DAEWOOE&C

PNGL
1----------------"--------------------
I Project name I PNG LNG Plant Project
Document name Touch-Up Paint W;-;-o-r~k-;M;-;-e-;;th-o-d-;----I
Statement for Steel ---
Structures
-----'----1
Document number PGLN-YF-KPMTH-90K010-055
Rev. no 1 Page_ _ _ _- L1/1
L -_ _ _ _ _ _ _ _
~
of 42
_ _ _ _ _ _ _ __ _ _
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PNG
PNG LNG Plan! Project
CHIYODA-JGC JOINT VENTURE
SC NO PGLN-SA-N-010 & PGLN-SA-F-010
REO NO DW-MECH-010
\OENT NO __ PGLN·YF·KPMTH-90K01(J·055 Rev. no: 1

ICertified t ITEM NO

4 I
A_Reviewed with
No comment
8·Reviewoo w,th
Comments as noted
Section

Signature
src--C-l;..,-l!
Gf-I'::JJ!Iii
C_Oa not proceed Wltl\
ConstruClion work

O·Recelved as Information Date /1[

CJJV Internal Use
" -If''''
Category 1 A 1 B C 1 0
DFO Requirement I
CJJ~1CONTRA.CTQR\PE~M1SS'QN 10 PROCEED OR REVIEW
TAKEN ON SUBCONTRACTOR OOCVMfNTS Sf-IAU NOT RHIEVE
SUBCONTRACTOR fROM ITS RESPONSIBILITIES OR LIABiLITIES
UNDER SUBCONTACT AGREEMf.NT

Rev.
Date of rev. Description Prepared by Checked by Approved by
no

I I
~JUne2011 Issued for review H_G·~L~_·
v,.--__ E.K.C~~ YJ.?! ~
o 24_May_2011
i
Issued for review H_G_ Kim EK Choi YJ. Kirf>
 '!&CJJV DAEWOOE&C

Doc. name Touch~Up

Structures
Paint Work Method Statement for Steel
Doc. no PGLN-YF-KPMTH-90K010-055 I Rev. [1J
Contents

Section

i.Scope 3

2.Reference 3

3.Definition 3

4.Responsibility 3

5.General 4

6.Procedure 4

7.1nspection and Test- - - - - - - - - - - - - - - - - - - - - - - - - - 5

8.Safety 5

9.Attachment 5

Attachment 1 Job Safety Analysis for Touch-up Paint Work

Attachment 2 ZRC Galvilite Galvanizing Repair Compound Data Sheet I MSDS
Attachment 3 SIGMAPRIME 200 Data Sheet I MSDS
Attachment 4 SIGMADUR 550 Data Sheet I MSDS
Attachment 5 Touch-Up Painting Inspection Report

10. Record of Change- - - - - - - - - - - - - - - - - - - - - - - - - - 42

Page 2 of 42
 DAEWOOE&C

Doc. name
Touch-Up Paint Work Method Statement for Steel
) Structures
Doc. no I PGLN-YF-KPMTH-90K010-055 I Rev. 11

1. SCOPE
The purpose of this work procedure is to provide the requirements and method for
touch-up paint works for all damaged galvanized coated steel structure.

2. REFERENCE

PGLN-YK-RSPDS-000219 Upstream Hot Dip Galvanizing of Structural Steel

PGLN-YK-RSPDS-000202 Project Painting Requirements
PGLN-YK-CSPDS-009902 Steel Work
ASTM A123 / A123M Standard Specification for Zinc (Hot-Dip Galvanized)
Coatings on Iron and Steel Products
SSPC Steel Structure Paint Council
PGLN-YF-KPITP-90K01 0-01 0 Inspection and Test Plan - Structural Steel Installation

3. DEFINITION OF TERMS

ITP - Inspection and Test Plan

QA/QC - Quality Assurance / Quality Control
Contractor - CJJV
Company - ESSO
IFC - Issued for Construction

4. RESPONSIBILITY

4.1 Construction team manager is responsible for:

- Implementation of this work procedure

4.2 Equip/steel str. team manager is responsible for:

- Touch up paint for all damaged/reworked galvanized coated Steel Structure in
accordance with this procedure
- Request to QA/QC team for inspection in accordance with PGLN-YF-KPITP-90K010-010
- Control of storage and handling paint material
4.3 The QA/QC Team Manager is responsible for;
- Inspection of touch-up paint for structural steel
- Sign off original report/record
- Handling over QA records to the Contractor after the completion of work
4.4 Structural steel supervisor is responsible for;
- Job safety / hazard analysis for each work activity and implement structural
steel work in accordance with this method.

Page 3 of 42
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! Doc. name Touch-Up Paint Work Method Statement for Steel Doc. no PGLN-YF-KPMTH-90K010~055 1Rev. 11
L Structures
,~~--

5. GENERAL

5.1 All paint materials shall be stored at the applicable conductive condition, as
recommended by the manufacturer. The paint material DATA SHEET proposed for use
is to be submitted for approval by contractor. Substitute materials may be used subject
to the approval of contractor.

5,2 Damaged area of HOT DIP GALVANIZED surface of structural steel that has sustain
mechanical damage during transportation, handling or erection shall be repaired using
an organic zinc rich coating containing not less than 92% zinc by weight in the dry film,
The zinc-rich coating shall be ZRC Products Co, ZRC "Galvilite" or ZRC "Cold
Galvanizing Compound" or equivalent approved by contractor.
Damaged area of structural steel surface that used for fireproofing work shall be repaired
by touch-up paint such as SIGMAPRIME 200 / SIGMAPRIME 550,

5,3 Dry film thickness of paint shall be checked after repairs,

Dry film thickness shall be between 60 blm to 100 blm (0,06 mm to 0,1 mm) in accordance
with Project Painting Requirements (PGLN-YF-RSPDS-000202).

6. PROCEDURE

6.1 Damaged areas shall be solvent cleaned to remove any visible oil, grease and other
surface contaminants. All flux residue and weld spatter shall be removed from weld areas.
Surface shall be prepared by means of mechanical power tool cleaning such as dry
abrasive cleaning, sanding or brushing so as to remove abrasive residues, rusts, damaged
paints or dusts from the surface as per SSPC SP 3 or SSPC SP 11. If it is not possible to
remove the rust and damaged paints by power tool cleaning, then the surface preparation
shall be performed by means of blast cleaning.

6.2 Touch-up paint for structural steel which is inaccessible after installation shall be
applied on the ground. For the structural steel which has an easy access after installation,
touch-up paint may be applied after installation.

6.3 Touch-up paint shall not be used without approval of DAEWOO QC and contractor

6,4 Surface preparation shall extend on to the undamaged galvanized coating for
approximately 25mm either side.

6.5 Prepared steel surfaces shall not be left uncoated overnight.

6.6 Temperature, humidity and dew point shall be verified before touch-up painting and
the reading shall be recorded. Surface temperature should range from 3°C more than dew
point and higher.

Page 4 of 42
 DAEWOOE&C

Doc. name
Touch~Up Paint Work Method Statement for Steel
Structures
--,---
Doc. no I PGLN-YF-KP~TH-90K010-055 I R~l~
I \

6.7 Brush application shall be used during this touch-up painting.

6.8 Paint shall not be performed when the temperature of the surface is less than 3°C
above the dew point of the surrounding air or when the relative humidity of the air is
greater than 85% and when there is a deposit of moisture in the form of rain,
condensation, frost, etc., on the surface.

7. INSPECTION AND TEST

Inspection and test must be in accordance with PGLN-YF-KPITP-90K010-010

8. SAFETY

8.1 Daewoo E&C at all times shall adhere strictly to safety measure and procedures and will be
held responsible until project is completed.

8.2 The Contractor shall identify Brown Field and Green Field areas and provide regulations and
requirements which apply to the Daewoo E&C access to each field.

8.3 Safety Engineers / personnel will be monitoring the work as it progresses to ensure that
safety measures and procedures are being followed.

9. ATTACHMENT

Attachment 1 Job Safety Analysis for Touch-up Paint Work

Page 5 of 42
 ~~s~ ,~CJJV DAEWOOE&C
I
Doc. name 1 Touch-up Pain~ Work Method Statement for Steel Structure Doc. no I PGLN-YF-KPMTH-90K01 0-055 =rRe~_J~
Attachment 1 Job Safety Analysis for Touch-up Paint Work

JOB SAFETY ANALYSIS FORM

___l~~~~~J
~~~o~umber: PGLN-YF-KPJSA-9~O~~_I 1,/ [NEW=r 0 REVISED . L_l:ageNo.:._~~_~~ __ ~~.
: Jobj:leing analyzed: Touch-u Paint Work for Steel Structure __ ________ ~~.~ ___ ~.~_ "
Department/Section dOing JSA Steel /24._.~__ fJSA Members: ,JIE?wMAW#p . ~44J
Structure /7/' ~.
HES & Construction 'I Job Performers: _
Normal~ovals Name Signature Date c - General job requirements/Common
Job by: i-/ye,"'iJ-' kiM ~~ (I)",,,-,ocft Personal Protective EqUipment.
Job Supervisor: _ /-f1L'~~"" kilv,fl~ _ il. T~""', ChOl! 1. The following Personal Protective
I Additional Approvals(Determined by Job Supervisor in correlation with CJJV SHES Manager) Equipment shall be worn--------------
Discipline Superintendent Name I
Signature -'-'-,=: Date-- -----------------: Approved coveralls,
(CJJV) --( £::'12 i <311 0-1 \ . - - - - - : 7,L . SH'Ii 11 / \ \ safety glasses, safety helmet,
SHES Representative (CJJV) I \./. MoR.lC.-. VlilC\llcJc ,-A", i::!.lo6leoH safety shoes and gloves, ear plugs
' B I ) IJ and dust masks ..
Oth ers (L 1st e ow .
2. Permit To Work

{i =~(. \JF<Jf'\..~~· \",,,;:;;--\\

I
Appro,:,al requi~e.d for hazardous work detailed in the CJJV work permit procedure.
Changing conditions and emergency procedures
Ie:::
no l
erll:;;:endenl
\" \ Sup fR1 rr:1 / j
!i .Sr\cs
I" l
!
f(;' \\

Stop work. Switch of equipment. Supervisor directs personnel to nearest and safest muster point wind direction. SL!peMti~~\ntt.?fI ~mployees.
Missing employees are reported to CJJV SHES Dept. When all clear is given check with CJJV SHES before returning't€J; ~f:k:---~;\c::;l
EMERGENCY TELEPHONE NO.: 7200-1818, SHES Manager: 7386-2068 ~::~'iG);;;;/
Page 6 of 42
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Doc. name Touch-up Paint Work Method Statement for Steel Structure ~no .•. =:=J PGLN-YF-KPMTH-90K010-055 rRev. f11
JOB SAFETY ANALYSIS/RISK ASSESSMENT SCOPE: Touch-up Paint Work

HAZARD/POTENTIAL Initial ADDITIONAL RESIDUA RESPONSIBLE

ITE CURRENT CONTROLS LRISK~ PERSON /
ACTIVITY CONSEQUENCES Risk CONTROLS
M , P C R P C! R__ . PERSON
I
JSA to be made ,I
available on the site.
I II Job specific hazards &
control measures to be I
Method Statement to communicated to all
be explained to all Supervisor/Forem
Hazard not assessed 3 3 9 involved personnel 1 2 2
I employees and made
during PTS!.
an
available on site.
Signed record to be
Obtain
, kept on site by all I
attended. Ensure that
1.0 Necessary I I
L~----
Documents all understand the JSA
I

Implement all control

Safety precautions not Discuss all possible measures
taken (Including work at Filled PTSI form to be Supervisor/
Control measures not 3 3 9 2 1 2
nights)hazards with kept at site. Night work Foreman
communicated / crew at PTSI to be communicated to
implemented SHES Dept. prior to
I startinQ.
Ensure P1W is kept at
I
Necessary information work area. Supervisor!
Obtain P1W prior to
2.0 Obtain P1W I, not communicated to 3 3 9 work commencement
Ensure that the P1W 12 1 2 Foreman
has all relevant, valid

",'"
the facility owner.
I SiQnature.
Train workers with Ensure MSDS is

I+~ available at site for 2 1 2 Supervisor

I 3 3 9 MSDS on proper
Touch-up "",m'o"
workers handlina measures referral
3.0 Painting Contact with skin, Rubber gloves, Enforce PPE use, Supervisor
inhalation of noxious 3 4 12 Masks as indicated 2 1 2
Supervision
odours bv MSDS

Page 7 of 42
 ,~CJJV DAEWOOE&C

IDoc. name Touch-up Paint Work Method Statement for Steel Structure Doc. no PGLN-YF-KPMTH-90K01 0-055 Rev. [~

Environmental spills Adequate workerllProvide plastic covers, I 2 11 I 2 I supervisor--'

3 I 2 I 6 Training I I absorbents
I Ensure no sources of
Fire, explosions 3 I 5 I 15 Barricade work area, i
ignition within vicinity 2 2 Supervisor
provide caution signs I or above work area
Ensure removal of all Clean as you go 2 I 1 I 2 Supervisor
Waste generation 3 I 3 I 9 left over paints, cans
Worker monitoring
Awareness and Rotate workers! Rest
Provision of shelter Supervisor!
4.0 Heat stress Heat stress 3 I 4 I 12 periods. 1 2 1 1 2 Foreman
and adequate Follow the heat stress
drinking water procedure.
Clean as you go.
Trips, slips. falls 3 I 3 I 9
Proper arrangement
of materials
Keep all access way I 2 I 1 21 Supervisor
clear at all times. ,
Use last 15 minutes for
I clean up.
2 I Supervisor
Fire 3 I 5 1 15 Clean as you go Ensure fire I2I
Housekeeping extinguishers are
5.0
available on the site.
Segregates wastes at Enforce clean up.
Pinch, piercing, cuts 412 I 8 Use proper gloves.
2 11 2 Supervisor
source

Material wastage 3 I 2 I 6 Segregates wastes at Encourag::aterial 2 I 1 I 2 Supervisor

. _ ....__1
source reu LI . _.
f.---f.------.... -r+ I1 1I I I
I I I1 All personnel working Mobilize area
equipment to I I
I I I . at height are to be Clear area of people.
Supervisor
Falling from height 3 5 15 trained at "working at Ensure all safety 2 I 1 2
height". harness is inspected
Emergency Notify JOC. and good condition.
6.0
Planning f I I I Notify ISOS
Supervisor
Major injury 3 5 15 Notify JOC 2 I 1 2
Clear work area

L. ..L.L___ Fire __ -.tl 5 1 II15 Notify JOC lL Muste~~:~~:s._tJj-=-J_supervisor

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1 Doc. name ! Touch-up Paint Work Metho~ Statement for Steel Structure Doc. no I PGLN-YF-KPMTH-90K010-055~V. 11 ~
.. _ - - -

I
I -- __ '-----
Natural disaster
_~
2 5
__ L . . -
10 IJ
I
Notify JOe Muster all workers
If 121
Supervisor I
_.J

Page 9 of 42
 ~ttCJJV DAEWOOE&C

Doc. name
Touch-Up Paint Work Method Statement for Steel
Structures
Doc. no PGLN· YF·KPMTH·90K01 0·055
1 J
Attachment 2 ZRC GALVILITE GALVANIZING COMPOUND DATA SHEET I MSDS

ZRC GALVILITE GALVANIZING COMPOUND DATA SHEET

SPECIFICATION CRITERIA

TYPE: Single pack, premixed, ready-to-apply, liquid organic zinc compound with a shiny finish to closely
approximate the color of hot-dip galvanizing

GENERAL PROPERTIES: Galvilite® is a high-quality cold galvanizing compound based on a trade secret
organic binder which affords true galvanic anti-corrosion protection to metals. The dried film of GALVILITE
is 95% metallic zinc. Because of the uniqueness of the formulation, GALVILITE is the only coating of its
type to be recognized under the Component Program of Underwriter's Laboratories, Inc.

RECOMMENDED USES: Galvilite is widely used without topcoat in place of hot-dip galvanizing. Specially
formulated for repair of damaged hot-dip galvanizing Galvalume® and zinc metallizing, regalvanizing worn
hot-dip galvanizing, repair of weldments, and repair of damaged inorganic zinc coatings. Excellent for long-
term protection of structural steel, water and waste facilities, power plants, transmission towers and
antennae, steel decking and bridges, and numerous OEM uses.

SUBSTRATES: Apply to properly prepared carbon steel, cast iron, hot-dip galvanized, and aluminum
surfaces.

NOT RECOMMENDED FOR: Contact with potable water, strong acids or strong alkalis

TEMPERATURE RESISTANCE (non-immersion):

Continuous: 350°F maxl17rC max
Non-Continuous: 750°F max/399°C max

SALT FOG EXPOSURE: 2,852 Hours (ASTM B117)

PROHESION/QUV EXPOSURE: 2,000 Hours (ASTM D5894)

VOC: 3.3 Lbs/gal (385 gms/Ltr) (ASTM D3960)

PHYSICAL CHARACTERISTICS

SOLIDS CONTENT:

% Solids of Liquid Coating - 86% (by weight) I 52% (by volume)

METALLIC ZINC CONTENT: 95% by weight in dry film. Zinc Dust used specified as ASTM D 520 Type III.

RECOMMENDED FILM THICKNESS PER COAT:

Wet: 3.0 mils (76 jJ) Dry: 1.5 mils (38 jJ)
THEORETICAL COVERAGE:
400 Ft 2/Gal @ 1.5 mil dry film thickness

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~.name Touch-Up Paint Work Method Statement for Steel

Structures
I[ 0
DC. no LUI.. . ~
J
~GLN-YF-KPMTH-90K01 0-055 I Rev. 1,1

3.4 M 2 IKg @ 38 ~ dry film thickness

MINIMUM SHELF LIFE:

Liquid - 3 Years
Aerosol - 1 Year

FINISH: Shiny, silvery gray

FLASH POINT: 1WF (43°C) (SETA method, ASTM 03278)

WEIGHT PER GALLON: 24 Lbs (ASTM 01475)

MASS DENSITY: 2.797 gms/cm 3

VISCOSITY 2500 cps. Brookfield RVT spindle #5 @ 100 RPM, 25°C

PENCIL HARDNESS: 2H (ASTM 03363)

IMPACT RESISTANCE: Greater than 30 inch Ibs.

(Extrusion) (per ASTM-D2794)

ELECTRICAL CONDUCTIVITY: 73 million ohms per square @ 3 mils dry (resistivity).

ABRASION RESISTANCE: 11.5 liters per dry mil (tested at 3 dry mils) (per ASTM-D968-51)

Grease & Oils Solvent to clean SSPC-SP1

Rust Scale Power tool clean to SSPC-SP3 or SSPC-SP11 (SIS St

2 or 3)

Mill Scale, Paint or Heavy Sandblast to SSPC-SP6 (commercial)

Rust (SIS Sa 2)

Water Immersion (100°F (38°C) Maximum) Sandblast to SSPC-

SP10(near white)
(SIS Sa 2.5)

Atomized Air Pressure 50 Lbs (1.3 kg/cm')

Fluid Pressure 15 to 20 Lbs (0.4-0.6 kg/cm')

Orifice ofTip 0.080 inches (0.20 cm)
Viscosity Reduction 4:1 ZRC:XXX Thinner -OR- 16:1 ZRC:XyloliXylene

Pump 30:1 Ratio

Hose 1/2" (1.3 cm)(I.D.) Airless Type
Orifice ofTip 60 ° - .026 in. (0.07 cm)

Page 11 of 42
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Doc. name Touch~Up

Structures
Paint Work Method Statement for Steel
Doc . no PGLN-YF-KPMTH-90K01 O-O~Q~iJ

Type of Tip Tungsten carbide, reversing

Filter Screens Complete removal is recommended. However, if screens are
employed, use no less than 30 mesh.
Viscosity No reduction required.
Recommended Connect hose directly to pump ensuring a hose length of 50 ft.
Procedure max. Use least procedure possible. Start at 1500 Ibs. (680 kg)
and increase as required for good spraying.

3.5 gallon pails 90 Ibs (40.8 kg) 1

1-gallon can 25 Ibs (13.3 kg) 2
quart can 6 Ibs (2.7 kg) 6
12 oz. Aerosol can 1 Ib (.45 kg) 24

APPLICATION

POT LIFE: At least 24 hours @ 77'F (25'C)

WATER IMMERSION: 100' F (38' C)

SURFACE PREPARATION: Dependent upon surface conditions and intended service.

Typical examples are as follows:

Grease & Oils Solvent to clean SSPC-SP1

Rust Scale Power tool clean to SSPC-SP3 or SSPC-SP11 (SIS St
2 or 3)
.- .. .. .. ..•..
~ " '

Mill Scale, Paint or Heavy Sandblast to SSPC-SP6 (commercial)

Rust (SIS Sa 2)
Water Immersion (100'F (38'C) Maximum) Sandblast to SSPC-
SP1 O(near white)
(SIS Sa 2.5)

APPLICATION METHODS

BRUSH/ROLLER/AEROSOL: Apply as received in container.

SPRAY (low pressure compressor type):

Atomized Air Pressure 50 Lbs (1.3 kg/cm2)

Fluid Pressure 15 to 20 Lbs (0.4-0.6 kg/em2)
Orifice ofTip 0.080 inches (020 cm)
Viscosity Reduction 4:1 ZRC:XXX Thinner -OR-16:1 ZRC:Xylol/Xylene

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II Doc. name I Touch-Up Paint Work Method Statement for Steel Doc. no PGLN· YF·KPMTH-90K01 0-055
I Structures

SPRAY (airless type):

Pump 30:1 Ratio

Hose 1/2" (1.3 cm)(I.D.) Airless Type
Orifice of Tip 60 0 .026 in. (0.07 cm)
_

Type of Tip Tungsten carbide, reversing

Filter Screens Complete removal is recommended. However, if screens are
employed, use no less than 30 mesh.
Viscosity No reduction required.
Recommended Connect hose directly to pump ensuring a hose length of 50 ft.
Procedure max. Use least procedure possible. Start at 1500 Ibs. (680 kg)
and increase as required for good spraying.

CLEAN UP: ZRC XXX Thinner or Xylol/Xylene

DRY TIME (set to touch): When ambient air dried, 20-30 minutes @ 1.5 mil (38 ~) thickness

RECOAT TIME (2nd coat of ZRC): 12 hours. Under certain conditions, recoat time can be reduced.
Please contact manufacturer for specifics.

TOPCOATING: After 24-48 hours, Galvilite may be topcoated with acrylic, chlorinated rubber, epoxy,
urethane or vinyl type products. DO NOT TOPCOAT WITH ALKYD, ALKYD-MODIFIED ACRYLIC, OR
LACQUER TYPE PRODUCTS.

3.5 gallon pails 90 Ibs (40.8 kg) 1

1-gallon can 25 Ibs (13.3 kg) 2
quart can 6 Ibs (27 kg) 6
12 oz. Aerosol can 1 Ib (.45 kg) 24

Page 13 of 42
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Doc. name Touch*Up Paint Work Method Statement for Steel

Structures Doc. no PGLN-YF-KPMTH-90KOl 0-055 I Rev.

GALVILITE GALVANIZING REPAIR COMPOUND MSDS

GALVILITE GALVANIZING COMPOUND (LIQUID) MATERIAL SAFETY DATA SHEET NFPA HAZARD RATING

SECTION 1 - PRODUCT IDENTIFICATION SECTION

Product Identifier: GALVILITE Galvanizing Repair Compound

Product Class: Esterified Epoxy Based Zinc-Rich Metal
Primer
Product Identification Number (PIN): 20011-20014
Manufacturer's Name: ZRC Worldwide
Street Address: 145 Enterprise Drive, Marshfield, MA 02050
Emergency Telephone No.: 781-319-0400 Business Hrs.
Chemtrec 24 hrs. 1-800-424-9300
Date of Preparation: January 1, 2008

SECTION 2 - HAZARDOUS INGREDIENTS

HAZARDOUS INGREDIENTS % LEL ACGIH TLV OSHA PEL VP
(wt) ppm (mg/M') ppm (mg/M') MMHG@20C
*Zinc 77 na Not Established TWA (RF) 15 mppcf (5) na
(CAS # 7440-66-6) TWA (TD) 50 mppcf (15)
Zinc Oxide 2 na TWA (RF) (2) TWA (RF) (5) na
(CAS # 1314-13-2) STEL (RF) (10) TWA (TD)(15)
Petroleum Distillates 12 0.7 TWA 100 TWA 500 (2900) 2.0
(CAS # 8052-41-3)
""Aromatic Petroleum 1.3 1.0 Not Established Not Established 6.0
Distillates
(CAS # 64742-95-6)
Aluminum Flake 1.1 na TWA (10) TWA (RF) (5) na
(CAS # 7429-90-5) TWA (TD) (15)
RF = Respirable Fraction TD::= Total Dust

""This CAS No. is subject to the reporting requirements of Section 313 of SARA Title 111 and of 40 CFR 372.

SECTION 3 - PHYSICAL DATA - FIRE AND EXPLOSION DATA

Physical State: Liquid Water Solubility: Insignificant Odor and Appearance: Grey with Odor of Petroleum
Distillates
Vapor Pressure: 6 @ 20°C Vapor Density: Heavier than Air Evaporation Rate: Slower than Ether
Boiling Range: 144·207 °C Flash Point: 111°F SETA Specific Gravity: 2.88 @ 25°C
Percent Volatile: 47(vol) Weight per Gallon: 24 Lbs @ 25°C. Autoignition Temp.: not determined
VOC: 385 gil (3.3Ib/gal) Reactivity in Water: See SecA Flammability Limits in Air: UEL 7% (vol) LEL 0.9% (vol)
Flammability Classification: DOT - UN #1263 - Paint - Combustible Liquid - Class 3/ OSHA-
Combustible Liquid Class II/OSHA Class 29 CFR-1910-106a
Extinguishing Media: Approved Class B Fire Extinguisher, foam or dry chemicaL DO NOT USE WATERI
Combustion in a limited amount of air can generate toxic
Carbon Monoxide. Use full protective equipment and self-contained breathing apparatus for respiratory
protection in fighting fires in enclosures. In a fire situation or when
the material is heated, it becomes a highly flammable liquid with a moderate explosion hazard. Once ignited,
this product will burn readily in air.
Unusual Fire and Explosion Hazards: Keep containers closed tightly. Isolate from heat, electrical
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lil:oc. name
Touch-Up Paint Work Method Statement for Steel
Structures Doc. no PGLN·YF·KPMTH·90K010·055 I Ii]
Rev.

equipment, sparks and open flame. Closed containers may explode

when exposed to extreme heat. Zinc and aluminum present in a finely divided form are hazardous when
atomized in air and, if sparked, explosion is possible. Application
to hot surfaces requires special precautions. During emergency conditions, overexposure to decomposition
products (gaseous oxides of Carbon and Nitrogen) may cause
health hazard. Symptoms may not be immediately apparent. Obtain medical attention. Heavier than air
vapors may flow along surfaces to distant ignition sources and flash
back. Moisture and acid contamination can result in Hydrogen gas evolution, causing cans to bulge with
increased pressure. Cans so deformed should not be moved,
opened or punctured. Call (617) 328-6700. See also Sections 4 and 5.
Special Fire Fighting Procedures: DO NOT USE WATER IN ANY FORM.
Water may be used to cool closed containers to prevent pressure build-up and possible autoignition or
explosion when exposed to extreme heat, but care should be taken to
prevent water access to wet paint and spray residues. See also Section 7.

SECTION 4 - PHYSICAL HAZARDS

Stability: Stable Hazardous Polymerization: Will not occur

Materials and Conditions to Avoid: This material is considered to be stable under its normal handling and
storage conditions. It can react violently with strong oxidizing
agents such as chlorine and oxygen, as well as water, weak acids and concentrated acids. Store in dry
areas away from oxidizing agents (chlorine, oxygen), all acids,
alkalies and water. Avoid dusting and accumulations of spray residues.
Hazardous Combustion Products: Water and alkali contact will produce hydrogen with additional risks of
explosion and fire. May produce fumes of zinc and aluminum
oxides and the oxides of carbon and nitrogen when heated to decomposition.
Sensitivity to Impact: Impact w/sparking may produce discharge of contents with fire or explosion hazard.
Sensitivity to Static Discharge: Yes. Electrically interconnect and ground containers for transfer of liquids
to avoid static sparks.

SECTION 5 - HEALTH HAZARD DATA

Threshold Limit Value: 100 ppm OSHA PEL: Mixture (See Section 2)
Routes of Entry: Skin Contact, Skin Absorption, Eye Contact, Inhalation and Ingestion.
Medical Conditions Generally Aggravated by Exposure: Respiratory conditions, dermatitis and other
skin afflictions, conditions of the central nervous system.
Effects of Acute Exposure to Product: Solvents contained in this mixture are central nervous system
depressants. Symptoms of overexposure include drowsiness,
dizziness, headache, slurred speech, intoxication with euphoria and/or depression leading to stupor and
unconsciousness. Nose, throat and lung irritation may occur from
inhalation. Skin contact may cause defatting and dermatitis. Eye contact with the liquid causes tears,
burning, irritation, conjunctivitis. Ingestion will cause poisoning and
may be fatal; avoid aspiration if ingested. Do not induce vomiting. Lung contact may cause chemical
pneumonitis. During welding and burning operations hazardous
decomposition products may be evolved from the dried film, these may include but not be limited to Zinc
and Aluminum Oxides, as well as gaseous oxides of Carbon and
Nitrogen. Excessive inhalation of these fumes may produce symptoms known as "Fume Fever" and "Zinc
Shakes" among other effects. Consult Physician.

Page 15 of 42
 'J~CJJV DAEWOOE&C

Touch-Up Paint Work Method Statement for Steel

Doc. name Structures
Doc. no PGLN· YF·KPMTH·90K01 0·055

GALVILITE GALVANIZING COMPOUND (LIQUID) MATERIAL SAFETY DATA SHEET PAGE 2

===============================================================================
Effects of Chronic Overexposure to Product: Reports have associated repeated and prolonged
overexposure to solvents with permanent damage to the brain and
central nervous system.
Irritancy of Product: Eye, Skin, Nose, Throat and Lung irritant.
Sensitization to Product: May cause allergic skin reaction. Carcinogenicity: None Teratogenicity: None
Mutagenicity: None
Reproductive Toxicity: None Synergistic Products: None known
EMERGENCY AND FIRST AID PROCEDURES:
Inhalation: Remove to fresh air. Keep warm and quiet. Give artificial respiration if required. Get medical
assistance.
Eyes: Wash eyes immediately with large amounts of water for at least 15 minutes. Take to physician for
medical attention.
Skin: Wash contact area promptly with soap and water. Promptly remove paint-wet clothing. Consult
physician if irritation persists.
Ingestion: Do not induce vomiting without medical advice. Contact a physician, emergency room or Poison
Center immediately.
Observe all rules of good hygiene during and after use. Wash thoroughly before smoking or eating.

SECTION 6 - SPECIAL PROTECTION INFORMATION

Personal Protective Equipment:

Gloves: Neoprene gloves and aprons should be used to prevent prolonged or repeated skin contact. Use
protective creams when skin contact is likely.
Respirator: In outdoor or open areas, wear only properly fitted, NIOSH/MSHA approved respirators
capable of filtering dust particulates during and after application unless
air monitoring demonstrates vapor/mist levels are below acceptable limits. In areas of restricted ventilation,
wear only properly fitted, NIOSH/MSHA approved respirators
designed to remove a combination of organic vapors and dust particulates during and after application
unless air monitoring demonstrates vapor/mist levels are below
acceptable limits. In confined areas, use approved air line type respirators or hoods. Follow respirator
manufacturer's directions for respirator use.
Eye: Safety goggles with unperforated side shields or face shield should be used where splashing into eyes
is possible. An eye wash fountain should also be available in
areas where splashing is possible. When large amounts of material are used, a safety shower should be
available.
Footwear: Wear chemical resistant boots with steel toes.
Clothing: Wear neoprene apron over well fitting clothes. Loose fitting clothes should not be worn. Remove
and wash or discard contaminated clothing.
Ventilation Engineering Controls: Work place areas require exhaust ventilation in accordance with OSHA
regulation 29 CFR Part 1910.107d to maintain vapor levels
below the TLV (especially during spraying, misting or heating). Use an approved high efficiency respirator
of the full face canister type (for limited time and concentrations),
air supplied type of self-contained respirators (for extended exposures involving high or unknown vapor
concentrations or for non-routine or emergency conditions). Exhaust
levels should be maintained at least at 100 Ifm. All ventilation equipment should be explosion-proof, and
any tools used in the area should be of the non-sparking type.

Page 16 of 42
 DAEWOOE&C

Doc. name Touch-Up Paint Work Method Statement for Steel

Structures
I Doc. no I PGLN-YF-KPMTH-90K010-055 I. Rev. 1.11
_~

SECTION 7 - SPECIAL PRECAUTIONS - SPILL OR LEAK PROCEDURES

Leak and Spill Procedure: For massive spills, evacuate the area. For all spills, eliminate ignition sources.
Dike and contain spills with dry, inert materials (sand, earth,
etc.). Eliminate all sources of moisture and do not use water in clean-up operations. Recover as much of
the free liquid as possible for disposal and use an absorbent to
pick up the residue. Avoid discharging paint directly into a sewer or surface waters. Do not flush spills with
water. Use non-sparking tools only. Spilled material may be
slippery on floors.
Waste Disposal: Dispose of the absorbed material or the free waste liquid in dry containers according to
Local, State and Federal regulations for Hazardous Wastes.
Dispose of all materials including empty cans according to Local, State and Federal regulations. Do not
incinerate. Do not flush into sewers. Containers may explode if
heated even when empty. It is recommended that solid waste be landfilled only at approved hazardous
disposal sites using approved contractors.
Handling Procedures and Equipment: Electrically interconnect and ground containers for transfer of
liquids to avoid fire caused by static discharge. Use only nonsparking
tools. Areas of use should have good ventilation and all sources of open flame and high heat should be
excluded. Prohibit smoking in these areas. Ensure
sufficient ventilation to prevent accumulation of heavy vapors in low lying areas of sumps. Material is
electrically conductive. Do not apply by electrostatic spray equipment
unless equipment has been designed for use with such coatings by the equipment manufacturer.
Storage Requirements: This combustible liquid should be stored in a cool, clean, dry, well-ventilated, fire
resistant storage room or in a solvent storage cabinet that meets
OSHA requirements. Store only in totally closed cans with identifying labels that indicate the flammability of
the material. Store large quantities only in buildings in
compliance with OSHA 1910.105. Areas of storage for this material should have good ventilation and all
sources of open flame and high heat should be excluded. Prohibit
smoking in these areas. Ensure sufficient ventilation to prevent accumulation of heavy vapors in low lying
areas or sumps. Do not store above 40 °C. Do not puncture,
drag or slide container.
Other Precautions: Any deformed cans should not be moved, opened or punctured. Call (781) 319-0400.
Do not take internally. Keep away from children. Empty
container may contain extremely flammable residues and explode if heated.
================================================================================
Disclaimer: While the data and suggestions contained herein are based on information we believe
to be reliable, it is furnished without warranty of any kind.
Users should consider these data only as a supplement to other information gathered by them and
must make independent determinations of suitability and
completeness of information from all sources to assure proper use and disposal of these materials
and the safety and health of employees and customers. Use
of this product on inappropriate surfaces or in inappropriate applications may create other
unanticipated hazards.

THIS PRODUCT IS A MIXTURE. MSDS FILES ON THE INDIVIDUAL

COMPONENTS WERE USED TO DERIVE THE INFORMATION CONTAINED HEREIN.

Page 17 of 42
 DAEWOOE&C

[ Doc. name Touch-Up Paint Work Method Statement for Steel

Structures I Doc. no PGLN~YF~KPMTH~90K010~055 I Rev. 1

Attachment 3 SIGMAPRIME 200 DATA SHEET I MSDS

SIGMAPRIME 200 DATA SHEET

Globally
SIGMAPRIME 200 SERIES Available

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Page 18 of 42
 DAEWOOE&C
Touch-Up Paint Work Method Statement for Steel
Doc, name Structures
Doc, no PGLN-YF-KPMTH-90K010-055

SIGr·AAPRIME 200 SERIES

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Page 19 of 42
 DAEWOOE&C
Touch-Up Paint Work Method Statement for Steel
Doc. name Structures Doc. no PGLN-YF-KPMTH-90KO 10-055 Rev. 1

SIGMAPRIMC 200 SER S

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Page 20 of 42
 DAEWOOE&C
Touch-Up Paint Work Method Statement for Steel
Doc. name Structures Doc. no PGLN-YF-KPMTH-90K01 0-055

SIGMAPRIME 200 SERIES

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Page 21 of 42
 DAEWOOE&C

Touch-Up Paint Work Method Statement for Steel

Doc. name Structures Doc. no PGLN·YF·KPMTH·90K010·055 Rev.

SICMAPRIME 200 SERIES

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Page 26 of 42
 DAEWOOE&C
Touch~Up Paint Work Method Statement for Steel
Doc. name Structures Doc. no PGLN -YF -KPMTH-90KO 10-055

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Page 27 of 42
 DAEWOOE&C

Doc. name
Touch-Up Paint Work Method Statement for Steel
Structures
Doc. no I PGLN·YF·KPMTH·90K010·055 Rev. 11

lVlaterhtl Safety Data Sheet

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Page 28 of 42
 DAEWOOE&C
Touch~Up Paint Work Method Statement for Steel
Structures
Doc. no PGLN-YF-KPMTH-90K01 0-055

Attachment 4 SIGMADUR 550 PRODUCT DATA SHEET I MSDS

SIGMADUR 550 PRODUCT DATA SHEET

.Globally
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Page 29 of 42
 DAEWOOE&C

Doc. name Touch-Up Paint Work Method Statement for Steel

Structures I Doc. no IRe~

SIGMADUR 550

INST'RUC"TIONS FOR US€. mi;{i!1ft fSllitJ lYi'JdlH1H!: b:H..:atc 1131tj(:jIHH sa: 12

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Page 30 of 42
 DAEWOOE&C
---'~~~~~~~~~'----~'-------'----------------T----T--,

Doc. name Touch-Up Paint Work Method Statement for Steel

Structures
Doc. no PGLN-YF-KPMTH-90K010-055 R
ev.
11

SIC;MADUR 550

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Page 31 of 42
 DAEWOOE&C
Touch-Up Paint Work Method Statement for Steel
Doc. name Structures
Doc. no PGLN-YF-KPMTH-90K01 0-055

SIGMADUR 550

LlMrrAilONOF LlABIUTY
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BI'Icet 1<> eurrtlrl"llHior ti> U!:ilrtg 1110 p,rOd-IJ>¢t

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Page 32 of 42
 DAEWOOE&C
Touch~Up Paint Work Method Statement for Steel
[DOC. name Structures
Doc. no PGLN-YF-KPMTH-90K01 0-055

SIGMADUR 550 MSDS

MATERIAL SAFETY DATA SHEET

Trade Name: SIGMADUR 550 Base

Revision date: 18.02.2004
Replaced:
SIGMADUR 550 Base

1 PRODUCT AND COMPANY

TRADE NAME: SIGMADUR 550 Base APPROVED:
CHEMICAL NAME: RECEIPT NO:
FORMULA: ARTICLE NO:
SYNONYMS: EC-NO:
INDEX NO: CAS NO:
GROUP: PRNO: 398179, (Denmark)
Sigma Coatings BV
SUPPLIER: Amsterdamseweg 14
1422AD UithoornTlf: +31297541911 Fax: +31297541050
TOXIC
EMERGENCY PHONE: +31204075210
INFORMATION:
RESPONSIBLE:
AUTHOR:
APPLICATION:
MORE
INFORMATION:

2 COMPOSITION
COMPOSITION CAS-NO EC-NO % CONG. CH CF CE R-phrases NOTE
10-20/21-
Xylene 1330-20-7 215-535-7 10-25 Xn
38
Bis(1 ,2,2,6,6-pentametyl- 4-
41556-26-7 255-437-1 0-2.5 Xi N 43-50/53
piperidyl)sebacate
ethyl benzene 100-41-4 202-849-4 2,5-10 Xn F 11-20
n- butylacetat 123-86-4 204-658-1 2.5-10 10-66-67

EXPLANATION:
CF/CH/CE=Classification fire/-health/-environment, Tx=Very Toxic, T=Toxic, C=Corrosive, Xn=Harmful,
Xi=lrritating, IK=No classification required, E=Explosive, O=Oxidizing, Fx=Extremely flammable, F=Highly
flammable, N=Danger for environment, M=Genotoxic, A=Sensitisation, K=Carcinogen, R=Causes birth
defects.

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Structures Doc. no PGLN-YF-KPMTH-90K010-055 Rev. [1

3. HAZARDS IDENTIFICATION

HAFUtF'Ul

MORE INFORMATION:
Hazardous components:
Xylene

R-phrase(s) :
FLAMMABLE.
HARMFUL BY INHALATION AND CONTACT WITH SKIN.
IRRITATING TO SKIN.

4. FIRST AID MEASURES

GENERAL:
When symptoms persist or in all cases of doubt seek medical advice. Never give anything by mouth to
an unconscious person.

INHALATION:
Remove to fresh air. Keep patient warm and at rest. If breathing is irregular or stopped, administer
artificial respiration. If unconscious place in recovery position and seek medical advice.

SKIN CONTACT:
Take off all contaminated clothing immediately. Wash skin thoroughly with soap and water or use
recognized skin cleanser. Do NOT use solvents or thinners.

EYE CONTACT:
Irrigate copiously with clean, fresh water for at least 10 minutes, holding the eyelids apart. Remove
contact lenses. Seek medical advice.

INGESTION:
If accidently swallowed obtain immediate medical attention. Keep at rest. Do not induce vomiting.

5. FIRE FIGHTING MEASURES

SUITABLE EXTINGUISH MEDIA:

Use water spray, alcohol-resistant foam, dry chemical or carbon dioxide.
Keep containers and surroundings cool with water spray.

UNSUITABLE EXTINGUISH MEDIA:

Do NOT use water jet.

FIRE AND EXPLOSION HAZARDS:

As the product contains combustible organic components, fire will produce dense black smoke

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Doc. name Structures Doc. no PGLN·YF·KPMTH·90K010·055

containing hazardous products of combustion (see section 10). Exposure to decomposition products
may be a hazard to health. Cool closed containers exposed to fire with water spray. Do not allow run-off
from fire fighting to enter drains or water courses.

PERSONAL PROTECTION WHEN FIREFIGHTING:

In the event of fire, wear self-contained breathing apparatus.

6. ACCIDENTAL RELEASE MEASURES

PERSONAL PRECAUTIONS:
Use personal protective equipment. Ventilate the area. Refer to protective
measures listed in sections 7 and 8. Wear respiratory protection. Beware of vapours accumulating to
form explosive concentrations. Vapours can accumulate in low areas. Remove all sources of ignition.

ENVIRONMENTAL PRECAUTIONS:
Try to prevent the material from entering drains or water ways. If the product
contaminates rivers and lakes or drains inform respective authorities.

CLEANING MEASURES:
Clean with detergents. Avoid solvents. Contain and collect spillage with noncombustible absorbent
material, (e.g. sand, earth, diatomaceous earth,
vermiculite) and place in container for disposal according to local I national regulations (see section 13).

MORE INFORMATION:
Refer to section 15 for specific national regulation.

7. HANDLING AND STORAGE

SPECIAL PRECAUTIONS:
Prevent the creation of flammable or explosive concentrations of vapour in air and avoid vapour
concentration higher than the occupational exposure limits. When transferring from one container to
another apply earthing measures and use conductive hose material. No sparking tools should be used.
The product should only be used in areas from which all naked lights and other sources of ignition have
been excluded. No smoking. The accumulation of contaminated rags and dry overspray, particularly in
spray booth filters, may result in spontaneous combustion. Good housekeeping standards, regular safe
removal of waste materials and regular maintenance of spray booth filters will minimise the risks of
spontaneous combustion and other fire hazards.

HANDLING:
Avoid exceeding of the given occupational exposure limits (see section 8). Use only in area provided
with appropriate exhaust ventilation. Avoid contact with skin, eyes and clothing. Smoking, eating and
drinking should be prohibited in the application area. Avoid inhalation of vapour or mist. For personal
protection see section 8. Persons with a history of skin sensitisation problems or asthma, allergies,
chronic or recurrent respiratory disease should not be employed in any process in which this preparation
is being used.

STORAGE:
Observe label precautions. Prevent unauthorized access. Containers which are opened must be
carefully resealed and kept upright to prevent leakage. Store between 5 and 25°C (41 - 77 F) in a dry,
well ventilated place away from sources of heat, ignition and direct sunlight. Solvent vapours are heavier
than air and may spread along floors. Vapours may form explosive mixtures with air. Electrical
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Doc. name Structures
Doc. no PGLN-YF -KPMTH-90K01 0-055

installations / working materials must comply with the technocological safety standards. Keep away from
sources of ignition - No smoking. Store in accordance with the particular national regulations (see
section 15).

Advice on common storage: Keep away from oxidising agents, strongly acid or alkaline materials, as
well as of amines, alcohols and water.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

COMPOSITION OEL unit PPM Note
Xylene 108 mg/m3
ethyl benzene 220 mg/m3

EXPOSURE CONTROL:
Minimum ventilated air quantity for 1 liter of product:

TO REACH TLV : 1,863 m3/1 Basis: MAC (NL)

TO REACH 10 % LEL : 99 m311
TLV of the product: 240 mg/m3 Basis: MAC (NL)

RESPIRATORY PROTECTION:
When operators, whether spraying or not, have to work inside the spray booth, ventilation is unlikly to
be sufficient to control particulates and solvent vapour in all cases. In such circumstances they should
wear a compressed airfed respirator during the spraying process and until such time as the
particulates and solvent vapour concentration has fallen below the exposure limits.

EYE PROTECTION:
Chemical resistant goggles must be worn.

HAND PROTECTION:
For prolonged or repeated contact use protective gloves. Barrier creams may help to protect the
exposed areas of skin, they should however not be applied once exposure has occurred. Skin should
be washed after contact.

SKIN PROTECTION:
Personnel should wear protective clothing. Skin should be washed after contact. Working clothes must
not consist of textiles, which show a dangerous melting behaviour in case of fire. Workers should wear
antistatic footwear.

MORE INFORMATION:
Personal protection
SigmaKalon Internal Safety Code (INSACO): Enclosing glasses, safety gloves and P2A2 half-face
combi mask

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Touch-Up Paint Work Method Statement for Steel
Doc. name Structures
Doc. no PGLN-YF-KPMTH-90K01 0-055

9. PHYSICAL AND CHEMICAL PROPERTIES

FORM: Viscous ODOUR: slight ester-like

COLOUR: SOLUBILITY:
MELTING/FREEZING
BOILING POINT:
POINT:
DENSITY: 1.32 g/cm3 at 20 °C FLASH POINT: 33 °C (Calculated)
EXPLOSION LIMITS
1.02 %(V) - PH (CONCENTRATE.):
LEL-UEL %:
SOLUBILITY IN
insoluble MOL MASS:
WATER:
VAPOUR PRESSURE: VISCOSITY: 500 mPa.s at 23°C
SATURATION CONC.: AUTO IGNITION TEMP:
DECOMPOSITION
SMELL LIMIT:
TEMP.:
PH (SOLUTION) REL.VAPOUR DENSITY (AIR-1):
Flow time >20s, Transversal section: 4mm

10. STABILITY AND REACTIVITY

STABILITY:
Avoid temperatures above 60°C (140 F), direct sunlight and contact with sources of heat.

REACTIVITY:
Keep away from oxidising agents, strongly alkaline and strongly acid materials in order to avoid
exothermic reactions.

HAZARDOUS DECOMPOSITION PRODUCTS:

In case of fire hazardous decomposition products may be produced such as:
Carbon dioxide (C02), carbon monoxide (CO), oxides of nitrogen (NOx), dense black smoke.

11. TOXICOLOGICAL INFORMATION

INHALATION:
Exposure to component solvent vapours concentration in excess of the stated
occupational exposure limit may result in adverse health effects. Such as:
mucous membrane irritation, respiratory system irritation, adverse effects on
kidney, liver and central nervous system. Symptoms and signs: headache,
dizziness, fatigue, muscular weakness, drowsiness and in extreme cases loss
of consciousness.

SKIN CONTACT
Repeated or prolonged contact with the preparation may cause removal of
natural fat from the skin resulting in desiccation of the skin. The product may be absorbed through the
skin.

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Doc. no PGLN-YF -KPMTH-90KO 10-055

EYE CONTACT:
The liquid splashed in the eyes may cause irritation and reversible damage.

ORAL TOXICITY:
May cause nausea, abdominal spasms and irritation of the mucous membranes.

12. ECOLOGICAL INFORMATION

MORE INFORMATION:
The preparation has been assessed following the conventional method of the
Dangerous Preparations Directive 1999/45/EC and is not classified as dangerous for the environment.
See section 2 for details on components.

13. DISPOSAL

DECONTAMINATIONIDISPOSAL:
The product should not be allowed to enter drains, water courses or the soil.
Disposal together with normal waste is not allowed. Special disposal required according to local
regulations.

14. TRANSPORT INFORMATION

ADR(Road)
UN NO: 1263 CLASS: 3
LABEL: 3 DANG. GOODS:
PACKING GROUP: III HAZ. 10 NO:
RID(Railway)
UN NO: 1263 CLASS: 3
HAZ.ID NO: DANG. GOODS:
PACKING GROUP: III
IMDG(SEA)
UN NO: 1263 CLASS: 3
LABEL: 3 DANG. GOODS:
EMS: F-E, S-E PACKING GROUP: III
MARINE POLL: - SUB. RISK:
IATA(Airplane)
UN NO: 1263 CLASS: 3
LABEL: 3 DANG. GOODS:
SUB.RISK: PACKING GROUP: III

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 ~~C.l.lV DAEWOOE&C
Touch-Up Paint Work Method Statement for Steel
Doc. name Structures
Doc. no PGLN· YF·KPMTH·90KO 10·055

PROPER SHIPPING NAME:

PAINT RELATED MATERIAL

MORE INFORMATION:
Limited quantity (ADR) :
Max. per inner pack. : 5.00 L
Max. per outer pack. : 45.0 L

Limited quantity (IMDG) :

Max. per inner pack. : 5.00 L
Max. per outer pack. : 30.00 KG

15. REGULATORY INFORMATION

R-PHRASES:
R10 Flammable.
R20/21 Harmful by inhalation and in contact with skin.
R38 Irritating to skin.

S-PHRASES:
S23 Do not breathe spray.
S36/37 Wear suitable protective clothing and gloves.
S38 In case of insufficient ventilation, wear suitable respiratory equipment.

MORE INFORMATION:
Hazardous components which must be listed on the label:
• xylene

P-phrase(s) :
Contains bis(1 ,2,2,66-PENTAMETHYL-4-PIPERIDENYL) SEBACATE
May produce an allergic reaction.

VOC: 457.9 gil, Method: Calculated

16. OTHER INFORMATION

MORE INFORMATION:
Explanation of R-phrases mentioned in section 2

n-butyl acetate:
R 10 Flammable
R66 Repeated exposure may cause skin dryness or cracking

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 DAEWOOE&C
Doc. name
Touch-Up Paint Work Method Statement for Steel
Structures
Doc. no PGLN-YF-KPMTH-90K010-055 -El
rR~~-.

R67 Vapours may cause drowsiness and dizziness

xylene:
R10 Flammable.
R20/21 Harmful by inhalation and in contact with skin.
R38 Irritating to skin.

ethyl benzene:
R11 Highly flammable.
R20 Harmful by inhalation.

bis(1 ,2,2,66-PENTAMETHYL-4-PIPERIDENYL) SEBACATE:

R43 May cause sensitization by skin contact
R50/53 Very toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.

The information contained in this safety data sheet is based on the present state of knowledge and
current European and National legislation at the date of issue. The supplier reserves the right to modify
data on the safety data sheet without
further notice. Any change in data will normally be followed by the issue of a new safety data sheet.
The user should check the date of issue and if more than 12 months have elapsed, then the data
should only be used after checking with the nearest sales office of the supplier to establish that the
data is still valid. As the specific conditions of use of the product are outside the suppliers control, the
supplier is not reponsible for the (negative) consequences of these specific
conditions of use, which are outside of the suppliers. control and which are not compliant with the
handling, storage and other instructions in this safety data sheet.

After all component(s) stated on the relevant Technical Data Sheet have been mixed the safety
precautions mentioned on each of the component(s) safety data sheets and labels should be used in
assessing the safety precautions of the mixed product.

For further information see technical data sheet number: 7537

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 DAEWOOE&C

Doc. name ~~~~~~~:sPaint Work Method Statement for Steel I Doc. no ! PGLN-YF-KPMT~-90K010-055 I Rev. ! 11
Attachment 5 Touch-Up Painting Inspection Report

PNG LNG PJ REPORT NO'..

Dew Point Inspection Result Sign & Date

Item
No.
Surface Surface Paint Visual Paint
Temp.
"om"', \ :;:, Temp. Preparation Type Inspection Thickness
DAEWOO CJJV

!
I

I
I
I I I
I i

I
I I

I I

i
I
I -
!
I
..- -.--~--. -'"

'---1
i
I I .-
"Surface temperature should range from 2.T'C more than dew pOInt and higher.
I
J J
PGLN· YF·KPMTH·90K01 0·055·0 1

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 DAEWOOE&C

I Doc. name Touch-Up Paint Work Method Statement for Steel

Structures
Doc. no PGLN· YF·KPMTH-90K01 0-055

10. RECORD OF CHANGE

Revision :0 I Date: 24.May.2011.

Location Action DescriQtion of revision
N/A N/A Issued for Review
Revision: 1 I Date: 08.June.2011
Location Action DescriQtion of revision
.
Contents page Modification ..~hange page number .. .
-""~-

Contents page Addition Attachment of Job Safety Analysis for Touch-up Paint
1--.. "---- ._. .-~

Contents page Addition Attachment of SIGMAPRIME 200 Data Sheet I MSDS

Contents page Addition Attachment of SIGMADUR
,
550 Data Sheet I MSDS
5.2 Addition Use touch-up paint for the fireproofing area
5.3 Modification Dry film thickness
Attachment 1 Addition Job Safety Analysis for Touch-up Paint _..
Attachment 3 Addition SIGMAPRIME 200 Data Sheet I MSDS
Attachment 4 Addition SIGMADUR 550 Data Sheet I MSDS
-

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