ORIGINATOR: CLIENT: DOCUMENT NUMBER:

PETROFAC ZALLAF ENG052-20ERW-000-QA-

WQS-0010-000

PROJECT:
NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)

CONTRACT NO: PROJECT NO: HOLDS: PAGE NO:

ENG052- JI-2047 NA 1 OF 6
20ERW
TITLE
PROPOSED WELDING PROCEDURE SPECIFICATION FOR WELDING OF TIE-IN
(PWPS/TI/002)6"×9.525mm

Ajaykum Digitally signed by

Venkatrama
Digitally signed by Venkatraman

A.Dinesh
Shanmugam
Digitally signed by
Ajaykumar Burade DN: cn=Venkatraman Shanmugam,
A.Dinesh Kumar
n o=Petrofac International,

ar Burade Date: 2022.05.12 ou=Quality,

Kumar Date: 2022.05.12

15:15:29 +05'30' 16:39:14 +04'00' Shanmugam
email=venkatraman.shanmugam@
petrofac.com, c=AE
Date: 2022.05.26 13:49:08 +04'00'

01 Issued for Review ADK AB VS 11/05/2022

REVISION DESCRIPTION OF REVISIONS PREP’D CHK’D APPRV’D DATE

This document is issued pursuant to an Agreement between Petrofac Facilities Management Limited and Zallaf Libya Exploration and Production Oil & Gas
Company which agreement sets forth the entire rights, obligations and liabilities of those parties with respect to the content and use of the report. Reliance by
any other party on the contents of the document shall be at its own risk. Petrofac makes no warranty or representation, expressed or implied, to any other party
with respect to the accuracy, completeness or usefulness of the information contained in this report and assumes no liabilities with respect to any other party’s
use of or damages resulting from such use of any information, conclusions or recommendations disclosed in this document.
 PROJECT: PROJECT NO: CLIENT: DOCUMENT NUMBER:
NC-200 ERAWIN FIELD EPF JI-2047 ZALLAF ENG052-20ERW-000-
PHASE- I (PLAN B) QA-WQS-0010-000

DOCUMENT TITLE: ORIGINATOR: REV: DATE: PAGE NO:

PROPOSED WELDING PETROFAC 01 11/05/2022 2 of 6
PROCEDURE SPECIFICATION FOR
WELDING OF TIE-IN
(PWPS/TI/002)6"×9.525mm

SHEETS INDEX AND REVISIONS

Rev. Section Revision Description

Note: Revision Table to be used on Post-AFD Issues

HOLDS
Hold No. Section Description

ABBREVIATIONS
Abbreviation Description
 PROJECT: PROJECT NO: CLIENT: DOCUMENT NUMBER:
NC-200 ERAWIN FIELD EPF JI-2047 ZALLAF ENG052-20ERW-000-
PHASE- I (PLAN B) QA-WQS-0010-000

DOCUMENT TITLE: ORIGINATOR: REV: DATE: PAGE NO:

PROPOSED WELDING PETROFAC 01 11/05/2022 3 of 6
PROCEDURE SPECIFICATION FOR
WELDING OF TIE-IN
(PWPS/TI/002)6"×9.525mm

CONTENTS

CONTENTS ........................................................................................................................................ 3
PROPOSED WELDING PROCEDURE SPECIFICATION FOR WELDING OF TIE-IN
( PWPS/TI/002)6”x9.525MM ………………………………………………………………………………… 4
 PROJECT: PROJECT NO: CLIENT: DOCUMENT NUMBER:
NC-200 ERAWIN FIELD EPF JI-2047 ZALLAF ENG052-20ERW-000-
PHASE- I (PLAN B) QA-WQS-0010-000

DOCUMENT TITLE: ORIGINATOR: REV: DATE: PAGE NO:

PROPOSED WELDING PETROFAC 01 11/05/2022 4 of 6
PROCEDURE SPECIFICATION FOR
WELDING OF TIE-IN
(PWPS/TI/002)6"×9.525mm

EPC FOR NC-200 ERAWIN FIELD DEVELOPMENT

Project No: JI2047

PROPOSED WELDING PROCEDURE SPECIFICATION Page No : 3 of 5

Reference ENG052-20ERW-000-QA-SPC-0003-000, API 1104 -46TH EDITION & GES R.03

Specifications
Welding Procedure Specification No.: PWPS/TI/002 Rev. No.: A Date: 11/05/2022
Procedure Qualification Record No.: PQR/TI/002 Rev. No.: - Date: -
Well Type: Flow Line/Export Oil Line Description: Tie-In Pipe Dia.: 6 “Ø Pipe Thk(mm): 9.525
Welding Process: SMAW Material Grade: API 5L X42 N Manufacturer: TBR
Dia Range Qualified: 2.375” Ø – 12” Ø Thk Range Qualified (mm): 4.8.– 19.1 CEV Range Qualified: 0.38
Joint Design: See Sketch Below Welding Position: 5G Clamp Type: External
Filler Metal Used: Root: E6010, Hot: E7010, Fill & Cap: E7010 Manufacturer/Brand: Shall be as qualified
Electrical Characteristics: Direct Current Reverse Polarity (Electrode +VE) Weld Progression: Root -Uphill, Others: Downhill
No. of Welders: 1 Welder for all passes Time Lapse Between Passes: Shall be as qualified
Preheat Temperature: 100°C. Minimum heated band 100mm on each side of weld. Use digital thermometer
Use 1No of propane gas rose bud flame torch for preheating
Interpass Temperature: Maximum shall not exceed as qualified and Minimum shall not be below Preheat Temperature
Shielding Gas and Flow Rate: N/A Type of Service: Normal Service
Travel Speed: As shown below Sketch and Tabulation Attached: As shown below
Tested: Petrofac Welder Name/Number: TBR
Approved by: Petrofac Welder Name/Number: TBR
Approved by: NC-200 ERAWIN Welding Engineer / Supervisor: TBR
Atmospheric Temperature & Humidity : TBR Climatic Condition : TBR

JOINT DESIGN

9.525 mm

9.525mm
 PROJECT: PROJECT NO: CLIENT: DOCUMENT NUMBER:
NC-200 ERAWIN FIELD EPF JI-2047 ZALLAF ENG052-20ERW-000-
PHASE- I (PLAN B) QA-WQS-0010-000

DOCUMENT TITLE: ORIGINATOR: REV: DATE: PAGE NO:

PROPOSED WELDING PETROFAC 01 11/05/2022 5 of 6
PROCEDURE SPECIFICATION FOR
WELDING OF TIE-IN
(PWPS/TI/002)6"×9.525mm

WELDING PARAMETERS
Bead Electrode Voltage Amper Polarity Technique Speed Average Heat input
Number Size and age
mm/min KJ/mm
type
Root E6010 (A 5.1) 17 ～ 34 TBR TBR
61 ～ 109 DCEP Stringer
Ø 2.5/3.2
Hot E7010(A 5.1) 18 ～ 30 74 ～ 103 TBR TBR
DCEP Weaving
Ø 3.2
Fill E7010(A 5.1) 22～32 76 ～ 103 TBR TBR
DCEP Weaving
Ø 3.2
Cap E7010(A 5.1) 22 ～ 32 74 ～ 107 DCEP Weaving TBR TBR
Ø 3.2/4.0
Notes:
1. Weaving shall not exceed 3 times electrode diameter.
2. Ensure machine and tools and tackles are calibrated and record welding machine type and make . The ranges for Arc Energy, Voltage and Amperage shall be
recorded during qualification.
3 Wind speed shelter shall be provided to protect weld area from high winds, rain, sand or dust, airborne moisture.
4 The field beveled surface shall be magnetic particle examined and adjacent material over a distance of at least 50mm shall be smooth, uniform, and free from
laminations, Scale, paint, grease and other foreign material that adversely affect weld quality before commencement of welding.
5. Number of runs on this WPS may vary from actual depending on the material thickness being welded and record during qualification. Wet or contaminated electrodes shall
not be used for welding.
6. External clamp shall not be removed after completion of 50% of root pass which shall be equi-spaced.
7. In case shift ends without joint completion, at least 4 passes must be deposited the joint shall be cooled in a slow and uniform manner and joint shall be preheated to the
required preheat temp on resumption of welding.
8. Cleaning and / or grinding during passes shall be done using Power Brushing, (Pneumatic)/ Grinding/ Chipping Hamer
9. Lowering shall be permitted after completion of joint until then shall be held by side booms and supported on sandbags with sufficient clearance between the pipe
and ground/trench
10. All electrodes batch tests shall be documented by an inspection certificate in accordance with EN 10204 Type 3.1
11. Arc strikes shall not be permitted outside the weld bevel
12.The working clearance around the pipe at the weld shall be as per requirement.
13. Each pipe shall be swabbed prior to alignment with pipeline, all sand, loose scale and foreign substances shall be removed from inside pipes

PREPARED BY: PETROFAC APPROVED BY: PETROFAC APPROVED BY: ZALLAF

NAME: NAME: NAME:
SIGN:
A.Dinesh Digitally signed by
A.Dinesh Kumar SIGN: SIGN:
DATE: Kumar Date: 2022.05.12
15:15:01 +05'30' DATE: DATE:
 PROJECT: PROJECT NO: CLIENT: DOCUMENT NUMBER:
NC-200 ERAWIN FIELD EPF JI-2047 ZALLAF ENG052-20ERW-000-
PHASE- I (PLAN B) QA-WQS-0010-000

DOCUMENT TITLE: ORIGINATOR: REV: DATE: PAGE NO:

PROPOSED WELDING PETROFAC 01 11/05/2022 6 of 6
PROCEDURE SPECIFICATION FOR
WELDING OF TIE-IN
(PWPS/TI/002)6"×9.525mm

DETAILS OF NON – DESTRUCTIVE & DESTRUCTIVE TESTING

1. Visual Examination shall be as per ASME Section V, article 9 & Acceptance criteria shall
be as per 6.4 of API1104.
2. Non – Destructive Testing shall be radiography, ultrasonic and magnetic particle
examination on the completed joints only for PQR.
3. Tensile Test shall be as per clause 5.6.2, Figure 3 and Table 2 of API 1104.
4. Nick Break Test shall be as per clause 5.6.3, Figure 3 and Table 2 of API 1104.
5. Bend Test shall be as per clause 5.6.4, Figure 3 and Table 2 of API 1104.
6. Impact Test shall be as per clause 7.4 (d) of ENG052-20ERW-000-QA-SPC-0003-000 at 3
O’ Clock position.
7. Hardness and Macro shall be as clause 7.4 (e) & (f) of ENG052-20ERW-000-QA-SPC-
0003-000 at 6 O’ clock position.