ORIGINATOR: CLIENT: DOCUMENT NUMBER:

PETROFAC ZALLAF ENG052-20ERW-000-QA-

WQS-0004-000

PROJECT:
NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)

CONTRACT NO: PROJECT NO: HOLDS: PAGE NO:

ENG052- JI-2047 NA 11 OF
OF 75
20ERW
TITLE
PROPOSED WELDING PROCEDURE SPECIFICATION FOR WELDING OF MAINLINE
(PWPS/ML/001)6"×9.525mm

Venkatrama
Digitally signed by Venkatraman

A.Dinesh Digitally signed by Ajaykumar Digitally signed by

Ajaykumar Burade
Shanmugam
DN: cn=Venkatraman Shanmugam,
A.Dinesh Kumar
n o=Petrofac International,

Kumar Date: 2022.04.20

Burade Date: 2022.04.20
17:43:23 +04'00'
ou=Quality,
email=venkatraman.shanmugam@
18:49:25 +05'30'
Shanmugam petrofac.com, c=AE
Date: 2022.04.20 17:58:58 +04'00'

01 Issued for Review ADK AB VS 18/04/2022

REVISION DESCRIPTION OF REVISIONS PREP’D CHK’D APPRV’D DATE

This document is issued pursuant to an Agreement between Petrofac Facilities Management Limited and Zallaf Libya Exploration and Production Oil & Gas
Company which agreement sets forth the entire rights, obligations and liabilities of those parties with respect to the content and use of the report. Reliance by
any other party on the contents of the document shall be at its own risk. Petrofac makes no warranty or representation, expressed or implied, to any other party
with respect to the accuracy, completeness or usefulness of the information contained in this report and assumes no liabilities with respect to any other party’s
use of or damages resulting from such use of any information, conclusions or recommendations disclosed in this document.
 PROJECT: PROJECT NO: CLIENT: DOCUMENT NUMBER:
NC-200 ERAWIN FIELD EPF JI-2047 ZALLAF ENG052-20ERW-000-
PHASE- I (PLAN B) QA-WQS-0004-000

DOCUMENT TITLE: ORIGINATOR: REV: DATE: PAGE NO:

PROPOSED WELDING PETROFAC 01 18/04/2022 22OF 7
of 5
PROCEDURE SPECIFICATION FOR
WELDING OF MAINLINE
(PWPS/ML/001)6"×9.525mm

SHEETS INDEX AND REVISIONS

Rev. Section Revision Description

Note: Revision Table to be used on Post-AFD Issues

HOLDS
Hold No. Section Description

ABBREVIATIONS
Abbreviation Description
 PROJECT: PROJECT NO: CLIENT: DOCUMENT NUMBER:
NC-200 ERAWIN FIELD EPF JI-2047 ZALLAF ENG052-20ERW-000-
PHASE- I (PLAN B) QA-WQS-0004-000

DOCUMENT TITLE: ORIGINATOR: REV: DATE: PAGE NO:

PROPOSED WELDING PETROFAC 01 18/04/2022 33 OF
of 57
PROCEDURE SPECIFICATION FOR
WELDING OF MAINLINE
(PWPS/ML/001)6"×9.525mm

CONTENTS

CONTENTS ........................................................................................................................................ 3
PROPOSED WELDING PROCEDURE SPECIFICATION FOR WELDING OF MAINLINE
( PWPS/ML/001)6”x9.525MM ………………………………………………………………………………… 4
 PROJECT: PROJECT NO: CLIENT: DOCUMENT NUMBER:
NC-200 ERAWIN FIELD EPF JI-2047 ZALLAF ENG052-20ERW-000-
PHASE- I (PLAN B) QA-WQS-0004-000

DOCUMENT TITLE: ORIGINATOR: REV: DATE: PAGE NO:

PROPOSED WELDING PETROFAC 01 18/04/2022 4 of
4 OF57
PROCEDURE SPECIFICATION FOR
WELDING OF MAINLINE
(PWPS/ML/001)6"×9.525mm

EPC FOR NC-200 ERAWIN FIELD DEVELOPMENT

Project No: JI2047

PROPOSED WELDING PROCEDURE SPECIFICATION Page No : 3 of 5

Reference ENG052-20ERW-000-QA-SPC-0003-000, API 1104 -46TH EDITION & GES R.03

Specifications
Welding Procedure Specification No.: PWPS/ML/001 Rev. No.: A Date: 02/12/2021
Procedure Qualification Record No.: PQR/ML/001 Rev. No.: - Date: -
Well Type: Flow Line/Export Oil Line Description: Mainline Pipe Dia.: 6 “Ø Pipe Thk(mm): 9.525
Welding Process: SMAW Material Grade: API 5L X42 N Manufacturer: TBR
Dia Range Qualified: 2.375” Ø – 12” Ø Thk Range Qualified (mm): 4.8.– 19.1 CEV Range Qualified: 0.38
Joint Design: See Sketch Below Welding Position: 5G Clamp Type: Internal
Filler Metal Used: Root: E6010, Hot: E7010, Fill & Cap: E7010 Manufacturer/Brand: Shall be as qualified
Electrical Characteristics: Direct Current Reverse Polarity (Electrode +VE) Weld Progression: Root -Downhill, Others: Downhill
No. of Welders: 1 Welder for all passes Time Lapse Between Passes: Shall be as qualified
Preheat Temperature: 50°C. Minimum heated band 100mm on each side of weld. Use digital thermometer
Use 1No of propane gas rose bud flame torch for preheating
Interpass Temperature: Maximum shall not exceed as qualified and Minimum shall not be below Preheat Temperature
Shielding Gas and Flow Rate: N/A Type of Service: Normal Service
Travel Speed: As shown below Sketch and Tabulation Attached: As shown below
Tested: Petrofac Welder Name/Number: TBR
Approved by: Petrofac Welder Name/Number: TBR
Approved by: NC-200 ERAWIN Welding Engineer / Supervisor: TBR
Atmospheric Temperature & Humidity : TBR Climatic Condition : TBR

JOINT DESIGN

9.525 mm

9.525mm
 PROJECT: PROJECT NO: CLIENT: DOCUMENT NUMBER:
NC-200 ERAWIN FIELD EPF JI-2047 ZALLAF ENG052-20ERW-000-
PHASE- I (PLAN B) QA-WQS-0004-000

DOCUMENT TITLE: ORIGINATOR: REV: DATE: PAGE NO:

PROPOSED WELDING PETROFAC 01 18/04/2022 55OF
of 57
PROCEDURE SPECIFICATION FOR
WELDING OF MAINLINE
(PWPS/ML/001)6"×9.525mm

WELDING PARAMETERS
Bead Electrode Voltage Amper Polarity Technique Speed Average Heat input
Number Size and age
mm/min KJ/mm
type
Root E6010 (A 5.1) 17 ～ 34 TBR TBR
61 ～ 109 DCEP Stringer
Ø 2.5/3.2
Hot E7010(A 5.1) 18 ～ 30 74 ～ 103 TBR TBR
DCEP Weaving
Ø 3.2
Fill E7010(A 5.1) 22～32 76 ～ 103 TBR TBR
DCEP Weaving
Ø 3.2
Cap E7010(A 5.1) 22 ～ 32 74 ～ 107 DCEP Weaving TBR TBR
Ø 3.2/4.0
Notes:
1. Weaving shall not exceed 3 times electrode diameter.
2. Ensure machine and tools and tackles are calibrated and record welding machine type and make . The ranges for Arc Energy, Voltage and Amperage shall be
recorded during qualification.
3 Wind speed shelter shall be provided to protect weld area from high winds, rain, sand or dust, airborne moisture.
4 The beveled surface and adjacent material over a distance of at least 50mm shall be smooth, uniform, and free from laminations, Scale, paint, grease and other
foreign material that adversely affect weld quality before commencement of welding.
5. Number of runs on this WPS may vary from actual depending on the material thickness being welded and record during qualification. Wet or contaminated electrodes shall
not be used for welding.
6. Internal Line-up clamp shall not be removed until completion of the root pass and hot pass . Joint shall be completed within 24hrs from the time of hot pass completion.
7. In case shift ends without joint completion, at least 4 passes must be deposited the joint shall be cooled in a slow and uniform manner and joint shall be preheated to the
required preheat temp on resumption of welding.
8. Cleaning and / or grinding during passes shall be done using Power Brushing, (Pneumatic)/ Grinding/ Chipping Hamer
9. Lowering shall be permitted after completion of root and hot pass until then shall be held by side booms and supported on sandbags with sufficient clearance between
the pipe and ground/trench
10. All electrodes batch tests shall be documented by an inspection certificate in accordance with EN 10204 Type 3.1
11. Arc strikes shall not be permitted outside the weld bevel
12. On the end of the shift / work, end caps shall be provided to open end of pipes.
13. The working clearance around the pipe at the weld shall be as per requirement.
14. Each pipe shall be swabbed prior to alignment with pipeline, all sand, loose scale and foreign substances shall be removed from inside pipes

PREPARED BY: PETROFAC APPROVED BY: PETROFAC APPROVED BY: ZALLAF

NAME: NAME: NAME:
A.Dinesh
Digitally signed by Venkatraman
Digitally signed by
SIGN: Venkatraman
Shanmugam

SIGN: A.Dinesh Kumar DN: cn=Venkatraman Shanmugam,

SIGN:
o=Petrofac International, ou=Quality,

DATE: Kumar Date: 2022.04.20

18:30:10 +05'30'
DATE: Shanmugam
email=venkatraman.shanmugam@p
etrofac.com, c=AE
Date: 2022.04.20 17:59:46 +04'00'
DATE:
 PROJECT: PROJECT NO: CLIENT: DOCUMENT NUMBER:
NC-200 ERAWIN FIELD EPF JI-2047 ZALLAF ENG052-20ERW-000-
PHASE- I (PLAN B) QA-WQS-0004-000

DOCUMENT TITLE: ORIGINATOR: REV: DATE: PAGE NO:

PROPOSED WELDING PETROFAC 01 18/04/2022 66 OF
of 57
PROCEDURE SPECIFICATION FOR
WELDING OF MAINLINE
(PWPS/ML/001)6"×9.525mm

DETAILS OF NON – DESTRUCTIVE & DESTRUCTIVE TESTING

1. Visual Examination shall be as per ASME Section V, article 9 & Acceptance criteria shall
be as per 6.4 of API1104.
2. Non – Destructive Testing shall be radiography, ultrasonic and magnetic particle
examination
on the completed joints only for PQR.
3. Tensile Test shall be as per clause 5.6.2, Figure 3 and Table 2 of API 1104.
4. Nick Break Test shall be as per clause 5.6.3, Figure 3 and Table 2 of API 1104.
5. Bend Test shall be as per clause 5.6.4, Figure 3 and Table 2 of API 1104.
6. Impact Test shall be as per clause 7.4 (d) of ENG052-20ERW-000-QA-SPC-0003-000 at 3
O’ Clock position.
7. Hardness and Macro shall be as clause 7.4 (e) & (f) of ENG052-20ERW-000-QA-SPC-
0003-000 at 6 O’ clock position.
 PAGE NO:
7 OF 7

Approved  Pipeline PQR Matrix for NC200‐Erawin Field Development Project                                                                                
Coupon size Required Mechanical Testing and location reference Remarks
Nick Break 
(API 1104, 
Fig.3 and 
Tensile      Bend       Table‐2)   
Job 
(API 1104,  (API 1104,  (Fig.10 ‐ 
Range qualified as per     Hardness   Impact     Dimension 
Material Grade  Material product forms qualified for production Fig.3 and  Fig.3 and  Fillet, and  Macro @ 
Material 1 material 2 API 1104  @   6 O"  @ 3  to be 
Sl. No WPS PQR  Table‐2)    Table‐2)    Fig.11 for  6 O'Clock  
clock  O'Clock  Covered 
(Table ‐ 5  (Table ‐ 5  branch 
for repair) for repair) connectio
n)         
(Table ‐ 5 
for repair)
Dia Thk. Dia Thk. Barred  Line Pipe  Dia. and  WPS 
Matl 1 Matl 2  Elbow  Tee IJ O'Let  Ind. Bend Flange  Pipe  NPS Thk. mm Number of specimens / samples required PWPS 
In.  mm In.  mm Tee Doubling  thickness Description
Pipe  Pipe  2 Root 
3 sets 
PQR‐ML‐ (Seamless ‐ (Seamless ‐ Bend,       6"‐ 
1 6" 9.525 6" 9.525 X 2.375" ‐ 12" 4.8 ‐ 19.1 2 Nos. 2 Nos.  1 Nos.  1 Nos.  (WCL, FL,  Mainline  PWPS/ML/001
001 N)          N)          2 Face  9.525mm 
FL+2mm)
API 5L X42 API 5L X42 Bend 
Pipe  Pipe  2 Root 
3 sets 
PQR‐TI‐ (Seamless ‐ (Seamless ‐ Bend,       6"‐  Tie‐in & Pipe IJ 
2 6" 9.525 6" 9.525 Pipe X 2.375" ‐ 12" 4.8 ‐ 19.1 2 Nos. 2 Nos.  1 Nos.  1 Nos.  (WCL, FL, 
002 N)          N)          2 Face  9.525mm  to Pipeline  
FL+2mm)
API 5L X42 API 5L X42 Bend 
Pipe  Pipe  2 Root 
3 sets 
PQR‐ML‐ (Seamless ‐ (Seamless ‐ Bend,       8"‐ 
3 8" 9.525 8" 9.525 X 2.375" ‐ 12" 4.8 ‐ 19.1 2 Nos. 2 Nos.  1 Nos.  1 Nos.  (WCL, FL,  Mainline  PWPS/ML/003
003 N)          N)          2 Face  9.525mm 
FL+2mm)
API 5L X42 API 5L X42 Bend 
Pipe  Pipe  2 Root 
3 sets 
PQR‐TI‐ (Seamless ‐ (Seamless ‐ Bend,       8"‐  Tie‐in & Pipe IJ 
4 8" 9.525 8" 9.525 Pipe X 2.375" ‐ 12" 4.8 ‐ 19.1 2 Nos. 2 Nos.  1 Nos.  1 Nos.  (WCL, FL, 
004 N)          N)          2 Face  9.525mm  to Pipeline  
FL+2mm)
API 5L X42 API 5L X42 Bend 
Pipe  Pipe  2 Root 
3 sets 
PQR‐ML‐ (Seamless ‐ (Seamless ‐ Bend,       12"‐ 
5 12" 9.525 12" 9.525 X 2.375" ‐ 12" 4.8 ‐ 19.1 2 Nos. 2 Nos.  1 Nos.  1 Nos.  (WCL, FL,  Mainline  PWPS/ML/005
005 N)          N)          2 Face  9.525mm 
FL+2mm)
API 5L X42 API 5L X42 Bend 
Pipe  Pipe  2 Root 
3 sets 
PQR‐TI‐ (Seamless ‐ (Seamless ‐ Bend,       12"‐  Tie‐in & Pipe IJ 
6 12" 9.525 12" 9.525 Pipe X 2.375" ‐ 12" 4.8 ‐ 19.1 2 Nos. 2 Nos.  1 Nos.  1 Nos.  (WCL, FL, 
006 N)          N)          2 Face  9.525mm  to Pipeline  
FL+2mm)
API 5L X42 API 5L X42 Bend 
6"‐ 
Pipe  Pipe  1 Root  9.525mm  Full Repair ‐ 
3 sets 
PQR‐FR‐ (Seamless ‐ (Seamless ‐ Bend,       8" ‐  Mainline ,Tie 
7 8"/12" 9.525 8"/12" 9.525 X 2.375" ‐ 12" 4.8 ‐ 19.1 1 Nos. 1 Nos.  1 Nos.  1 Nos.  (WCL, FL,  PWPS/FR/007
007 N)          N)          1 Face  9.255mm In& Pipe IJ to 
FL+2mm)
API 5L X42 API 5L X42 Bend  12" ‐  Pipeline  
9.525mm
6"‐ 
Pipe  Pipe  9.525mm  Partial Repair ‐
3 sets 
PQR‐PR‐ (Seamless ‐ (Seamless ‐ 1 Root  8" ‐  Mainline ,Tie 
8 8"/12" 9.525 8"/12" 9.525 X 2.375" ‐ 12" 4.8 ‐ 19.1 1 Nos. 1 Nos.  1 Nos.  1 Nos.  (WCL, FL,  PWPS/PR/008
008 N)          N)          Bend,       9.255mm In& Pipe IJ to 
FL+2mm)
API 5L X42 API 5L X42 12" ‐  Pipeline 
9.525mm
6"‐ 
Pipe  Pipe  9.525mm  Cover Repair ‐ 
PQR‐CR‐ (Seamless ‐ (Seamless ‐ 1Face   8" ‐  Mainline ,Tie 
9 8"/12" 9.525 8"/12" 9.525 X 2.375" ‐ 12" 4.8 ‐ 19.1 NA NA 1 Nos.  1 Nos.  NA PWPS/CR/009
009 N)          N)          Bend,       9.255mm In& Pipe IJ to 
API 5L X42 API 5L X42 12" ‐  Pipeline
9.525mm
6"‐ 
 Flange & 
Pipe  2 Root  9.525mm 
3 sets  Fittings to 
PQR‐PF‐ (Seamless ‐ Test Ring ‐  Bend,       8" ‐ 
10 6" 9.525 6" 9.525 X X X X X X 2.375" ‐ 12" 4.8 ‐ 19.1 2 Nos. 2 Nos.  1 Nos.  1 Nos.  (WCL, FL,  Pipeline & 
010 N)          A694 F42 2 Face  9.255mm
FL+2mm) Fittings to 
API 5L X42 Bend  12" ‐ 
Flange 
9.525mm
6"‐ 
Pipe  1 Root  9.525mm  Full Repair ‐ 
3 sets 
PQR‐FR‐ (Seamless ‐ Test Ring ‐  Bend,       8" ‐  Flange & 
11 6" 9.525 6" 9.525 X X X X X X 2.375" ‐ 12" 4.8 ‐ 19.1 1 Nos. 1 Nos.  1 Nos.  1 Nos.  (WCL, FL, 
011 N)          A694 F42 1 Face  9.255mm Fittings to 
FL+2mm)
API 5L X42 Bend  12" ‐  Pipeline 
9.525mm
6"‐ 
Pipe  9.525mm  Partial Repair ‐ 
3 sets 
PQR‐PR‐ (Seamless ‐ Test Ring ‐  1 Root  8" ‐  Flange & 
12 6" 9.525 6" 9.525 X X X X X X 2.375" ‐ 12" 4.8 ‐ 19.1 1 Nos. 1 Nos.  1 Nos.  1 Nos.  (WCL, FL, 
012 N)          A694 F42 Bend,       9.255mm Fittings to 
FL+2mm)
API 5L X42 12" ‐  Pipeline 
9.525mm
6"‐ 
Pipe  Test Ring ‐  2 Root  9.525mm 
3 sets 
PQR‐PH‐ (Seamless ‐ Hot Bend Bend,       8" ‐   Hot bend  to 
13 12" 9.525 12" 9.525 X X 2.375" ‐ 12" 4.8 ‐ 19.1 2 Nos. 2 Nos.  1 Nos.  1 Nos.  (WCL, FL, 
013 N)          API 5L  2 Face  9.255mm Pipeline 
FL+2mm)
API 5L X42 X42/X52 Bend  12" ‐ 
9.525mm
6"‐ 
Pipe  Test Ring ‐  1 Root  9.525mm 
3 sets  Full Repair ‐ 
PQR‐FR‐ (Seamless ‐ Hot Bend Bend,       8" ‐ 
14 12" 9.525 12" 9.525 X X 2.375" ‐ 12" 4.8 ‐ 19.1 1 Nos. 1 Nos.  1 Nos.  1 Nos.  (WCL, FL,  Hot bend  to 
014 N)          API 5L  1 Face  9.255mm
FL+2mm) Pipeline 
API 5L X42 X42/X52 Bend  12" ‐ 
9.525mm
6"‐ 
Pipe  Test Ring ‐  9.525mm 
3 sets  Partial Repair ‐
PQR‐PR‐ (Seamless ‐ Hot Bend 1 Root  8" ‐ 
15 12" 9.525 12" 9.525 X X 2.375" ‐ 12" 4.8 ‐ 19.1 1 Nos. 1 Nos.  1 Nos.  1 Nos.  (WCL, FL,  Hot bend  to 
015 N)          API 5L  Bend,       9.255mm
FL+2mm) Pipeline  
API 5L X42 X42/X52  12" ‐ 
9.525mm
6"‐ 
9.525mm 
Pipe 
8" ‐ 
PQR‐PO‐ O‐let ‐   (Seamless ‐ O‐let to 
16 2"  As per Std  6"/8"/12" 9.525 X X <2.375 4.8 ‐ 19.1 NA NA 2Nos 1 Nos.  1 Nos.  NA 9.255mm
016 A694 F42 N)          Pipeline 
12" ‐ 
API 5L X42
9.525mm
2" ‐ o‐let 
6"‐ 
Pipe  Pipe  9.525mm 
Wear pad extracted 
PQR‐WP‐ (Seamless ‐ (Seamless ‐ 8" ‐  Sleeves fillet to 
17 6" 9.525 from                   X All All NA NA 2Nos  1 Nos.  1 Nos.  NA
017 N)          N)          9.255mm Pipeline 
6" 9.525mm
API 5L X42 API 5L X42 12" ‐ 
9.525mm
1. Above proposal is based in API 1104 ‐ 2017 & R3‐ GENERAL ENGINEERING SPECIFICATION GES R.03‐NEW PIPELINE WELDING AND REPAIRS 
2. Cap repair wherever not identified shall be performed based on partial repair PQRs 
3. Above matrix is based on clause 5.2.8 ( b) of R3