks
Descrizione Annotazioni
Inspection Parts Unless otherwise specified, the applicable revision of the standards and
Parti Ispettive specilications herein containedo is the latest revision published at the date
of issue of the first Customer Purchase Order.
I VITAS
GIE BOUCHAMAOUI
STREICHERNAWARA
PIPELINE BIMS INSPECTION NOTIFICATION FOR WITNESS ACTVITIES SHALL BE
3) OMV (TUNISIEN) SENT 15 DAYS TN ADVANCE
PRODUCTION GMBH
4) TTPI
Intervention Points
Punti di Intet'vento

H : Ilold Point
lV : Witness Point
SW : Snot Witness
R : Review
M : Monitorine

Step 4.30: remove ASME IX.


SteD 6.40 & 6.60: Added reference to customer spec
4 24-03-2017
SILVANO
LUCA RAMPAZZO F'RANCESCO MENIN LUCIANO NOVELLA
GIRARDELLO
Step 4.30: Changed NDE type. Previous examination was UT

3 03-03-2017
SILVANO
LUCA RAMPAZZO FRANCESCO MENIN LUCIANO NOVELLA
GIRARDELLO
Rev.02 : modified impact t€st value on step 1.30

2 05-1 1-2016
SILVANO
LUCARAMPAZZO FRÁNCESCO MENIN LUCIANO NOVELLA
GIRARDELLO
SILVANO
I 22-10-2016 LUCA RAMPAZZO FRANCESCO MENIN
GTRARDELLO
LUCIANO NOVELLA
SILVANO
0 t2-10-2016 LUCA RAMPAZZO FRANCESCO MENIN LUCIANO NOVELLA
GIRARDELLO
Rev Date - Dafa Prepared - Prepørato Checked - Controllato Checked - Controlløto Approved -Approvato

VALVITALIA SPA - VITAS DIVISION - Via Soastene, 24 - 36040 Brendola (VICENZA) - ITALY - Phone: 0444 749'11'l - Fax: 0¡144 401498
Date: 24llarch2017
INSPECTION AND QCP NO: vTS16-254
TEST PLAN Rev. No: 04
Piano di íspezione e dí collaudo Sheet: 2 of 8
VITAS iob No: vTsl6-254
VITAS Reference Specifìcation Cert. Date and Signature
Step Inspection Activity
Proced. Acceptance Criteria Type Data e Firma
Proced. Specifca di Riferimento Criteñ Tipo
Pos. Attività Ispettiva VITÀS BIMS OMV TTPI
VITAS di Accettazione Cert.
Activities below described shall be performed at foundry

0.01 Pre Inspection Meeting H H w H

Castings / Forgings marking


MSS.SP-25

0.10
Castings / Forgings

Fusioni / Forgíati
An arrow indicating the
direction offlow shall be
embossed or cast on the body in
fr

\K R R

those valves whose operation


depends on it ù
All castings repair shall be in
Castings:
accordance with ASTM 4488
Weld repair (after
internal NDE)
If repair welds res{*/ $

ffi
are required
WPS /
0.15 shall be stated on material R R
(if'.pd*i
Fusioni: saldature di PQR rl:)
certificates any
ripat'øzione
(dopo controlli NDE
Where required shall be done a
Þ
intemi)
new qualiw heat treatment
Material shall be supplied _,L,r
Heat Treatment on
according to applicable ¡cc/"tç( ,/
castings / forgings
ASTM A1O5N ENí !
1.00 R R

N
ASTM A216 WCB 10204\
Trattam. termico fusioni / ASTM 4352 LCB 3.1 ''
forgiati ASTM 4487 Gr.4D
Material according to /'[/ {
I
Castings / Forgings
Chemical Analysis
applicable x".ffi
ASTM AIO5N EN',1
1.10 R R
Fusioni / Forgiatí:
ASTM A216 WCB 10204-c ,{
ASTM A352LCB ¡.1'ìrll
Analisi Chimica
ASTM 4487 Gr.4D "tv,\l)
Test shall be performed for
each heat according to
ASTM A37O
Castings / Forgings:

1.20
Mechanical Tests
Acceptance criteria:
according to applicable
Acc. to
EN
10204:
,M R R
Fusioni / Forgiati:
ASTM A1O5N 3.1
Prove Meccaniche
ASTM A216 WCB
ASTM A352LCB ppT/
ASTM 4487 Gr.4D

VALVITALIA SPA - VITAS DIVISION - Via Soastene, 24 - 36040 Brendola (VICENZA) - ITALY - Phone: 0444 749111 - Fa* 0444. 401498
Date: 24M¿rch2Ûl7
INSPECTION AND QCP No: vTs16-254
TEST PLAN Rev. No:
Y^*t
o4
Piano di íspezìone e dí collaudo Sheet: 3 of I
VITAS iob No: vTslé-254
VITAS Reference Specification Cert. Date and Signature
Step Inspection Activity
Proced. Acceptance Criteria Type Data e Firma
Proced. Specffica di Riferimento Criteú Tipo
Pos. Attività Ispettiva VITAS BIMS OMV TTPI
VITAS di Accettazione Cert.
Test shall be performed for
each heat according to
ASTM A37O
Notch Charpy "V"

ASTM A216 WCB


Castings / Forgings: Test temperature'. - 29 "C /
Acc. to
Impact Tests Acceptance criteria:
EN
1.30 Average test result min 27 J R R R
10204:.,
Fttsioni / Forgiati: Single test result min 2l J
3t ls
Prove Meccaniche io
I ti"
-\il
ASTM A352LCB I \.1
ASTM 4487 GR.4D
Test temperature: - 46 "C
Acceptance criteria:
Average test result min27 J
Sinsle test result min 21 J
Test shall be performed for
each heat according to
ASTM A37O
Castings / Forgings:
Acc. to .ira;¡¡', ..'
Hardness Test Acceptance criteria: .
EN
t-40 according to applicable 'í,,.]Çiit¡ R R
t0204 ..,ç

$
Fusioni / Forgiati: ASTM AlO5N
Durezze ASTM A216 V/CB
3.1
t/r.::i
ASTM 4352 LCB
ASTM 4487 Gr.4D
NACE MROI75/TSO I5I56
Shall be examined critical areas
ofbody and bonnet defined in
ASME 816.34 including butt
Castings;
welding ends
Radiographic
Examination (RT) /'!l
*'oî3/
1.50 Extent of testing: see table 1 R R
t.,.\
Fusioni: esame 1

K
Butt welding ends: 100% of qty ,,1-t,
radiografico (RT)
Acceptance Criteria:
ASME 816.34 Aooendix I
Shall be examined all
accessible surfaces ofbody and
Castings:
bonnet according to

1.60
Magnetic Particle
Examination (MT)

Fusioni: Cotttrollo
ASME 816.34

Extent oftesting: see table 1


Report¡

T+\
t:!q
K
1ffi-' R R

magnetíco (MT)
Acceptance Criteria:
ASME 816.34 Appendix II
,s-
1.70
Castings/ Forging:
Visual Examination Method: MSS-SP-55
Extent oftesting: 100% ofqty
ffi ilt R R
Fusioni / forgiati:
Contt'ollo Visivo
Acc. criteria: MSS-SP-55
l/, J,6ì.,l?

VALVITALIASPA-VITASDIVISION-ViaSoastene,24-36040Brendola(VICENZA)-ITALY-Phone:0444749'ifi-Fax:0¡144401498
Date: 24March2017
INSPECTION AND QCP No: vTSl6-254
:#Ftnra, TEST PLAN
Piano di ispezione e di colløudo
Rev. No:
Sheet: 4 of
04
I
VITAS iob No vTsl6-254
VITAS Reference Speciäcation Cert. Date and Signature
Step Inspection Activity
Proced. Acceptance Criteria Type Data e Firma
Proced. Specifica di Riferimento Criteñ Tipo
Pos. Attività Ispetfivø VITAS BIMS OMV TTPI
TlITAS di Accettazione Cert.

Castings / forging :
Dimensional Inspection Acc. criteria: Vitas drawings
1.80 V//R R R R
Fusioni /forgiati: Extent of testing: 100% of qty
Contrcllo Dim.

Activities below described shall be performed at Vitas / sub-supplier

Castings and forgings


incoming: Visual
Examination Method: MSS-SP-55
2.0r
Ricevimento
Fusioni/forgiati
Extent oftesting: 100% ofqty
Acc. criteria: MSS-SP-55
jr,''rir.t"
.:-\l_) W R R

Controllo Visivo .1, S Prrl}.. ùþ\{t


Castings and forgings
ri
incoming: Dimensional r,ì
Acc. criteria: Vitas drawings \
Inspection
2.10 R R
Extent of testing: 100% of qty
Ricevimento Fusioni/
forsiati : Controllo Dim.
Trim components
/ K,
(stem, seats, gate)
3.00
Componenti del Trim
(stelo. sessi. otturatore) ,rt
'..'

wX
Acc.lo,'
Trim: Heat Treatment
3.10
According to applicable rÑ'{ R R
ASTM I 0204: \
Trim: Trattam. let'mico
3.1
According to applicable
ASTM
Acc. ,,þþr
Trim: Chemical Analysis Materials speciñed as F3 16 /
3.20
Trím: Analisi Chimica
Type 316 in stainless steel
valves shall be dual certified for
SS 316 &.316L. Carbon content
for dual certified materials shall
1

3.1 ffi M R R

not be qreater than0.03Yo.


Test shall be performed for
Acc. to
Trim: Mechanical Tests each heat according to ASTM
EN lR
3.30 4370 R
h'im: Prove Meccaniche
Material accordins to ASTM
Test shall be performed for
I
WlM
each heat according to ASTM
Á.370 Acc. to
Trim: Hardness Tests
EN
3.40
Material according to 10204:
tÆj
^,/ R R
Trim: Durezze
applicable 3.1
ASTM
NACE MROI75/ISO 15I56 *1*lx
Machining
4.00 VITAS Dlawings w/R R
Lavorazione Meccanica

VALVITALIA SPA - VITAS DIVISION - Via Soastene, 24 - 36040 Brendola (VICENZA) - ITALY - Phone: 0¡144 749111 - Faxi 0444 401498
-#]
:4----s
INSPECTION ANI)
TEST PLAN
Date:
QCP NO:
Rev. No:
Sheet:
24lù'{arcln2017
vTSl6-254
04
5 of 8
Piano di íspezione e di collaado
VITAS iob No: vTsl6-254
VTTAS Reference Specification Cert. Date and Signature
Step Inspection Activity Data e Firma
Proced. Acceptance Criteria Type
Proced. Specifica di Riferimento Criteri Tipo
Pos- Attività Ispettiva VITAS BIMS oMv TTPI
I4TAS di Accettazione Cert. I

Welding Overlay I
,:l
Stellite overlay V/PS / According to datasheet and ¡
R R
4.10
PQR Vitas drawings
Riporti di saldatura
Welding of pups to valve
ends

w
WPS / According to datasheet and
4.20 R R
Saldatw'a dei tt'onchetti PQR Vitas drawings
alle estremità della {
valvola
Radiographic
Test method according to
examination
ASME 816.34
(RT) on welding joint
between valve end and
Extent of l00o/r
pup
4.30
"*'1 Report
M' R R
Contt'ollo radiog'afi co
(RT) sul giunto di
s a I datura lra I' es tt'emi tà

della valvola e il
tt'onchetto
W
Acceptance Criteria:
according to
ASME VIII div. I UW
t/ll
A{ # [,ìd(

Magnetic Particle accessible machined surfaces of


Examination (MT) after body and bonnet according to
/
machining ASME 816.34 \.
4.40 BVOO6 Report R R
Contt'ollo magnelico Extent of testing: see table 1
(MT) dopo lavot'azione
meccanica Acceptance Criteria:
- : . i.--
ASME 816.34 Appendix II {û J.t fi, " l

'YIl
Body / bonnet bolting Acc. torl ìr -

K
-:{
4.50 According to applicable ASTM
EN "íü:#l' R R
Tit'anteria corpo / 10204:": )xvl"a(
coperchio 3.1

Activities below described shall be performed at Vitas Plant

Assembling
Approved drawings
5.00 i., ri R R R
List of components ("CV") rl
Montaggio iå
Final Tests /,
-¿
6.00
Collaudi Finali
Visual Examination
,t;tìj
l:ìi
r/-v
lL
Declá¡it. ,,y
7i
I

Before Hydrotest MSS-SP-55


6.10 IP 021
ofqty tion'..-
R w
Extent oftesting: 100%
Contt'ollo Visivo

VALVITALIASPA-VITASDIVISION-ViaSoastene,24-36040 Brendola(VICENZA)-ITALY-Phone:0¿144749111 -Fax:0444401498


Date: 24M.areln2Ùl7
INSPECTION AND
:*ño*" TEST PLAN
Píano dí íspezíone e di collaudo
QCP NO:
Rev. No:
Sheet:
vTSl6-254
04
6 ofI
VITAS iob No: vTsl6-254
VITAS Reference Specifïcation Cert. Date and Signature
Step Inspection Activity
Proced. Acceptance Criteria Type Data e Firma
Proced. Specifica di Ríferimento Criteri Tipo
Po,s. Attività Ispettiva VITAS BIMS OMV TTPI
VITAS di Accettazione Cert.
Test according to
Api 598
Testing time: min 15 minutes iril
Hydrostatic Test for as per specification v,
6.20
Body

Collaudo Idrostatico
BV OO8
NAWPPL-BIMS-NPPL-OOO-
MC-SPE-00003 pg l7
T
y', V/

Corpo Extent oftesting: 100% ofqty

Acceptance Criteria:
No Leakase
Globe valve
Kn
Test according to
API 598 K
Testing time: min l5 minutes
Hydrostatic Test for back "ttl''ii;
seat
as per specification :,í
NAWPPL-BIMS-NPPL-OOO- reê\
6.30 BV OO8
MC-SPE-00003 pglT Certif,
,r w
Collaudo Idrostatico
I
controtenuta
Extent of testing: 1 00% of qty

Acceptance Criteria:
No Leakase
w L
ø

Test according to
API 598

Testing time: min l5 minutes

N
Extent oftesting: 100% ofqty

Hydrostatic Test for Seat


W
Acceptance criteria shall be as
6.40
Collaudo Idrostatico
Seggio
BV per specification NAWPPL-
BIMS-NPPL-OOO-MC-SPE-
iñ w
00003 orland the related
data sheet

@ Soft seated valves


According to ISO 5208 Rate A

Metal seated valves


According to ISO 5208 Rate B
Handwheel operated valves
Functional Test for ,,..¡
manual GLOBE valves Valve to be operated smoothly jt./
TeS/
6.50 BV OO8 Extent oftesting: 100% ofqty
ceffi.
'1
¡ w
Co I I au d o funzi on a le p er Acceptance criteria: ..1 Å
:;ì ñ
valvole manuali Maximum torque shall be
271 Nm ffir

VALVITALIA SPA - VITAS DIVISION - Via Soastene, 24 - 36040 Brendola (VICENZA) - ITALY- Phone: 0¡144 749111 -Faxi 0444 401499
Date: 24March2017
INSPECTION AND QCP No: vTsr6-254
TEST PLAN Rev. N o: 04
Píuno dí íspe7íone e dì colløudo Sheet: 7 of I
VITAS iob No: vTsl6-254
VITAS Reference Specilication Cert. Date and Signature
Step Inspection Activity
Proced. Acceptance Criteria Type Data e Firma
Proced. SpeciJìca di Riferimento Criteri Tipo
Pos. Attività Ispettiva VITAS BIMS OMV TTPI
T/ITAS di Accettazione Cert.
Test according to
API 598
Testing time: API 598
Extent oftesting: 100% ofqty
\(
Acceptance Criteria:

Acceptance criteria shall be as


per specification NAWPPL-
BIMS-NPPL-OOO.MC.SPE-
Low pressure air seat test
00003 orland the related
Test
6.60 BVOOS data sheet V/
Collaudo ad aûa seggio Certif.
a bassa pressione
Maximum leakage permitted
Soft seated valves
According to ISO 5208 Rate A

Metal seated Globe valves


According to ISO 5208 Rate B

Metal seated Check, Wafer


Check and Nozzle valves
According to ISO 5208 Rate D
Final Visual and
Dimensional Insp
Acc. criteria: 1.,,,
'Mlh
t,
VITAS drawings, Declaiü
6.70
ASME B16.IO, ASME 8I6.5, tron \ /p.
Controllo Visivo Dim.
API, BS
Finale I
All valve shall be painted
BVO15
Painting according to
+ Test
7.00
Painting
NAWPPL-BIMS-NPPL-OOO-
Certi 1,,.,: r w
Verniciatura MC-SPE-00002 rev.02
Spec. ìi: I
Marking Inspection According to MSS SP 25,
*Y','']m w
7.10
Contt'ollo Man'catura
NAWPPL-BIMS-NPPL-OOO-
MC-SPE-00003 par. 5.3
I R

Surface Protection &

W
'd
Packing Inspection
BV Flange ends shall be protected ¡ll
7.2t V/
022A with wooden or plastic covers
Controllo Protezioní ed
Imhallaesío
According to EN 10204 3.1
for body, bonnet, stem, seat,
wedge / disc, bolting
/
Final Documentation remaining parts shall be EN
Test
7.30 10204 2.2 H R R
Certif.
Documentazione Finale

All certificates
are intended as
copies conforming to the

K
or iginals
Valve release note
Test
7.40 Inspection Release Note R R
Certif.
Nota di rilascio valvole


VALVITALIA SPA - VITAS DIVISION - Via Soastene, 24 - 36040 Brendola (VICENZA) - ITALY - Phone: 0444 749111 . Fax: 0¡144 401498
Date: 24lÑIa¡ch2017
INSPECTION AND QCP No: vTsl6-254
TEST PLAN Rev. No: 04
Piano dí íspezíone e di collaudo Sheet: I of8
VITAS iob No: vTsl6-254
VITAS Reference Specification Cert. Date and Signature
Step Inspection Activity
Proced. Acceptance Criteria Type Data e Firma
Proced. Specifca di Riferimento Criteri Tipo
Pos. Attività Ispettiva VIT+', BIMS oMv TTPI
VITAS di Accettazione Cert. 4
,,M
ffi
Shipping
'Wood for shipping
I

R
8.00 case suitable
Spedizione

Table 1

Valve class MT RT

> 900 l00yo 20Yo *


600 l00o/o lÙYo *
300
10Yo * lïYo *
150
) 4.dltl
* Percentages oftesting are intended for size / class / material.

VALVITALIA SPA - VITAS DIVISION - Via Soastene, 24 . 36040 Brendola (VICENZA) - ITALY - Phone: 0444 749111 - Fax: 0¡144 401498

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